Wire arranging mechanism and winding equipment
By designing a wire management mechanism including wire management bracket, telescopic cylinder and wire division block, the problem of inefficient wire management process in the prior art is solved, and more stable and efficient wire clamping and finishing are achieved.
Patent Information
- Application Number
- CN202421931767.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, the wire management process is inefficient, the artificial wire management takes a long time and is unstable in quality. Although the jaw enclosing limit wire management improves efficiency, it still cannot meet the needs of high-efficiency production, and has high requirements for operators.
A wire management mechanism is designed, including a wire management bracket, at least two telescopic cylinders and a split-line block. The output shaft of the telescopic cylinder abuts the split-line block to clamp the two wire pins behind the core wound to achieve stable clamping and finishing.
Through this wire management mechanism, the wire foot can be clamped more stably, avoid sliding and falling off, significantly improving the efficiency and accuracy of wire management work, and meeting the needs of efficient production.
Smart Images
Figure CN222952933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding equipment, in particular to a wire arranging mechanism and a winding equipment. Background Art
[0002] In the existing cable processing industry, the wire management process is a crucial link. Traditional methods mainly rely on manual work, or use clamps to enclose the wire legs to limit the wire management. However, these methods are generally inefficient. Manual wire management is not only time-consuming, but also easily affected by the operator's technical level, resulting in unstable wire management quality; and although the clamping and limiting wire management has improved efficiency to a certain extent, it still cannot meet the needs of high-efficiency production, and requires high skills from the operator. Utility Model Content
[0003] The main purpose of the utility model is to provide a wire arranging mechanism and a wire winding soldering device, aiming to improve the working efficiency of the wire arranging process in the magnetic core winding process.
[0004] In order to achieve the above-mentioned purpose, the utility model proposes a wire management mechanism, which comprises:
[0005] Cable management bracket;
[0006] At least two telescopic cylinders, the two telescopic cylinders are arranged on the cable management bracket; and are arranged at intervals; and the output ends of the two telescopic cylinders are arranged opposite to each other; and
[0007] A line splitting block, which is arranged on the line management bracket and located between the two telescopic cylinders;
[0008] When the output shafts of the two telescopic cylinders are respectively in contact with the line dividing block, the two telescopic cylinders and the line dividing block respectively clamp the two wire legs after the magnetic core is wound.
[0009] In one embodiment, a telescopic block is provided at the output end of the telescopic cylinder; the telescopic cylinder is used to drive the telescopic block to elastically abut against the line dividing block.
[0010] In one embodiment, the telescopic block comprises:
[0011] At least two guide shafts, the two guide shafts being arranged at the output ends of the telescopic cylinder;
[0012] at least one pressing block, wherein the two guide shafts are movably disposed through the pressing block; and
[0013] At least two springs, two ends of each spring are respectively abutted against a side of the pressing block facing away from the dividing block and an output end of the telescopic cylinder.
[0014] In one embodiment, a line clamping protrusion is provided on a side of the pressing block facing the line dividing block, and the line clamping protrusion is spaced apart from the two guide shafts; the line clamping protrusion is used to contact the line pins of the magnetic core.
[0015] In one embodiment, the end of the wire clamping protrusion is arranged in an arc transition.
[0016] In one embodiment, the pressing block is a pressing block made of elastic material.
[0017] In one embodiment, the end of the cable splitter block away from the cable management bracket is arranged in a conical shape.
[0018] In one embodiment, the cable management bracket includes:
[0019] bottom bracket; and
[0020] Two mounting plates, each of which is connected to a telescopic cylinder, the mounting plates are provided with at least two waist-shaped holes, and the mounting plates are detachably connected to the bottom bracket through the two waist-shaped holes.
[0021] The utility model also provides a winding device, the winding device comprising:
[0022] Base;
[0023] A winding mechanism, the winding mechanism is arranged on the base; the winding mechanism is used to wind the magnetic core; and
[0024] The wire management mechanism as described above is used to clamp and manage wires on wire pins on the magnetic core.
[0025] The wire management mechanism of the technical solution of the utility model includes a wire management bracket, at least two telescopic cylinders and a wire dividing block; the two telescopic cylinders are arranged on the wire management bracket; and are arranged at intervals; and the output ends of the two telescopic cylinders are arranged oppositely; the wire dividing block is arranged on the wire management bracket and is located between the two telescopic cylinders; when the output shafts of the two telescopic cylinders are respectively in contact with the wire dividing block, the two telescopic cylinders and the wire dividing block respectively clamp the two wire feet after the magnetic core is wound. The arrangement of the two telescopic cylinders allows the wire feet after the magnetic core is wound to be clamped more stably, avoiding the wire feet from sliding and falling off during the wire management process, and greatly improving the efficiency and accuracy of the wire management work. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0027] Figure 1 A front view of the cable management mechanism provided by the utility model;
[0028] Figure 2 This is a structural schematic diagram of a wire management mechanism provided by the utility model from one perspective.
