Motor controller shell for new energy automobile
By using the design of clamping parts, springs and push rod structures in the housing of the motor controller of the new energy vehicle, the problem of troubles and looseness of the screw fixing process is solved, convenient installation and disassembly are achieved, and the stability of the circuit components is ensured.
Patent Information
- Application Number
- CN202421902564.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing new energy vehicle motor controller housing is fixed with screws when installing and disassembly, which is troublesome and prone to loosening problems, affecting the stability of circuit components.
The clamping parts, springs and push rod structures between the mounting shell and the cover are adopted. The clamping parts are slidingly and clamped by manually pressing the push rod to achieve a stable and fixed connection between the cover and the mounting shell and avoiding the use of screws.
It realizes the convenience of the installation and disassembly process, avoids the problems of screws and loosening, and ensures the stability and safety of circuit components.
Smart Images

Figure CN222954235U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicles, and in particular to a motor controller housing for new energy vehicles. Background Art
[0002] The motor controller is an integrated circuit that actively controls the motor to operate in a set direction, speed, angle, and response time. In electric vehicles, the function of the motor controller is to convert the electrical energy stored in the power battery into the electrical energy required to drive the motor according to instructions such as gear position, throttle, and brake, to control the electric vehicle's starting operation, forward and backward speed, climbing intensity and other driving conditions, or to help the electric vehicle brake and store part of the braking energy in the power battery. It is one of the key components of electric vehicles.
[0003] The known Chinese public authorized utility model CN210381738U discloses a new energy vehicle motor controller housing assembly; it includes a controller housing and a housing bottom plate; a plurality of heat dissipation blades are arranged on the front end face and the rear end face of the controller housing, and the distances between the plurality of heat dissipation blades are equal; the cross-section of the heat dissipation blades is rectangular, and a plurality of heat dissipation holes are scattered on the side facing outward, and the interior of the controller housing is connected to the outside through the heat dissipation holes; a plurality of edges are arranged at the four corners of the lower end face of the controller housing, and a plurality of first threaded holes are arranged on the edges; the number of the first threaded holes is 4; second threaded holes are arranged at the four corners of the housing bottom plate at positions corresponding to the first threaded holes; a coolant channel is arranged inside the housing bottom plate, and a coolant inlet and a coolant outlet are respectively arranged on the symmetrical sides of the housing bottom plate; the utility model has a simple structure and high heat dissipation efficiency, ensuring the normal driving of new energy vehicles.
[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned solution has the following problems: when the prior art is in use, the controller housing and the housing bottom plate are fixed by screws, which makes installation and disassembly very troublesome. After long-term repeated fixation, the screws may become loose and unstable due to screw stripping, which may easily affect the circuit components in the housing. Utility Model Content
[0005] The utility model proposes a motor controller housing for new energy vehicles, which solves the problem that the controller housing and the housing bottom plate are fixed by screws in the related technology, which is very troublesome to install and disassemble, and after long-term repeated fixation, the screws may become loose and unstable due to screw stripping, which may easily affect the circuit components in the housing.
[0006] The technical solution of the utility model is as follows: A motor controller housing for a new energy vehicle comprises: a mounting shell and a sealing cover arranged above the mounting shell;
[0007] Four square grooves symmetrically arranged on both sides of the inner wall of the cover;
[0008] Four fixed shells are symmetrically fixedly mounted on the bottom of the cover, and the four fixed shells are arranged in a rectangular shape;
[0009] A round rod fixedly mounted on the inner wall of the fixed shell;
[0010] A clamping piece is arranged on the outer side wall of the round rod, and the protruding part of the clamping piece is clamped with the matching square groove, so as to fix the cover and the mounting shell together;
[0011] A spring fixedly mounted on one side of the inner wall of the fixed shell, and the other end of the spring is connected to the clamping member;
[0012] And a push rod is fixedly installed on one side of the clamping member, and the other end of the push rod extends to the outside of the cover.
