Material rotating and clamping mechanism for thermal spraying

By designing the material rotation clamping mechanism for thermal spraying, the problem of uneven surface spraying in the prior art is solved, the stable rotation clamping of the material and the flexible height adjustment of the material are achieved, and the thermal spraying effect is improved.

CN222956668UActive Publication Date: 2025-06-10SHANGHAI SHUAIHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421627291.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-10
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing material clamping equipment does not have the function of rotation, which leads to serious uneven spraying problems on the surface of shaft materials during thermal spraying operations.

Method used

A material rotary clamping mechanism for thermal spray coating is designed, including a material clamping table, a rotary clamping mechanism and a height adjustment mechanism. The rotary clamping mechanism controls the worm and worm gear by driving the motor to rotate the drive shaft, thereby realizing rotary clamping of the material.

Benefits of technology

Through the use of the rotary clamping mechanism, the surface of the material can be evenly sprayed in the thermal spraying operation, improving the thermal spraying effect, and flexibly adjusting the processing height through the height adjustment mechanism to meet different usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material rotary clamping mechanism for thermal spraying, which relates to the technical field of thermal spraying and comprises a material clamping table, a rotary clamping mechanism and a height adjusting mechanism. The rotary clamping mechanism comprises a rotary driving assembly, a fixing base, a driving shaft rotationally installed on the fixing base, a first installation disc coaxially and fixedly connected to the outer wall of one end of the driving shaft, and a first three-jaw chuck coaxially and fixedly connected to the side wall of the first installation disc. The rotary driving assembly comprises a supporting plate, a driving motor, a worm fixedly arranged on an output shaft of the driving motor in a sleeving mode and a worm gear fixedly arranged on a driving shaft in a sleeving mode and meshed with the worm. The worm is controlled to rotate through the driving motor, then the worm gear meshed with the worm can control the driving shaft to rotate, clamped shaft materials can be rotated, in this way, the surfaces of the shaft materials can be evenly sprayed during thermal spraying operation, and the thermal spraying effect of the surfaces of the materials is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal spraying, in particular to a material rotary clamping mechanism for thermal spraying. Background Art

[0002] Thermal spraying refers to heating and melting a coating material, atomizing it into extremely fine particles with a high-speed air flow, and spraying it onto the surface of a workpiece at a very high speed to form a coating. Currently, when performing thermal spraying on materials, generally, the material is first clamped by a clamping device and then sprayed.

[0003] However, the existing material clamping devices do not have a rotation function. Therefore, when performing thermal spraying operations on some shaft-like materials, serious uneven spraying will occur on their surfaces. Therefore, we propose a material rotary clamping mechanism for thermal spraying. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a material rotary clamping mechanism for thermal spraying.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A material rotary clamping mechanism for thermal spraying includes a material clamping table, a rotary clamping mechanism, and a height adjustment mechanism. The rotary clamping mechanism includes a rotary drive assembly, a fixed seat fixedly connected to the top outer wall of the material clamping table, a drive shaft rotatably installed on the fixed seat, a first mounting disk coaxially and fixedly connected to one end outer wall of the drive shaft, and a first three-jaw chuck coaxially and fixedly connected to the side wall of the first mounting disk.

[0007] The rotary drive assembly includes a support plate fixedly connected to one side outer wall of the fixed seat, a drive motor fixedly installed on the side wall of the support plate, a worm fixedly sleeved on the output shaft of the drive motor, and a worm gear fixedly sleeved on the drive shaft and meshing with the worm.

[0008] As a preferred technical solution, the rotary clamping mechanism further includes a chute opened on the top of the material clamping table, an adjustment screw rotatably installed in the chute, an adjustment seat threadedly connected to the adjustment screw, a rotary shaft rotatably installed on the adjustment seat, a second mounting disk coaxially and fixedly connected to one end outer wall of the rotary shaft, and a second three-jaw chuck coaxially and fixedly connected to the side wall of the second mounting disk.

[0009] As a preferred technical solution, the outer wall of the adjustment seat is slidably connected to the inner wall of the chute, and a handwheel is fixedly connected to one end outer wall of the adjustment screw.

[0010] As a preferred technical solution, the height adjustment mechanism includes a bearing guide rail, a double-acting cylinder fixedly installed on the outer wall of the top of the bearing guide rail, two sliding blocks sequentially fixed on the two piston rods of the double-acting cylinder, and two linkage inclined rods sequentially hinged on the tops of the two sliding blocks.

[0011] As a preferred technical solution, both of the two sliding blocks are slidably connected to the bearing guide rail.