[0029] Description of Figure Numbers:
[0030] 10. Wire management bracket; 11. Bottom bracket; 12. Mounting plate; 20. Telescopic cylinder; 21. Telescopic block; 211. Guide shaft; 212. Pressing block; 212a. Wire clamping protrusion; 213. Spring; 30. Wiring block.
[0031] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0034] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0035] The utility model provides a wire management mechanism.
[0036] See also Figure 1 and Figure 2 In one embodiment of the utility model, the wire management mechanism includes a wire management bracket 10, at least two telescopic cylinders 20 and a wire dividing block 30; the two telescopic cylinders 20 are arranged on the wire management bracket 10; and are arranged at intervals; and the output ends of the two telescopic cylinders 20 are arranged opposite to each other; the wire dividing block 30 is arranged on the wire management bracket 10 and is located between the two telescopic cylinders 20; when the output shafts of the two telescopic cylinders 20 are respectively in contact with the wire dividing block 30, the two telescopic cylinders 20 and the wire dividing block 30 respectively clamp the two wire legs after the magnetic core is wound.
[0037] Place the two wire pins after winding the magnetic core on both sides of the branching block 30 to ensure that the contact surface between the wire pins and the branching block 30 is good. Start the two telescopic cylinders 20 so that the output shafts are respectively in contact with the branching blocks 30. At this time, the two telescopic cylinders 20 and the branching block 30 jointly clamp the two wire pins to maintain stability. Driven by another driving mechanism, the two wire pins on the magnetic core move between the two telescopic cylinders 20 and the branching block 30 respectively to achieve the arrangement of the wire pins. When the arrangement of the wire pins is completed, stop the movement of the driving mechanism, control the output end of the telescopic cylinder 20 to retract, so that the output end of the telescopic cylinder 20 is out of contact with the branching block 30, and the wire arrangement action is completed.
[0038] The arrangement of the two telescopic cylinders 20 allows the wire feet after the core is wound to be clamped more stably, thereby avoiding the wire feet from sliding and falling off during the wire management process, greatly improving the efficiency and accuracy of the wire management work. The spacing arrangement of the two telescopic cylinders 20 and the relative arrangement of the output ends allow the two wire feet after the core is wound to be clamped separately, which not only ensures the stability of the wire feet during the wire management process, but also effectively avoids mutual interference between the wire feet, thereby improving the wire management quality. The wire splitting block 30 is arranged on the wire management bracket 10 and is located between the two telescopic cylinders 20. This design allows the wire splitting block 30 to control the position of the wire feet more accurately, so that the wire feet always maintain the correct position during the wire management process, avoiding the misalignment and distortion of the wire feet, and improving the wire management effect.
[0039] The cable management bracket 10 is made of high-strength aluminum alloy material and has good stability and durability. The bracket body is rectangular, and is provided with a structure for fixing and supporting other components. Two telescopic cylinders 20 are respectively arranged at both ends of the cable management bracket 10. The two telescopic cylinders 20 adopt the same model and specification to ensure synchronous action. An output shaft is provided at the output end of each telescopic cylinder 20. The branching block 30 is located between the two telescopic cylinders 20 and is fixed on the cable management bracket 10. The branching block 30 is made of hard plastic and has good wear resistance and insulation.
[0040] In one embodiment, see Figure 1 and Figure 2 A telescopic block 21 is provided at the output end of the telescopic cylinder 20 ; the telescopic cylinder 20 is used to drive the telescopic block 21 to elastically abut against the branching block 30 .
[0041] The elastic abutment between the telescopic block 21 and the branching block 30 enables the telescopic block 21 to be in closer contact with the wire pins of the magnetic core, so that when other driving mechanisms drive the wire pins of the magnetic core to be pulled out on the telescopic block 21 and the branching block 30, the wire pins of the magnetic core can be pulled tighter, thereby improving the wire management effect of the wire management mechanism.