[0013] Preferably, connecting plates are provided on both sides of the cover, and the four push rods are fixedly connected to two connecting plates in groups of two.
[0014] Preferably, positioning pieces are provided in the grooves at the four corners of the outer side of the mounting shell, a first hollow tube is fixedly installed on the bottom of the positioning piece, and the first hollow tube is plugged into the plug hole on the mounting shell, a second hollow tube is fixedly installed on the top of the positioning piece, a positioning groove is provided on the sealing cover, and the second hollow tube is plugged into the positioning groove.
[0015] Preferably, the outer side walls of the first hollow tube and the second hollow tube are both sleeved with sealing rings.
[0016] Preferably, the plug-in hole on the mounting shell is T-shaped, the positioning groove is L-shaped, and the sealing rings on the first hollow tube and the second hollow tube are respectively located on the inner sides of the T-shaped plug-in hole and the L-shaped positioning groove.
[0017] Preferably, a fixing component is inserted into the cavity of the second hollow tube and is used to fix the cover and the mounting shell together.
[0018] Preferably, the fixing assembly comprises an inverted T-rod inserted into the cavity of the second hollow tube, a limit plate is fixedly installed on the top of the inverted T-rod, and a threaded rubber sleeve is sleeved on the outer wall of the limit plate.
[0019] The working principle and beneficial effects of the utility model are:
[0020] By fixing the shell, round rod, clamping piece, spring, push rod, connecting plate and square groove, installation and disassembly between the installation shell and the cover are very convenient, without the need to use tools such as screwdrivers, thus avoiding defects such as screw stripping and loosening. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the installation shell proposed by the utility model;
[0024] Figure 3 The utility model proposes Figure 2 A in the figure is an enlarged schematic diagram of the three-dimensional structure;
[0025] Figure 4 This is a three-dimensional structural schematic diagram of the sealing cover proposed in the utility model;
[0026] Figure 5 This is a three-dimensional structural schematic diagram of the positioning groove proposed by the utility model;
[0027] Figure 6 This is a schematic diagram of a cross-sectional three-dimensional structure of a fixing assembly proposed in the utility model;
[0028] Figure 7 The utility model proposes Figure 6 A schematic diagram of the three-dimensional structure is enlarged at B in FIG.
[0029] Figure 8 The utility model provides a three-dimensional structural schematic diagram of the positioning member.
[0030] In the figure: 1, mounting shell; 2, cover; 3, fixed shell; 4, round rod; 5, clamping member; 6, spring; 7, push rod; 8, connecting plate; 9, positioning member; 10, first hollow tube; 11, second hollow tube; 12, positioning groove;
[0031] 13. Fixing assembly; 1301. Inverted T-bar; 1302. Limiting plate; 1303. Threaded rubber sleeve;
[0032] 14. Sealing ring. DETAILED DESCRIPTION
[0033] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Embodiment 1
[0035] See also Figure 1 - Figure 8 , a motor controller housing for new energy vehicles, comprising: a mounting shell 1 and a cover 2 arranged above the mounting shell 1;
[0036] Four square grooves are symmetrically arranged on both sides of the inner wall of the cover 2;
[0037] Four fixed shells 3 are symmetrically fixedly mounted on the bottom of the cover 2, and the four fixed shells 3 are arranged in a rectangular shape;
[0038] A round rod 4 fixedly mounted on the inner wall of the fixed shell 3;
[0039] A clamping member 5 is disposed on the outer wall of the round rod 4, and a protruding portion of the clamping member 5 is clamped with a matching square groove, so as to fix the cover 2 and the mounting shell 1 together;
[0040] A spring 6 is fixedly mounted on one side of the inner wall of the fixed shell 3, and the other end of the spring 6 is connected to the clamping member 5;
[0041] A push rod 7 is fixedly mounted on one side of the clamping member 5 , and the other end of the push rod 7 extends to the outside of the cover 2 .
