Waterproof socket and new energy connector comprising same
By adopting a jig structure and a flat sealing design in the connector socket, the problem of insufficient waterproofness of the existing connector is solved, and an efficient sealing effect is achieved, which is easy to repair and assembly.
Patent Information
- Application Number
- CN202421366054.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The sockets of existing connectors have insufficient waterproofness, especially the gap problems caused by different materials, and the complex structure of the assembled waterproof sockets are not easy to disassemble, resulting in aging of the seal ring and weakening the waterproof effect.
The waterproof socket adopts a Zhongtong structure, and the socket main body is divided into multiple spaces through the first convex ring and the second convex ring. The electrical connection terminals are detachably installed, and a first sealing ring is provided between the first convex ring and the second convex ring to form a planar sealing structure, simplifying assembly and improving the sealing effect.
It achieves strong waterproofness and achieves long-term sealing effect of IP68 grade, which facilitates maintenance and replacement of seal rings, reduces the size requirements of seal rings, and simplifies the assembly process.
Smart Images

Figure CN222953417U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of connectors, and in particular relates to a waterproof socket and a new energy connector comprising the waterproof socket. Background Art
[0002] An energy storage box is a device that encapsulates an energy storage battery system in a box. A large number of batteries or battery cells are usually installed inside. In order to increase the energy storage effect, connectors are required to connect the energy storage boxes. Connectors include sockets and plugs, with elbow connectors as the representative. In the common high-voltage energy storage field, connectors play the role of connection and conduction. There is coolant in the energy storage box, so the connector has high requirements for waterproofness.
[0003] However, in the socket of the existing connector, the power terminal and the socket body are usually an integral injection molding structure, and the integral injection molding structure cannot be installed with a sealing ring. In addition, since the power terminal is made of metal material and the socket body is made of plastic material, the two materials are different, so there will be a gap between the power terminal and the socket body after injection molding and curing, and the waterproof performance is poor. In addition, the existing partially assembled waterproof socket structure is relatively complex and difficult to disassemble. As the use time increases, the sealing ring ages and the waterproof effect weakens. Moreover, the sealing of the set sealing ring is generally a side seal, and the side sealing structure has high requirements on the size of the sealing ring. If the sealing ring is slightly wider or narrower, it will lead to poor assembly. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model proposes a waterproof socket. The various components are assembled and spliced in a simple manner. A flat sealing method is adopted between the inside of the socket body and the power terminals. The socket has strong waterproof properties, can achieve a long-term sealing effect, and is easy to maintain. In addition, the utility model also provides a new energy connector including the waterproof socket.
[0005] The technical solution of the utility model is achieved in this way:
[0006] A waterproof socket comprises an electrical terminal and a socket body, wherein the socket body is a center-through structure, a first convex ring is arranged inside the center-through structure, the first convex ring divides the center-through structure into a first space and a second space, the electrical terminal is detachably mounted inside the socket body and passes through the first space and the second space, the inner wall of the first convex ring abuts against the outer wall of the electrical terminal; a second convex ring is arranged outside the electrical terminal, the second convex ring is limited to the first space and the outer wall of the second convex ring abuts against the inner wall of the first space; a first sealing ring is arranged between the first convex ring and the second convex ring, the first sealing ring abuts against the first convex ring, the second convex ring, the inner wall of the socket body and the outer wall of the electrical terminal; a mounting platform is arranged outside the socket body, and a second sealing ring is arranged on the side of the mounting platform close to the first space.
[0007] In a preferred embodiment, a first limiting groove is provided on one side of the first convex ring close to the first space, and the first sealing ring is installed in the first limiting groove. The first sealing ring has an interference fit with the first convex ring side wall, the second convex ring side wall, the inner wall of the socket body and the outer wall of the power terminal adjacent to the first convex ring.
[0008] In a preferred embodiment, a plurality of notches are provided on the outer side of the second convex ring, and limiting portions corresponding to the notches are provided in the first space.
[0009] In a preferred embodiment, it also includes a socket end cover, which is detachably connected to the front end of the socket shell; the front end of the socket end cover is provided with an end cover opening, the end cover is sleeved on the front end of the power terminal and the power terminal is detachably fixed in the socket body through the socket end cover.
[0010] In a preferred embodiment, the socket end cover is provided with a fixing portion, the socket body is provided with a fixing piece matching the fixing portion, and the fixing piece of the socket body is engaged with the fixing portion and is detachably connected to the socket end cover.
[0011] In a preferred embodiment, a limiting strip is provided at the front end of the socket body, and a matching second limiting groove is provided on the socket end cover corresponding to the socket body, and the limiting strip is limited by the second limiting groove.
[0012] In a preferred embodiment, a mounting groove is provided on the mounting platform, and the second sealing ring is arranged in the mounting groove.
