Stable demolding device after double-sided baking

By designing a stable mold release device after double-sided baking, and using clamping and knocking devices to achieve automatic mold release, the problem of low efficiency of traditional mold release equipment is solved, and the efficiency and mold release quality of the production line are improved.

CN222954747UActive Publication Date: 2025-06-10FUJIAN CHANGTING PANPAN FOOD CO LTD
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Patent Information

Application Number
CN202422009792.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-10
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Traditional mold release equipment is difficult to effectively remove pastries after baking, resulting in residue and inefficiency, affecting the efficiency of the production line.

Method used

A stable mold release device after double-sided baking is designed, using a clamping mechanism and a knocking device to achieve automatic mold release through pneumatic and hydraulic drive, and prevent product damage through a conveying mechanism.

Benefits of technology

It realizes stable clamping and automatic mold release of the products after double-sided baking, improves mold release efficiency and quality, reduces manual operation, and enhances the efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stable demoulding device after double-sided baking, which belongs to the technical field of food processing equipment and comprises two bases and a driving shaft, a clamping mechanism is arranged on the right side of the driving shaft, a material receiving table is arranged on the left side of the driving shaft, connecting seats are arranged on the front side and the rear side of the material receiving table, and the two connecting seats are connected with sliding rods. A plurality of disc knocking devices are arranged at the lower end of the sliding rod, each disc knocking device comprises a hydraulic rod and a knocking plate, the lower end of each hydraulic rod is connected with the corresponding knocking plate, and the upper end of each hydraulic rod is connected with the corresponding sliding rod. The clamping mechanism can ensure that products of different sizes and shapes can be effectively clamped, product damage in the demolding process is reduced, meanwhile, a hydraulic rod of the knocking disc device drives a knocking plate to move up and down, uniform knocking on the products is achieved, separation of the products and a mold is effectively promoted, and the demolding efficiency and stability are improved.
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Description

Technical Field

[0001] The utility model discloses a stable demoulding device after double-sided baking, belonging to the technical field of food processing equipment. Background Technique

[0002] In the production process of baked pastries such as bread and cakes, they all need to be baked in an oven. After being baked, they are conveyed out by a baking conveyor line connected to the discharge end of the baking machine, and then demoulded by a demoulding device to separate the baked pastries from the baking tray.

[0003] At present, traditional demoulding usually uses a turnover demoulding machine for demoulding. However, since the bottom of the dough embryo is easily adhered to the baking tray after baking, some pastries are easily left on the baking tray after the baking tray is turned over by the turnover demoulding machine, and manual secondary demoulding is required, which not only has low demoulding efficiency but also affects the production efficiency of the overall production line.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Content of the Utility Model

[0005] The purpose of the utility model is to provide a stable demoulding device after double-sided baking to solve the above problems, which has the effect of high-efficiency demoulding.

[0006] The utility model realizes the above purpose through the following technical solutions, including two bases and a driving shaft. The two bases are longitudinally distributed. The two ends of the driving shaft are respectively connected to the upper ends of the two bases. A clamping mechanism is arranged on the right side of the driving shaft. The clamping mechanism includes a clamping frame, two first connecting frames and a plurality of clamping blocks. The two first connecting frames are arranged at the front and rear ends of the clamping frame. The right ends of the two first connecting frames are connected to the clamping frame and the left ends are in transmission connection with the driving shaft. The base is provided with a first driving device for driving the two first connecting frames to rotate. The clamping frame can be flipped around the driving shaft through the two first connecting frames. A plurality of the clamping blocks are arranged on the left and right sides inside the clamping frame. The clamping frame is provided with a plurality of pneumatic devices connected to the clamping blocks. The plurality of pneumatic devices can drive the plurality of clamping blocks to move horizontally. A receiving table is arranged on the left side of the driving shaft. Connecting seats are arranged on the front and rear sides of the receiving table. Slide rails are horizontally opened in opposite directions at the upper ends of the two connecting seats. The two connecting seats are connected with a sliding rod through the two slide rails. The connecting seat is provided with a second driving device for driving the sliding rod to move. A plurality of baking tray knocking devices are arranged at the lower end of the sliding rod. The plurality of baking tray knocking devices include a hydraulic rod and a knocking plate. The lower end of the hydraulic rod is connected to the knocking plate and the upper end is connected to the sliding rod. The hydraulic rod can drive the knocking plate to move up and down.

