Filling and filtering device for prebiotic fruit drink processing
By designing a prebiotic fruit drink processing filling filter device including high-pressure nozzles and waste collection cages, the problem of easy blockage of the filter mesh is solved, automatic cleaning of the filter mesh and continuous and efficient operation are realized, processing efficiency is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202422161370.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The filter mesh of the existing prebiotic fruit drink filling filter device is easily blocked by the particulate matter in the fruit drink raw liquid, resulting in a decrease in the working efficiency of the filter, which requires frequent cleaning or replacement, which increases labor and labor costs and affects processing efficiency.
A filling and filter device including a box, a liquid storage tank, a filter cylinder, a liquid spray tube and a high-pressure spray head is designed. The filter cylinder is washed with high pressure through the high-pressure spray head to clean up impurities, and the waste collection cage is used to collect impurities to achieve automatic cleaning of the filter.
It effectively prevents the mesh of the filter mesh, realizes continuous and efficient operation of the filter mesh, reduces the time and cost of manual cleaning and replacement, and improves processing efficiency.
Smart Images

Figure CN222956032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prebiotic fruit drink processing, in particular to a filling and filtering device for prebiotic fruit drink processing. Background Technique
[0002] Prebiotic fruit drink is a kind of drink made mainly from soybeans, probiotics, fructooligosaccharides, etc. It contains rich protein, vitamins, dietary fiber and various minerals. Drinking an appropriate amount can supplement the nutrients needed by the body and is beneficial to physical health. During the processing and before filling of prebiotic fruit drink, it is necessary to filter the original fruit drink liquid, aiming to remove useless precipitates such as visible impurities and agglomerates in the finished beverage. Therefore, a sieving device is needed.
[0003] The existing filling and filtering device and sieving structure for prebiotic fruit drink processing are relatively simple, mainly using a filter screen as the sieving main body. However, during continuous use, the mesh holes of the filter screen are easily blocked by the particulate matter in the original fruit drink liquid, thus reducing the working efficiency of the filter screen. Therefore, it is necessary to clean or disassemble and replace the filter screen manually every once in a while, which not only consumes time but also increases labor and labor costs, thereby affecting the processing efficiency. Therefore, there is a need for a filling and filtering device for prebiotic fruit drink processing to solve the problems mentioned above. Content of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, the abstract of the specification and the title of the utility model of this application to avoid obscuring the purpose of this part, the abstract of the specification and the title of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the purpose of the utility model is to provide a filling and filtering device for prebiotic fruit drink processing to solve the problems in the above background technique, that is, the existing filling and filtering device and sieving structure for prebiotic fruit drink processing are relatively simple, the mesh holes of the filter screen are easily blocked by the particulate matter in the original fruit drink liquid, and it is necessary to clean or disassemble and replace the filter screen manually every once in a while, which not only consumes time but also increases labor and labor costs, thereby affecting the processing efficiency.
[0006] To achieve the above object, the present utility model provides the following technical solution: A filling and filtering device for processing prebiotic fruit drinks, which includes a box body. There is a liquid storage pool at the lower end inside the box body. A filter screen cylinder is horizontally arranged above the liquid storage pool. One end of the filter screen cylinder has an end shaft A and the other end has an end shaft B. The end shaft A and the end shaft B are rotatably installed on the side wall of the box body through bearings. A liquid spraying pipe is coaxially and rotatably installed between the end shaft A and the end shaft B, and one end of the liquid spraying pipe penetrates through the outer end of the end shaft A. The outer end of the liquid spraying pipe is communicated with and fixedly installed with an infusion pipe on the outside of the box body. At the same time, the filter screen cylinder is driven by a driving device to rotate radially. A spraying pipe is horizontally arranged near the top end of the filter screen cylinder at the inner top of the box body. There are a number of high-pressure nozzles along the length direction at the bottom of the spraying pipe. The high-pressure nozzles are communicated with the liquid storage pool through a set high-pressure pipe pump. A waste collection net box is detachably installed at the top of the liquid spraying pipe.
[0007] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, a number of liquid guiding holes are arranged along the length direction at the bottom of the liquid spraying pipe, and a positioning frame for fixing the infusion pipe is also provided on the outside of the box body.