[0013] In a preferred embodiment, a contact-proof cap is provided at the tail end of the power terminal.
[0014] A new energy connector comprises the waterproof socket and a plug, wherein the plug is plug-connected to the waterproof socket.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] The utility model waterproof socket comprises an electric terminal and a socket body, the socket body is a central through structure, a first convex ring is arranged in the central through structure, the first convex ring divides the central through structure into a first space and a second space, the electric terminal is detachably installed in the socket body and passes through the first space and the second space, the inner wall of the first convex ring abuts against the outer wall of the electric terminal; a detachable assembly structure is used between the electric terminal and the socket body, which is convenient for disassembly and assembly, and is helpful for replacing the sealing ring or other components at a later time.
[0017] In addition, a second convex ring is provided on the outer side of the power terminal, the second convex ring is limited to the first space and the outer side wall of the second convex ring abuts the inner wall of the first space, and a first sealing ring is provided between the first convex ring and the second convex ring. The first sealing ring abuts the first convex ring, the second convex ring, the outer wall of the power terminal and the inner wall of the socket body, so that a planar sealing structure is formed between the first sealing ring and the power terminal and the socket body, and the first sealing ring is interference fit with the side wall of the first convex ring, the side wall of the second convex ring, the inner wall of the socket body and the outer wall of the power terminal, thereby achieving the IP68 waterproof grade, that is, achieving a long-term sealing effect. Moreover, the utility model adopts a planar sealing structure, which does not require high dimensions of the sealing ring and is easier to assemble.
[0018] The waterproof socket of the utility model is applied to a new energy connector. The waterproof socket and the plug form a connector. In practical applications, the various components of the connector are assembled and connected, which is convenient for disassembly and replacement of the sealing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 This is an exploded schematic diagram of the waterproof socket of the utility model;
[0021] Figure 2 It is a cross-sectional view of the waterproof socket of the utility model;
[0022] Figure 3 It is a schematic diagram of the first space and the second space in the waterproof socket of the utility model;
[0023] Figure 4 It is a schematic diagram of the waterproof socket of the utility model;
[0024] Figure 5 This is a schematic diagram of the relationship between the second sealing ring and the socket body in the waterproof socket of the utility model;
[0025] Figure 6 It is a schematic diagram of a new energy connector including the waterproof socket of the utility model;
[0026] Figure 7 The utility model is a schematic diagram of the connection relationship between the new energy connector including the waterproof socket and the energy storage box.
[0027] Figure ID:
[0028] 1- Power terminal;
[0029] 2-socket body; 21-first space; 201-limiting part; 22-second space; 202-fixing member; 203-limiting strip;
[0030] 3- first convex ring;
[0031] 4-second convex ring; 401-notch;
[0032] 5-socket end cover; 501-end cover opening; 502-fixing part; 503-second limiting groove;
[0033] 6- Anti-touch cap;
[0034] 7-installation platform; 701-installation slot;
[0035] 9- first sealing ring;
[0036] 10- second sealing ring;
[0037] 11- first limiting groove;
[0038] 12- plug;
[0039] 13-Energy storage box;
[0040] 14-Waterproof socket. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", "third", "fourth", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] See also Figures 1 to 7 The utility model discloses a waterproof socket, including an electrical terminal 1 and a socket body 2. The socket body 2 is a centrally-through structure, in which a first convex ring 3 is arranged. The first convex ring 3 divides the centrally-through structure into a first space 21 and a second space 22. The electrical terminal 1 can be detachably installed in the socket body 2 and passes through the first space 21 and the second space 22. The inner wall of the first convex ring 3 abuts against the outer wall of the electrical terminal 1. A detachable assembly structure is used between the electrical terminal 1 and the socket body 2, which is convenient for disassembly and assembly and helps with later maintenance.
[0045] In this embodiment, the power terminal 1 is provided with a second convex ring 4, which is limited to the first space 21 and the outer wall of the second convex ring 4 abuts the inner wall of the first space 21; a first sealing ring 9 is provided between the first convex ring 3 and the second convex ring 4, and specifically, the first sealing ring 9 abuts the first convex ring 3, the second convex ring 4, the outer wall of the power terminal 1 and the inner wall of the socket body 2, so that the first sealing ring 9 forms a plane seal between the socket body 2 and the power terminal 1. The socket body 2 is provided with a mounting platform 7 on the outside, and a second sealing ring 10 is provided on the side of the mounting platform 7 close to the first space. The socket is inserted into the energy storage box 13, and the surface of the energy storage box 13 is tightly attached to the mounting platform 7. There is coolant in the energy storage box 13. In order to prevent the coolant from flowing out of the gap and causing damage to the equipment, a second sealing ring 10 is provided at the place where the mounting platform 7 and the energy storage box 13 are attached, which effectively seals and prevents the coolant from flowing out.