[0007] By adopting the above technical solution, when demolding the baked product, the mold is placed in the clamping frame, and several clamping blocks are driven by a pneumatic device to clamp and fix the left and right sides of the mold. Then, the first driving device drives the first connecting frame to rotate, driving the clamping frame to rotate, thereby flipping the mold so that the product in the mold falls off onto the material receiving table. After flipping, the pneumatic device drives the clamping blocks to perform a reciprocating lateral movement to knock on the side of the mold, causing the mold to vibrate and promoting the demolding of the product. When the product in the mold is demolded after the clamping frame is flipped but there is still residue in the mold, the second driving device drives the sliding rod to move to the right, causing the knocking plate device to move above the mold, and the hydraulic rod drives the knocking plate to perform a reciprocating up and down movement to knock on the back of the mold, thereby completing the demolding of the remaining product in the mold, effectively improving the demolding efficiency and quality.

[0008] Preferably, the knocking plate is of a cuboid structure and is provided with a plurality of through slots penetrating up and down.

[0009] By adopting the above technical solution, the cuboid-structured knocking plate can increase its contact area with the mold, improving the knocking effect. At the same time, the setting of the through slots can reduce the air resistance when the knocking plate performs a reciprocating up and down movement, thereby improving the knocking efficiency of the knocking plate.

[0010] Preferably, a conveying mechanism is arranged on the right side of the driving shaft. The conveying mechanism is arranged above the clamping mechanism. The conveying mechanism includes a conveyor belt, a conveying frame, and two second connecting frames. The conveying frame is arranged above the clamping frame. The conveyor belt is arranged on the conveying frame. The two second connecting frames are arranged at the front and rear ends of the conveying frame. The right ends of the two second connecting frames are connected to the conveying frame and the left ends are in transmission connection with the driving shaft. The base is provided with a third driving device for driving the two second connecting frames to rotate, and the conveying frame can be flipped around the driving shaft through the two second connecting frames.

[0011] By adopting the above technical solution, through the setting of the conveying mechanism, the conveyor belt and the conveying frame on the conveying mechanism can be flipped together when the clamping frame is flipped, abutting against the upper opening of the mold, thereby preventing the product in the mold from being thrown out due to inertia during flipping, reducing the loss of the product during the production process. After flipping, the conveyor belt is located below the clamping frame, enabling the product to fall onto the conveyor belt after demolding and be transported outward through the conveyor belt, improving the production and processing efficiency.

[0012] Preferably, a control console is arranged on the side of the connecting seat. The conveyor belt, the first driving device, the second driving device, the third driving device, several pneumatic devices, and several hydraulic rods are all connected to the control console.

[0013] By adopting the above technical solution, through the setting of the control console, the integrated control of the equipment is realized, simplifying the operation process.

[0014] Preferably, anti-slip layers are provided on one side of several of the clamping blocks facing each other, and the anti-slip layers are made of rubber material.

[0015] By adopting the above technical solution, by providing an anti-slip layer made of rubber material, the clamping effect of the clamping block on the mold is improved, the clamping stability is improved, and further the efficiency and stability of the device demoulding are improved.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] First, through the clamping mechanism and the knocking plate device on the sliding rod, stable clamping and automatic knocking plate demoulding of the product after double-sided baking are realized. The pneumatic device in the clamping mechanism can precisely control the lateral movement of the clamping block to ensure effective clamping of products of different sizes and shapes, reduce product breakage during the demoulding process. At the same time, the hydraulic rod of the knocking plate device drives the knocking plate to move up and down, realizing uniform knocking of the product, effectively promoting the separation of the product from the mold, and improving the efficiency and stability of demoulding;

[0018] Second, through the setting of the conveying mechanism, the upper opening of the mold can be closed to prevent the product from being thrown out due to inertia during the flipping of the mold, and at the same time, the product after demoulding can be received and conveyed outward, improving the production and processing efficiency and convenience;

[0019] Third, by setting the first driving device, the second driving device, the third driving device, the pneumatic driving device and the hydraulic device, automatic control can be realized, manual operation can be reduced, and the production efficiency can be improved. Furthermore, through unified control by the console, integrated control of the device is realized, and the operation process is simplified;

[0020] Fourth, the anti-slip layer provided on the clamping block is made of rubber material, effectively improving the clamping stability of the clamping block and ensuring the demoulding efficiency and demoulding quality of the device. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of a stable demoulding device after double-sided baking Figure 1 ;

[0022] Figure 2 It is a schematic structural diagram of a stable demoulding device after double-sided baking Figure 2 .

[0023] Reference numerals: 1, base; 2, drive shaft; 3, clamping frame; 4, first connecting frame; 5, clamping block; 6, receiving table; 7, connecting seat; 8, slide rail; 9, sliding rod; 10, hydraulic rod; 11, knocking plate; 12, conveyor belt; 13, conveying frame; 14, second connecting frame; 15, console. Detailed implementation mode

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work belong to the scope of protection of the present utility model.