[0008] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, a servo motor is also installed on the outside of the box body, and the output end of the servo motor is connected to the end shaft B.
[0009] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, the high-pressure pipe pump includes a diversion pipe with one end communicated with the spraying pipe and the other end communicated with the liquid storage pool, and a liquid pump arranged on the diversion pipe.
[0010] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, the waste collection net box includes a frame fixed to the upper end of the liquid spraying pipe and filter screen sheets located around the frame;
[0011] Wherein, the upper part of the waste collection net box is of an open structure, and the bottom of the frame is of a flat plate structure.
[0012] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, a box door corresponding to the filter screen cylinder is also provided on the front of the box body.
[0013] As a preferred scheme of a filling and filtering device for processing prebiotic fruit drinks according to the present utility model, wherein, a perfusion diversion pipe communicated with the liquid storage pool is also provided at the bottom of the box body, and an electromagnetic valve and a metering pump are respectively arranged on the perfusion diversion pipe.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] (1) By cleverly utilizing the filtered pure fruit drink liquid and sucking the pure liquid in the liquid storage tank into the spray pipe through a high-pressure pipe pump, the high-pressure nozzle is used to conduct high-pressure flushing on the filter screen cylinder below; since the solid particles are basically adhered or embedded on the inner sieve surface of the filter screen cylinder, when a high-pressure force appears in the reverse direction, the impurity particles adhered and embedded on the inner surface of the filter screen will be immediately ejected and fall off, thus preventing the mesh from being blocked. The structure is simple and ingeniously designed, achieving the effect of automatic cleaning.
[0016] (2) During the cleaning process, the particulate impurities and fruit liquid washed down from the top of the filter screen cylinder will vertically fall into the waste collection net box. After being filtered by the filter screen, the solid particles remain in the waste collection net box, while the pure liquid directly seeps out. In this way, the purpose of cleaning the filter screen cylinder is achieved, and at the same time, the particulate impurities are uniformly collected, which is simple and practical.
[0017] (3) The filling and filtering device for prebiotic fruit drink effectively realizes the continuous and efficient operation of the filter screen through the cooperation between different structures, can automatically clean the filter screen inside the device, saving time and effort, and thus improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the front view of the box body of the present utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the liquid spraying pipe and the waste collection net box of the present utility model;
[0021] Figure 4 It is a schematic diagram of the external structure of the filter screen cylinder of the present utility model.
[0022] In the figure: 100, box body; 110, liquid storage tank; 120, box door; 200, filter screen cylinder; 210, end shaft A; 220, end shaft B; 230, servo motor; 300, liquid spraying pipe; 301, liquid guiding hole; 310, infusion pipe; 320, positioning frame; 400, spray pipe; 410, high-pressure nozzle; 500, high-pressure pipe pump; 510, diversion pipe; 520, liquid pump; 600, perfusion diversion pipe; 610, solenoid valve; 620, metering pump; 700, waste collection net box; 710, frame; 720, filter screen. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given in conjunction with the accompanying drawings.
[0024] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be locally enlarged in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0025] To make the objectives, technical solutions, and advantages of the present utility model clearer, the following will further describe in detail the embodiments of the present utility model in conjunction with the accompanying drawings.
[0026] Figures 1 - 4 Shown is the overall structural schematic diagram of a filling and filtering device for processing prebiotic fruit drinks of the present utility model. Please refer to Figures 1 - 4 , a filling and filtering device for processing prebiotic fruit drinks in this embodiment includes a box body 100. There is a liquid storage pool 110 at the lower end inside the box body 100. A filter screen cylinder 200 is horizontally arranged above the liquid storage pool 110. One end of the filter screen cylinder 200 has an end shaft A 210 and the other end has an end shaft B 220. The end shaft A 210 and the end shaft B 220 are rotatably installed on the side wall of the box body 100 through bearings. A liquid spraying pipe 300 is coaxially rotatably installed between the end shaft A 210 and the end shaft B 220, and one end of the liquid spraying pipe 300 penetrates through the outer end of the end shaft A 210. The outer end of the liquid spraying pipe 300 is communicated with and fixedly installed with an infusion pipe 310 outside the box body 100. At the same time, the filter screen cylinder 200 is driven by a driving device to rotate radially. A spray pipe 400 close to the top end of the filter screen cylinder 200 is horizontally arranged at the inner top of the box body 100. There are several high-pressure nozzles 410 along the length direction at the bottom of the spray pipe 400. The high-pressure nozzles 410 are communicated with the liquid storage pool 110 through a high-pressure pipe pump 500 arranged. A waste collection net box 700 is detachably installed at the top of the liquid spraying pipe 300.