[0046] Since the present embodiment adopts a planar sealing method, it is only necessary for the first sealing ring 9 to respectively abut against one end face of the first convex ring 3, one end face of the second convex ring 4, the outer wall of the electrical terminal 1 and the inner wall of the socket body 2, so that the second sealing ring can be tightened to close the sealing gap. Therefore, the present application does not have high requirements on the size of the sealing ring and the assembly is relatively simple.
[0047] In this embodiment, if Figure 2As shown, a first limiting groove 11 is provided on one side of the first convex ring 3 close to the first space 21, and a first sealing ring 9 is installed in the first limiting groove 11. The power terminal 1 fits tightly with the socket body 2, and the first sealing ring 9 is arranged in the first limiting groove 11. Since the first sealing ring 9 abuts against the first convex ring 3, the second convex ring 4, the inner wall of the socket body 2 and the outer wall of the power terminal 1, a planar sealing structure is formed inside the power terminal 1 and the socket body 2; since the first sealing ring 9 is interference fit with the side wall of the first convex ring 3, the side wall of the second convex ring 4, the inner wall of the socket body 2 and the outer wall of the power terminal 1 adjacent to the first sealing ring 9, the first sealing ring 9 can better seal the gap between the socket body 2 and the power terminal 1. Compared with the existing side sealing method, the waterproof socket of the utility model can reach the IP68 waterproof grade, that is, it can achieve a long-term sealing effect, and the sealing effect is better.
[0048] In this embodiment, a plurality of notches 401 are provided on the outside of the second convex ring 4, and a limiting portion 201 corresponding to the notches 401 is provided in the first space 21. The notches 401 and the limiting portion 201 have cross-sectional shapes and sizes that match, so that when the electrical terminal is inserted into the socket body 2, the electrical terminal 1 will not rotate in the socket body 2, and is more stable. In this embodiment, the shape of the second convex ring 4 of the electrical terminal 1 is not recommended to be a perfect circle that can rotate around the center, and the preferred shapes include but are not limited to quadrilaterals and ellipses, so that the structure is more solid.
[0049] In this embodiment, the waterproof socket further comprises a socket end cover 5, which is detachably connected to the front end of the socket housing; the front end of the socket end cover 5 is provided with an end cover opening 501, and the socket end cover 5 is sleeved on the front end of the power terminal 1 and the power terminal 1 is detachably fixed in the socket body 2 through the socket end cover 5. The socket end cover 5 can form a detachable installation between the power terminal 1 and the socket body 2, the power terminal 1 is inserted into the socket body 2, and the end cover opening 501 of the socket end cover 5 passes through the head of the power terminal 1. Specifically, the socket end cover 5 is provided with a fixing portion 502, and the socket body 2 is provided with a fixing member 202 matching the fixing portion 502, and the fixing member 202 of the socket body 2 is engaged with the fixing portion 502 and detachably connected to the socket end cover. When the power terminal 1 is inserted into the socket body 2, the end cover opening 501 of the socket end cover 5 passes through the head end of the power terminal 1. At the same time, the fixing portion 502 and the fixing member 202 are engaged with each other, so that the socket end cover 5 is installed at the front end of the socket body 2, and the power terminal 1 and the socket body 2 are loosened or fall off, making the structure more solid.
[0050] Furthermore, a limiting strip 203 is provided at the front end of the socket body 2, and a matching second limiting groove 503 is provided at the socket end cover 5 corresponding to the socket body 2. The limiting strip and the second limiting groove 503 are limited, so that the socket end cover 5 is more firmly installed at the front end of the socket body 2 and is not easy to rotate or shift.
[0051] In this embodiment, the mounting platform 7 is provided with a mounting groove 701, and the second sealing ring 10 is arranged in the mounting groove 701; specifically, Figure 5 , Figure 7 As shown, the mounting platform 7 is arranged on the outside of the socket body 2, and the socket is inserted into the energy storage box 13. The mounting platform 7 is arranged on the outside of the socket body 2 and can fit with the energy storage box 13. A gap will be generated between the surface of the energy storage box 13 and the mounting platform 7. There is coolant in the energy storage box 13, so the socket is in a liquid environment for a long time. In order to prevent the coolant from flowing out of the gap, a second sealing ring 10 is provided at the connection between the mounting platform 7 and the outer wall of the energy storage box 13. At the same time, a mounting groove 701 for placing the second sealing ring 10 is provided on the mounting platform 7 to prevent the second sealing ring 10 from deflecting or loosening, and the sealing effect is better.
[0052] In this embodiment, an anti-contact cap 6 is provided at the tail end of the power terminal 1 to prevent the staff from accidentally touching the inside of the socket and causing electric shock.