[0025] A stable demoulding device after double-sided baking, as Figure 1 - Figure 2As shown in the figure, it includes two bases 1 and a drive shaft 2. The two bases 1 are longitudinally distributed. The two ends of the drive shaft 2 are respectively connected to the upper ends of the two bases 1. A clamping mechanism is arranged on the right side of the drive shaft 2. The clamping mechanism includes a clamping frame 3, two first connecting frames 4 and several clamping blocks 5. The two first connecting frames 4 are arranged at the front and rear ends of the clamping frame 3. The right ends of the two first connecting frames 4 are connected to the clamping frame 3 and the left ends are in transmission connection with the drive shaft 2. The base 1 is provided with a first driving device for driving the two first connecting frames 4 to rotate. The clamping frame 3 can be flipped around the drive shaft 2 through the two first connecting frames 4. Several clamping blocks 5 are arranged on the left and right sides inside the clamping frame 3. The clamping frame 3 is provided with several pneumatic devices connected to the clamping blocks 5. The several pneumatic devices can drive the several clamping blocks 5 to move horizontally. A receiving table 6 is arranged on the left side of the drive shaft 2. When demolding the baked product, place the mold in the clamping frame 3 and drive several clamping blocks 5 through the pneumatic device to clamp and fix the left and right sides of the mold. Then the first driving device drives the first connecting frame 4 to rotate, driving the clamping frame 3 to rotate, and then flipping the mold so that the product in the mold falls off onto the receiving table 6. After flipping, the pneumatic device drives the clamping blocks 5 to move horizontally back and forth to knock on the side of the mold, causing the mold to vibrate to promote product demolding. Connecting seats 7 are arranged on the front and rear sides of the receiving table 6. Slide rails 8 are horizontally opened towards each other at the upper ends of the two connecting seats 7. The two connecting seats 7 are connected with a sliding rod 9 through the two slide rails 8. The connecting seat 7 is provided with a second driving device for driving the sliding rod 9 to move. Several knocking plate devices are arranged at the lower end of the sliding rod 9. The several knocking plate devices include a hydraulic rod 10 and a knocking plate 11. The lower end of the hydraulic rod 10 is connected to the knocking plate 11 and the upper end is connected to the sliding rod 9. The hydraulic rod 10 can drive the knocking plate 11 to move up and down. When demolding the product in the mold after the clamping frame 3 is flipped and there is still product remaining in the mold, the second driving device drives the sliding rod 9 to move to the right, so that the knocking plate device moves above the mold, and the hydraulic rod 10 drives the knocking plate 11 to move up and down reciprocally to knock on the reverse side of the mold, so that the remaining product in the mold is demolded, effectively improving the demolding efficiency and demolding quality.

[0026] The knocking plate 11 is of a cuboid structure, and a number of through slots are opened in the knocking plate 11 that penetrate up and down. The knocking plate 11 of the cuboid structure can increase its contact area with the mold, improve the knocking effect. At the same time, through the setting of the through slots, the air resistance of the knocking plate 11 during the up and down reciprocating motion can be reduced, thereby improving the knocking efficiency of the knocking plate 11. A conveying mechanism is arranged on the right side of the driving shaft 2. The conveying mechanism is arranged above the clamping mechanism. The conveying mechanism includes a conveyor belt 12, a conveying frame 13 and two second connecting frames 14. The conveying frame 13 is arranged above the clamping frame 3. The conveyor belt 12 is arranged on the conveying frame 13. The two second connecting frames 14 are arranged at the front and rear ends of the conveying frame 13. The right ends of the two second connecting frames 14 are connected to the conveying frame 13 and the left ends are in transmission connection with the driving shaft 2. The base 1 is provided with a third driving device for driving the two second connecting frames 14 to rotate. The conveying frame 13 can be flipped around the driving shaft 2 through the two second connecting frames 14. Through the setting of the conveying mechanism, the conveyor belt 12 and the conveying frame 13 on the conveying mechanism can be flipped together when the clamping frame 3 is flipped, and abut against the upper opening of the mold, so as to prevent the product in the mold from being thrown out due to inertia during flipping, reducing the loss of the product during the production process. And the conveyor belt 12 is located below the clamping frame 3 after flipping, so that the product can fall on the conveyor belt 12 after demoulding and be transported outwards through the conveyor belt 12, improving the production and processing efficiency.

[0027] A control console 15 is arranged on the side of the connecting seat 7. The conveyor belt 12, the first driving device, the second driving device, the third driving device, a number of pneumatic devices and a number of hydraulic rods 10 are all connected to the control console 15. Through the setting of the control console 15, the integrated control of the equipment is realized, and the operation process is simplified. Anti-slip layers are arranged on the opposite sides of a number of clamping blocks 5. The anti-slip layers are made of rubber material. By setting the anti-slip layers made of rubber material, the clamping effect of the clamping blocks 5 on the mold is improved, the clamping stability is improved, and further the demoulding efficiency and stability of the equipment are improved.