[0027] A plurality of liquid guiding holes 301 are arranged along the length direction at the bottom of the liquid spraying pipe 300. There is also a positioning frame 320 for fixing the infusion pipe 310 outside the box body 100. It can be understood that through the limitation of the positioning frame 320, when the filter screen cylinder 200 rotates, it will not drive the liquid spraying pipe 300, the infusion pipe 310, and the waste collection net box 700 to rotate, so that the liquid guiding holes 301 at the bottom of the liquid spraying pipe 300 always face the lower inner part of the filter screen cylinder 200, which is beneficial to the rapid filtration and collection of the original liquid. It should be noted that the infusion pipe 310 is connected to the fruit drink original liquid unit through an external pipe pump, so as to form a continuous supply and filtration of the original liquid. A servo motor 230 is also installed outside the box body 100, and the output end of the servo motor 230 is connected to the end shaft B 220. During the filtration process, the servo motor 230 will drive the filter screen cylinder 200 to rotate uniformly through the end shaft B 220, so that all the sieve surfaces in the circumferential direction of the filter screen cylinder 200 can take turns to filter and remove impurities from the fruit drink original liquid, greatly increasing the sieve area and improving the filtration efficiency.
[0028] The high-pressure pipe pump 500 includes a diversion pipe 510 with one end connected to the spray pipe 400 and the other end connected to the liquid storage tank 110, and a liquid pump 520 arranged on the diversion pipe 510. In this embodiment, the device cleverly utilizes the filtered pure fruit drink liquid, and sucks the pure liquid in the liquid storage tank 110 into the spray pipe 400 through the high-pressure pipe pump 500, and flushes the filter screen cylinder 200 below with high pressure through the high-pressure nozzle 410. Specifically, since the solid particles are basically adhered or embedded on the inner sieve surface of the filter screen cylinder 200, when a high-pressure force appears in the reverse direction, the impurity particles adhered and embedded on the inner surface of the filter screen will be immediately pushed out and fall off, thus preventing the mesh holes from being blocked. The structure is simple and the design is ingenious, achieving the effect of automatic cleaning.
[0029] On the basis of the above embodiment, in order to prevent the fallen particulate impurities from falling into the inner wall of the filter screen cylinder 200 again, here, the waste collection net box 700 includes a frame 700 fixed to the upper end of the liquid spraying pipe 300 and filter screen sheets 720 located around the frame 700. Among them, the upper part of the waste collection net box 700 is an open structure, and the bottom of the frame 700 is a flat structure. During the cleaning process, the particulate impurities and fruit liquid washed down from the top of the filter screen cylinder 200 will vertically fall into the waste collection net box 700. After being filtered by the filter screen sheets 720, the solid particles remain in the waste collection net box 700, while the pure liquid directly seeps out. In this way, the purpose of cleaning the filter screen cylinder 200 is achieved, and at the same time, the particulate impurities are uniformly collected.
[0030] It can be understood that the cleaning of the filter screen cylinder 200 does not need to be carried out in real time, and the filter screen cylinder 200 can be backwashed after filtering for a period of time.
[0031] Furthermore, a box door 120 corresponding to the filter screen cylinder 200 is also arranged on the front of the box body 100. It can be understood that an arc-shaped cylinder door is also equipped on one side of the filter screen cylinder 200. For example, when the waste collection net box 700 needs to be cleaned, the box body 100 and the arc-shaped cylinder door can be opened after the machine is stopped, and then the waste collection net box 700 can be taken out for cleaning or the residue can be cleaned in place, which is convenient for maintaining and inspecting the interior of the device.
[0032] Furthermore, the bottom of the box body 100 also has a perfusion diversion pipe 600 connected to the liquid storage tank 110, and a solenoid valve 610 and a metering pump 620 are respectively arranged on the perfusion diversion pipe 600. Here, when filling production is required, the solenoid valve 610 can be opened, and under the action of the metering pump 620, the pure fruit liquid in the liquid storage tank 110 is pumped to the filling machine platform or work station, and the specific layout method can be set according to the actual situation.