[0042] In one embodiment, see Figure 1 and Figure 2 The telescopic block 21 includes at least two guide shafts 211, at least one pressure block 212 and at least two springs 213. The two guide shafts 211 are arranged at the output end of the telescopic cylinder 20; the two guide shafts 211 are movably penetrated through the pressure block 212; the two ends of each spring 213 are respectively abutted against the side of the pressure block 212 facing away from the dividing block 30 and the output end of the telescopic cylinder 20.
[0043] The function of the guide shaft 211 is to ensure the linear motion of the telescopic block 21 during the telescopic process and to prevent deviation and shaking. The pressing block 212 is movably connected to the telescopic cylinder 20 through the guide shaft 211 to realize the telescopic motion of the telescopic block 21. The two ends of the two springs 213 are respectively in contact with the side of the pressing block 212 facing away from the dividing block 30 and the output end of the telescopic cylinder 20. The function of the spring 213 is to provide elastic support when the pressing block 212 is subjected to external force, and to provide restoring force when the telescopic block 21 returns to its original position.
[0044] When the telescopic cylinder 20 is working, the telescopic block 21 realizes the telescopic action through the cooperation of the guide shaft 211 and the pressure block 212. During the telescopic process, the spring 213 provides elastic support and restoring force to ensure the stability and reliability of the telescopic block 21 during the movement.
[0045] In one embodiment, see Figure 1 and Figure 2 A wire clamping protrusion 212a is provided on one side of the pressing block 212 facing the wire dividing block 30, and the wire clamping protrusion 212a is spaced apart from the two guide shafts 211; the wire clamping protrusion 212a is used to contact the wire feet of the magnetic core.
[0046] The clamping protrusion 212a is located on one side of the main body of the pressing block 212, and its shape is a raised cylindrical structure. The diameter and height of the clamping protrusion 212a are designed according to actual needs to meet the contact requirements with the core wire pins. The magnetic core is placed on the branching block 30 to ensure that the wire pins of the magnetic core are aligned with the clamping protrusion 212a. The pressing block 212 is moved along the guide shaft 211 so that the side facing the branching block 30 contacts the core wire pins. The output end of the telescopic cylinder 20 applies pressure to the pressing block 212 so that the clamping protrusion 212a contacts the core wire pins closely, thereby fixing the position of the wire pins of the magnetic core.
[0047] In this embodiment, the wire clamping protrusion 212a is arranged to contact the core wire pin, thereby reducing the contact area with the core wire pin, so that the core wire pin is clamped but not clamped too tightly, avoiding the driving mechanism from being too difficult to pull out the core wire pin, thereby ensuring that the wire management mechanism can normally manage the core wire pin.
[0048] In one embodiment, see Figure 1 and Figure 2 The end of the clamping protrusion 212a is set in an arc transition.
[0049] Due to the soft characteristics of the arc shape, when the magnetic core wire leg contacts the wire clamping protrusion 212a and is pulled by the driving mechanism, the wire clamping protrusion 212a will not scratch the insulating outer skin of the magnetic core wire leg, thereby affecting the quality of the magnetic core.
[0050] At the same time, the arc-shaped end can prevent the clamping protrusion 212a from clamping the core wire pin and not affect the driving mechanism from pulling the core wire pin out from between the clamping protrusion 212a and the branching block 30, ensuring that the wire management mechanism can be used normally.
[0051] In one embodiment, see Figure 1 The pressing block 212 is a pressing block 212 made of an elastic material.
[0052] The use of elastic material to make the pressing block 212 significantly improves the elasticity and flexibility of the pressing block 212. Compared with the traditional rigid pressing block 212, the elastic material pressing block 212 can better adapt to the wire feet of magnetic cores with different diameters, thereby achieving more uniform pressure distribution during the pressing process.
[0053] When the pressing block 212 contacts the magnetic core wire pin, the elasticity of the pressing block 212 can buffer the object when it is impacted, thereby protecting the magnetic core wire pin from damage.
[0054] In one embodiment, see Figure 1 The end of the branching block 30 away from the cable management bracket 10 is set in a conical shape.
[0055] The branching block 30 includes a main body and a tapered end. The main body is made of high-strength plastic or metal material and has good wear resistance and impact resistance. The main body is in the shape of a rectangular parallelepiped, and the length, width and height are designed according to actual needs. The tapered end is arranged in a tapered shape, and the bottom of the tapered end smoothly transitions with the end face of the main body, and the top is sharp, which is conducive to guiding the cable to pass smoothly. The material of the tapered end is the same as that of the main body to ensure the stability of the overall structure. Through the above arrangement, the tapered end of the branching block 30 can more easily separate the two wire legs of the magnetic core, thereby speeding up the wire management efficiency of the wire management mechanism.