[0053] In addition, if Figure 6 , Figure 7 As shown, the embodiment of the utility model also provides a new energy connector including the waterproof socket, wherein the plug 12 is connected to the rear end of the waterproof socket 14, and the plug 12 and the waterproof socket 14 together form a connector. The plug 12 also includes components such as cables connected to the waterproof socket 14. When in use, the positive energy storage box and the negative energy storage box are respectively connected to a connector, and the two connectors are associated to generate electricity.
[0054] Since the connection method of the power terminal 1 and the socket body 2 in some existing sockets is one-piece injection molding, the one-piece injection molding structure cannot be installed with a sealing ring, and the waterproof performance is poor; the structure of some assembled sockets is relatively complex and difficult to disassemble, and the sealing ring ages with the use time, and the waterproof effect is weakened. Therefore, the utility model sets the connection between the plug 12 and the waterproof socket 14 as a detachable assembly method, and the first sealing ring 9 and the second sealing ring 10 age with the time, so that the sealing effect is weakened. When the sealing ring or some parts are damaged, since the parts between the waterproof socket 14 and the plug 12 are assembled and connected, it is convenient to disassemble and replace, and easy to repair.
[0055] The components of the utility model are connected by means of snap-fit and position limiting assembly, and the structure is simple. When an abnormality occurs, the components are easy to disassemble and replace.
[0056] In addition, in the prior art, a side sealing structure is usually used inside the power terminal 1 and the socket body 2. The side sealing structure has high requirements on the size of the first sealing ring 9. If the first sealing ring 9 is slightly wider or narrower, it will lead to poor assembly. In addition, the waterproof level of the prior art can usually only reach IP67, and IP67 can only meet the requirement of short-term immersion. However, in the utility model, a first sealing ring 9 is arranged between the first convex ring 3 and the second convex ring 4. The first sealing ring 9 is interference fit with the side wall of the first convex ring 3, the side wall of the second convex ring 4 and the inside of the socket body 2 to form a planar sealing structure, so that the socket of the utility model can reach the waterproof level of IP68 and has better sealing.
[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A waterproof socket, characterized in that: The utility model comprises an electrical terminal and a socket body, wherein the socket body is a center-through structure, a first convex ring is arranged inside the center-through structure, the first convex ring divides the center-through structure into a first space and a second space, the electrical terminal is detachably installed in the socket body and passes through the first space and the second space, the inner wall of the first convex ring abuts against the outer wall of the electrical terminal; a second convex ring is arranged outside the electrical terminal, the second convex ring is limited to the first space and the outer wall of the second convex ring abuts against the inner wall of the first space; a first sealing ring is arranged between the first convex ring and the second convex ring, the first sealing ring abuts against the first convex ring, the second convex ring, the inner wall of the socket body and the outer wall of the electrical terminal; a mounting platform is arranged outside the socket body, and a second sealing ring is arranged on the side of the mounting platform close to the first space.
2. A waterproof socket according to claim 1, characterized in that: A first limiting groove is provided on one side of the first convex ring close to the first space, and the first sealing ring is installed in the first limiting groove. The first sealing ring is interference fit with the first convex ring side wall, the second convex ring side wall, the inner wall of the socket body and the outer wall of the power terminal adjacent to the first convex ring.
3. A waterproof socket according to claim 1, characterized in that: A plurality of notches are arranged on the outer side of the second convex ring, and a limiting portion corresponding to the notches is arranged in the first space.
4. A waterproof socket according to claim 1, characterized in that: It also includes a socket end cover, which is detachably connected to the front end of the socket shell; the front end of the socket end cover is provided with an end cover opening, the end cover is sleeved on the front end of the power terminal and the power terminal is detachably fixed in the socket body through the socket end cover.
5. A waterproof socket according to claim 4, characterized in that: The socket end cover is provided with a fixing portion, and the socket body is provided with a fixing piece matching the fixing portion. The fixing piece of the socket body is engaged with the fixing portion and is detachably connected to the socket end cover.
6. A waterproof socket according to claim 4, characterized in that: A limiting strip is disposed at the front end of the socket body, and a matching second limiting groove is disposed on the socket end cover corresponding to the socket body, and the limiting strip is limited by the second limiting groove.
7. The waterproof socket according to claim 1, characterized in that: The mounting platform is provided with a mounting groove, and the second sealing ring is arranged in the mounting groove.
8. The waterproof socket according to claim 1, characterized in that: The tail end of the power terminal is provided with an anti-contact cap.
9. A new energy connector, characterized in that: It comprises a plug and a waterproof socket as claimed in any one of claims 1 to 8, wherein the plug is plug-connected to the waterproof socket.