[0042] When the cam 2 is in the state of being disassembled, the push rod 7 is manually pressed in the direction of the sealing cover 2, so that the push rod 7 pushes the clamping piece 5 on the round rod 4 to slide toward the inner side of the fixed shell 3, and the protruding part of the clamping piece 5 is moved out of the square groove, and then the sealing cover 2 is moved upward to separate the mounting shell 1 from the sealing cover 2. On the contrary, when installing, the push rod 7 is manually pressed in the direction of the sealing cover 2, so that the push rod 7 pushes the clamping piece 5 on the round rod 4 and slides toward the inner side of the fixed shell 3, and then the sealing cover 2 is manually covered on the mounting shell 1, and then, the push rod 7 is manually released, and the squeezed spring 6 is reset while pushing the clamping piece 5 on the round rod 4, and the protruding part of the clamping piece 5 is clamped with the square groove, so that the sealing cover 2 can be stably fixedly connected with the mounting shell 1 without screws, thereby making the disassembly process between the mounting shell 1 and the sealing cover 2 very convenient, and there is no need to use tools such as screwdrivers, thereby avoiding defects such as screw stripping and loosening.
[0043] Furthermore, connecting plates 8 are provided on both sides of the cover 2, and the four push rods 7 are fixedly connected in pairs between the two connecting plates 8.
[0044] Specifically, through the connecting plates 8 on both sides of the cover 2, it enables a person to simultaneously press the four push rods 7 to slide.
[0045] Embodiment 2
[0046] Based on Embodiment 1, in this embodiment: positioning members 9 are provided in the grooves at the four outer corners of the installation shell 1. A first hollow tube 10 is fixedly installed at the bottom of the positioning member 9, and the first hollow tube 10 is inserted into the insertion hole on the installation shell 1. A second hollow tube 11 is fixedly installed at the top of the positioning member 9. A positioning groove 12 is formed on the cover 2, and the second hollow tube 11 is inserted into the positioning groove 12. A fixing component 13 is inserted into the cavity of the second hollow tube 11 and is used to fixedly connect the cover 2 and the installation shell 1.
[0047] The technical solution provided in this embodiment is: by manually inserting the first hollow tube 10 on the positioning member 9 into the insertion hole on the installation shell 1, the positioning member 9 can be connected to the installation shell 1. Then, when a person covers the cover 2 on the installation shell 1, the second hollow tube 11 is inserted into the positioning groove 12, which facilitates the preliminary fixing and limiting of the cover 2, and further enables the clamping member 5 to accurately and quickly insert into the square groove. After that, the fixing component 13 is inserted into the cavity of the second hollow tube 11, which can further improve the fixing effect between the installation shell 1 and the cover 2.
[0048] Furthermore, sealing rings 14 are sleeved on the outer side walls of the first hollow tube 10 and the second hollow tube 11.
[0049] Specifically, through the sealing rings 14, it is beneficial to ensure the sealing performance between the installation shell 1 and the cover 2.
[0050] Furthermore, the insertion hole on the installation shell 1 is T-shaped, the positioning groove 12 is ┴-shaped, and the sealing rings 14 on the first hollow tube 10 and the second hollow tube 11 are respectively located inside the T-shaped insertion hole and the ┴-shaped positioning groove 12.
[0051] Specifically, through the T-shaped and ┴-shaped designs, when the sealing rings 14 are located in the insertion hole and the positioning groove 12, they will neither affect the sealing effect nor prevent the two sides of the positioning member 9 from closely contacting the installation shell 1 and the cover 2, and thus can ensure an aesthetic appearance.
[0052] Furthermore, the fixing component 13 includes an inverted T-shaped rod 1301 inserted into the cavity of the second hollow tube 11. A limiting disk 1302 is fixedly installed at the top of the inverted T-shaped rod 1301, and a threaded rubber sleeve 1303 is sleeved on the outer side wall of the limiting disk 1302.