[0033] In summary, for the filling and filtering device for processing prebiotic fruit drinks according to this embodiment, when it is necessary to clean the filter screen cylinder 200, the pure liquid in the liquid storage tank 110 is sucked into the spray pipe 400 through the high-pressure pipe pump 500, and the filter screen cylinder 200 below is subjected to high-pressure flushing through the high-pressure spray head 410; specifically, since the solid particles are basically adhered to or embedded in the inner sieve surface of the filter screen cylinder 200, therefore, when a high-pressure force appears in the reverse direction, the impurity particles adhered to and embedded in the inner surface of the filter screen will be immediately ejected and fall off. Subsequently, the particulate impurities and fruit liquid washed down will vertically fall into the waste collection net box 700. After being filtered by the filter screen 720, the solid particles remain in the waste collection net box 700, while the pure liquid directly seeps out. In this way, the purpose of cleaning the filter screen cylinder 200 is achieved, and at the same time, the particulate impurities are uniformly collected.
[0034] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and its components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be combined with each other in any way. The reason for not exhaustively describing the situations of these combinations in this specification is only to save space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A filling and filtering device for processing prebiotic fruit drinks, characterized in that: The invention comprises a housing (100), wherein the housing (100) has a liquid reservoir (110) at the lower end thereof, a filter cylinder (200) is horizontally placed above the liquid reservoir (110), the filter cylinder (200) has an end shaft A (210) at one end thereof and an end shaft B (220) at the other end thereof, the end shaft A (210) and the end shaft B (220) being rotatably mounted on the side wall of the housing (100) via bearings, a liquid spraying pipe (300) being coaxially rotatably mounted between the end shaft A (210) and the end shaft B (220), and one end of the liquid spraying pipe (300) passing through the outer end of the end shaft A (210), the liquid spraying pipe (300) The outer end of the liquid pipe (300) is connected to a liquid infusion pipe (310) fixedly mounted on the outside of the box body (100), and the filter cylinder (200) is driven by a driving device to rotate radially. A spray pipe (400) is horizontally arranged on the top of the inner side of the box body (100) near the top of the filter cylinder (200). The bottom of the spray pipe (400) is provided with a plurality of high-pressure nozzles (410) along its length direction. The high-pressure nozzles (410) are connected to the liquid storage tank (110) through a high-pressure pipe pump (500). A waste collection net box (700) is detachably mounted on the top of the liquid spray pipe (300).
2. The filling and filtering device for processing prebiotic fruit drinks according to claim 1, characterized in that: The bottom of the liquid spraying tube (300) is provided with a plurality of liquid guiding holes (301) along its length direction, and the outer side of the box body (100) is also provided with a positioning frame (320) for fixing the liquid infusion tube (310).
3. The filling and filtering device for processing prebiotic fruit drinks according to claim 1, characterized in that: A servo motor (230) is also installed outside the box body (100), and the output end of the servo motor (230) is connected to the end shaft B (220).
4. The filling and filtering device for processing prebiotic fruit drinks according to claim 1, characterized in that: The high-pressure pipe pump (500) comprises a flow guide pipe (510) having one end connected to the spray pipe (400) and the other end connected to the liquid storage tank (110), and a liquid pump (520) arranged on the flow guide pipe (510).
5. The filling and filtering device for processing prebiotic fruit drink according to claim 1, characterized in that: The waste collection net box (700) comprises a frame (710) fixed to the upper end of the liquid spraying pipe (300), and filter screens (720) located around the frame (710); The upper portion of the waste collection net box (700) is an open structure, and the bottom portion of the frame (710) is a flat plate structure.
6. The filling and filtering device for processing prebiotic fruit drinks according to claim 1, characterized in that: The front side of the box body (100) is also provided with a box door (120) corresponding to the filter cylinder (200).
7. The filling and filtering device for processing prebiotic fruit drinks according to claim 1, characterized in that: The bottom of the box body (100) is also provided with a perfusion guide pipe (600) connected to the liquid storage tank (110), and the perfusion guide pipe (600) is also provided with a solenoid valve (610) and a metering pump (620).