[0028] When demoulding the product to be baked and processed, the mold is placed into the clamping frame 3 with the opening facing upwards. The pneumatic device is controlled by the control console 15 to drive the clamping blocks 5 to move and clamp the mold. Then, the first driving device and the third driving device are used to drive the clamping frame 3 and the conveying frame 13 to be flipped onto the receiving table 6. Then, the pneumatic device is used to control the clamping blocks 5 to reciprocate to vibrate the mold to demould the product in the mold. Then, the second driving device controls the sliding rod 9 to move above the mold, and the knocking plate 11 is driven by the hydraulic rod 10 to perform up and down reciprocating motion to knock the back of the mold, further enabling the product to complete demoulding. Effectively avoiding the product remaining in the mold. After demoulding, the sliding rod 9 resets, the clamping frame 3 flips to the left and resets, and the conveyor belt 12 starts to transport the product outwards. This equipment improves the demoulding efficiency and the demoulding quality.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0030] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stable demoulding device after double-sided baking, comprising two bases (1) and a driving shaft (2), wherein the two bases (1) are distributed longitudinally, and the two ends of the driving shaft (2) are respectively connected to the upper ends of the two bases (1), characterized in that: A clamping mechanism is arranged on the right side of the driving shaft (2), and the clamping mechanism comprises a clamping frame (3), two first connecting frames (4) and a plurality of clamping blocks (5). The two first connecting frames (4) are arranged at the front and rear ends of the clamping frame (3), the right ends of the two first connecting frames (4) are connected to the clamping frame (3) and the left ends are drivingly connected to the driving shaft (2), the base (1) is provided with a first driving device for driving the two first connecting frames (4) to rotate, the clamping frame (3) can be turned around the driving shaft (2) through the two first connecting frames (4), the plurality of clamping blocks (5) are arranged on the left and right sides of the clamping frame (3), the clamping frame (3) is provided with a plurality of pneumatic devices connected to the clamping blocks (5), and the plurality of pneumatic devices are connected to the clamping blocks (5). The device can drive a plurality of clamping blocks (5) to move laterally. A material receiving platform (6) is arranged on the left side of the driving shaft (2). A connecting seat (7) is arranged on both the front and rear sides of the material receiving platform (6). Slide rails (8) are arranged on the upper ends of the two connecting seats (7) facing each other laterally. The two connecting seats (7) are connected to a slide bar (9) through two slide rails (8). The connecting seat (7) is provided with a second driving device for driving the slide bar (9) to move. A plurality of knocking plate devices are arranged at the lower end of the slide bar (9). The plurality of knocking plate devices include a hydraulic rod (10) and a knocking plate (11). The lower end of the hydraulic rod (10) is connected to the knocking plate (11) and the upper end is connected to the slide bar (9). The hydraulic rod (10) can drive the knocking plate (11) to move up and down.

2. The stable demoulding device after double-sided baking according to claim 1, characterized in that: The knocking plate (11) is a rectangular parallelepiped structure and is provided with a plurality of through slots extending vertically therethrough.

3. The stable demoulding device after double-sided baking according to claim 1, characterized in that: A conveying mechanism is arranged on the right side of the driving shaft (2), and the conveying mechanism is arranged on the upper side of the clamping mechanism. The conveying mechanism comprises a conveying belt (12), a conveying frame (13) and two second connecting frames (14). The conveying frame (13) is arranged on the upper side of the clamping frame (3), the conveying belt (12) is arranged on the conveying frame (13), and the two second connecting frames (14) are arranged at the front and rear ends of the conveying frame (13). The right ends of the two second connecting frames (14) are connected to the conveying frame (13) and the left ends are drivingly connected to the driving shaft (2). The base (1) is provided with a third driving device for driving the two second connecting frames (14) to rotate. The conveying frame (13) can be turned over with the driving shaft (2) as the center through the two second connecting frames (14).

4. The stable demoulding device after double-sided baking according to claim 3, characterized in that: A control console (15) is provided on the side of the connection seat (7), and the conveyor belt (12), the first drive device, the second drive device, the third drive device, a plurality of pneumatic devices and a plurality of hydraulic rods (10) are all connected to the control console (15).

5. The stable demoulding device after double-sided baking according to claim 1, characterized in that: The opposing sides of the plurality of clamping blocks (5) are each provided with an anti-slip layer, wherein the anti-slip layer is made of rubber.