[0053] Specifically, the inverted T-rod 1301 is manually inserted into the cavity of the second hollow tube 11. During the insertion, under the action of the threaded rubber sleeve 1303, the friction between the inverted T-rod 1301 and the second hollow tube 11 can be increased, and the stability of the inverted T-rod 1301 can be ensured, so that the inverted T-rod 1301 is not easy to slip out of the cavity of the second hollow tube 11, and the inverted T-rod 1301 can be tightly and stably inserted into the cavity of the second hollow tube 11, and then the inserted inverted T-rod 1301 can block the cover 2 on the mounting shell 1 under the action of the limit plate 1302, thereby further improving the fixing effect between the mounting shell 1 and the cover 2.
[0054] It should be further explained that the inverted T-bar 1301 is composed of two bars of different thicknesses, and the limiting plate 1302 is fixedly mounted on the thin bar of the inverted T-bar 1301 , and the threaded rubber sleeve 1303 is sleeved on the thin bar of the inverted T-bar 1301 .
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A motor controller housing for new energy vehicles, characterized in that: include; An installation shell (1) and a cover (2) disposed above the installation shell; Four square grooves are symmetrically arranged on both sides of the inner wall of the cover (2); Four fixed shells (3) are symmetrically fixedly mounted on the bottom of the cover (2), and the four fixed shells (3) are arranged in a rectangular shape; A round rod (4) fixedly mounted on the inner wall of the fixed shell (3); A clamping piece (5) is arranged on the outer side wall of the round rod (4), and the protruding part of the clamping piece (5) is clamped with the matching square groove, so as to fix the cover (2) and the mounting shell (1) in connection; A spring (6) is fixedly mounted on one side of the inner wall of the fixed shell (3), and the other end of the spring (6) is connected to the clamping member (5); And a push rod (7) fixedly mounted on one side of the clamping member (5), and the other end of the push rod (7) extends to the outside of the cover (2).
2. The motor controller housing for new energy vehicles according to claim 1 is characterized in that: Connecting plates (8) are provided on both sides of the sealing cover (2), and the four push rods (7) are fixedly connected to two connecting plates (8) in groups of two.
3. The motor controller housing for new energy vehicles according to claim 1 is characterized in that: Positioning members (9) are arranged in grooves at the four corners of the outer side of the mounting shell (1); a first hollow tube (10) is fixedly installed on the bottom of the positioning member (9), and the first hollow tube (10) is plugged into the plug hole on the mounting shell (1); a second hollow tube (11) is fixedly installed on the top of the positioning member (9); a positioning groove (12) is provided on the sealing cover (2), and the second hollow tube (11) is plugged into the positioning groove (12).
4. The motor controller housing for new energy vehicles according to claim 3 is characterized in that: The outer side walls of the first hollow tube (10) and the second hollow tube (11) are both sleeved with sealing rings (14).
5. The motor controller housing for new energy vehicles according to claim 4 is characterized in that: The plug-in hole on the mounting shell (1) is T-shaped, the positioning groove (12) is L-shaped, and the sealing rings (14) on the first hollow tube (10) and the second hollow tube (11) are respectively located on the inner sides of the T-shaped plug-in hole and the L-shaped positioning groove (12).
6. The motor controller housing for new energy vehicles according to claim 5 is characterized in that: A fixing component (13) is inserted into the cavity of the second hollow tube (11) and is used to fix the cover (2) and the mounting shell (1) in connection.
7. The motor controller housing for new energy vehicles according to claim 6 is characterized in that: The fixing assembly (13) comprises an inverted T-rod (1301) inserted into the cavity of the second hollow tube (11), a limit plate (1302) being fixedly mounted on the top of the inverted T-rod (1301), and a threaded rubber sleeve (1303) being sleeved on the outer side wall of the limit plate (1302).
Citation Information
Patent Citations
New energy automobile motor controller shell assembly
CN210381738U