[0056] In one embodiment, see Figure 1 The cable management bracket 10 includes a bottom bracket 11 and two mounting plates 12; each mounting plate 12 is connected to a telescopic cylinder 20, and the mounting plate 12 is provided with at least two waist-shaped holes, and the mounting plate 12 is detachably connected to the bottom bracket 11 through the two waist-shaped holes.
[0057] The cable management bracket 10 of the utility model has an ingenious structural design, including a bottom bracket 11 and two mounting plates 12, each mounting plate 12 being connected to a telescopic cylinder 20. This structural design not only improves the stability of the bracket, but also makes the installation and commissioning of the entire cable management system easier. The mounting plate 12 is provided with at least two waist-shaped holes, and the mounting plate 12 is detachably connected to the bottom bracket 11 through the two waist-shaped holes. This design increases the flexibility of the cable management bracket 10, and the user can adjust the position of the mounting plate 12 according to actual needs to adapt to the cable management needs in different scenarios.
[0058] The utility model also proposes a winding device, which includes a base, a winding mechanism and a wire management mechanism; the winding mechanism is arranged on the base; the winding mechanism is used to wind the magnetic core; the wire management mechanism is used to clamp and manage the wire pins on the magnetic core. The specific structure of the wire management mechanism refers to the above-mentioned embodiment. Since the present winding device adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here one by one.
[0059] The utility model winding equipment adopts the cooperative working mode of the winding mechanism and the wire management mechanism, which effectively solves the problem of low winding efficiency in the prior art. During the winding process, the winding mechanism can quickly and accurately complete the winding operation of the magnetic core, while the wire management mechanism accurately clamps and manages the wire feet, avoiding winding interruptions caused by the interlacing of wires, thereby significantly improving the winding efficiency. Since the wire management mechanism in the utility model winding equipment can effectively clamp and organize the wire feet, the wires are arranged neatly during the winding process, avoiding mutual interference between the wires, thereby ensuring the uniformity and stability of the winding and improving the quality of the winding.
[0060] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A wire management mechanism, characterized in that: The wire management mechanism comprises: Cable management bracket; At least two telescopic cylinders, the two telescopic cylinders are arranged on the cable management bracket; and are arranged at intervals; and the output ends of the two telescopic cylinders are arranged opposite to each other; and A line splitting block, which is arranged on the line management bracket and located between the two telescopic cylinders; When the output shafts of the two telescopic cylinders are respectively in contact with the line dividing block, the two telescopic cylinders and the line dividing block respectively clamp the two wire legs after the magnetic core is wound.
2. The cable management mechanism according to claim 1, characterized in that: A telescopic block is provided at the output end of the telescopic cylinder; the telescopic cylinder is used to drive the telescopic block to elastically abut against the line dividing block.
3. The cable management mechanism according to claim 2, characterized in that: The telescopic block comprises: At least two guide shafts, the two guide shafts being arranged at the output ends of the telescopic cylinder; at least one pressing block, wherein the two guide shafts are movably disposed through the pressing block; and At least two springs, two ends of each spring are respectively abutted against a side of the pressing block facing away from the dividing block and an output end of the telescopic cylinder.
4. The cable management mechanism according to claim 3, characterized in that: A wire clamping protrusion is provided on one side of the pressing block facing the wire dividing block, and the wire clamping protrusion is spaced apart from the two guide shafts; the wire clamping protrusion is used to contact the wire feet of the magnetic core.
5. The cable management mechanism according to claim 4, characterized in that: The end of the wire clamping protrusion is arranged in an arc transition.
6. The cable management mechanism according to claim 3, characterized in that: The pressing block is a pressing block made of elastic material.
7. The cable management mechanism according to claim 1, characterized in that: The end of the line dividing block away from the line management bracket is arranged in a conical shape.
8. The cable management mechanism according to claim 1, wherein: The cable management bracket comprises: bottom bracket; and Two mounting plates, each of which is connected to a telescopic cylinder, the mounting plates are provided with at least two waist-shaped holes, and the mounting plates are detachably connected to the bottom bracket through the two waist-shaped holes.
9. A winding device, characterized in that: The winding equipment comprises: Base; A winding mechanism, the winding mechanism is arranged on the base; the winding mechanism is used to wind the magnetic core; and The wire management mechanism according to any one of claims 1 to 8, wherein the wire management mechanism is used to clamp and manage wires on wire pins on the magnetic core.