[0012] As a preferred technical solution, the tops of the two linkage inclined rods are both hinged to the bottom of the material clamping table, and the two linkage inclined rods are arranged in a cross and non-contact manner.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. By rotating the adjusting screw rod, the present utility model controls the adjusting seat threadedly connected thereto to perform linear motion, so that the distance between the first three-jaw chuck and the second three-jaw chuck can be flexibly adjusted, thereby facilitating the stable clamping of shaft-like materials of different specifications and improving the adaptability.

[0015] 2. After the shaft-like material is clamped, the present utility model controls the worm to rotate by driving the motor, and then the worm gear meshing with the worm controls the driving shaft to rotate, so as to rotate the shaft-like material, so that its surface can be evenly sprayed during the thermal spraying operation, improving the thermal spraying effect on the surface of the material.

[0016] 3. The present utility model is provided with a height adjustment mechanism. By the telescopic movement of the two piston rods of the double-acting cylinder, the two sliding blocks are controlled to approach or move away from each other, and then the two linkage inclined rods arranged in a cross and non-contact manner control the material clamping table to perform lifting motion, so that the processing height of the material clamped on the material clamping table can be flexibly adjusted, better meeting different use requirements during the thermal spraying operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic diagram of the whole front view of the present utility model;

[0018] Figure 2 It is a plane structure schematic diagram of the whole front view of the present utility model;

[0019] Figure 3 It is a side view structure schematic diagram of the rotation drive assembly in the present utility model;

[0020] Figure 4 It is a three-dimensional enlarged structure schematic diagram of some parts in the present utility model.

[0021] In the figure: 1. Material clamping table; 2. Fixed seat; 3. Driving shaft; 4. First mounting disc; 5. First three-jaw chuck; 6. Support plate; 7. Driving motor; 8. Worm; 9. Worm gear; 10. Adjusting screw; 11. Adjusting seat; 12. Rotating shaft; 13. Second mounting disc; 14. Second three-jaw chuck; 15. Handwheel; 16. Carrying guide rail; 17. Double-acting cylinder; 18. Sliding block; 19. Linking inclined rod. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] Example 1, referring to Figures 1-4 , a material rotating clamping mechanism for thermal spraying, including a material clamping table 1 and a rotating clamping mechanism. The rotating clamping mechanism includes:

[0024] A fixed seat 2 and a driving shaft 3. The fixed seat 2 is fixedly connected to the top outer wall of the material clamping table 1, and the driving shaft 3 is connected through the inner wall of the fixed seat 2 by a bearing;

[0025] A first mounting disc 4 and a first three-jaw chuck 5. The first mounting disc 4 is coaxially and fixedly connected to the outer wall of one end of the driving shaft 3, and the first three-jaw chuck 5 is coaxially and fixedly connected to the side wall of the first mounting disc 4;

[0026] A rotation driving assembly, which includes a support plate 6 fixedly connected to the outer wall of one side of the fixed seat 2, a driving motor 7 fixedly installed on the side wall of the support plate 6, a worm 8 fixedly sleeved on the output shaft of the driving motor 7, and a worm gear 9 fixedly sleeved on the driving shaft 3 and meshing with the worm 8;

[0027] A chute and an adjusting screw 10. The chute is opened on the top of the material clamping table 1, and the adjusting screw 10 is rotatably installed in the chute. One end outer wall of the adjusting screw 10 is fixedly connected to a handwheel 15;

[0028] An adjusting seat 11 and a rotating shaft 12. The adjusting seat 11 is threadedly connected to the adjusting screw 10. The outer wall of the adjusting seat 11 is slidably connected to the inner wall of the chute. The rotating shaft 12 is connected through the inner wall of the adjusting seat 11 by a bearing;

[0029] A second mounting disc 13 and a second three-jaw chuck 14. The second mounting disc 13 is coaxially and fixedly connected to the outer wall of one end of the rotating shaft 12, and the second three-jaw chuck 14 is coaxially and fixedly connected to the side wall of the second mounting disc 13;

[0030] In the specific implementation of this embodiment: First, one end of the shaft-like material is clamped and fixed by the first three-jaw chuck 5. Subsequently, the adjusting screw 10 is driven to rotate by the handwheel 15. Under the limitation of the chute, the adjusting seat 11 threadedly connected to the adjusting screw 10 will perform a linear motion, so that the distance between the first three-jaw chuck 5 and the second three-jaw chuck 14 can be flexibly adjusted, thereby facilitating the stable clamping of shaft-like materials of different specifications, improving the adaptability. After the position of the adjusting seat 11 is adjusted, the other end of the shaft-like material is clamped by the second three-jaw chuck 14;

[0031] Secondly, after the shaft-like material is clamped, the driving motor 7 is used to control the worm 8 to rotate. Subsequently, the worm gear 9 meshed with the worm 8 will control the driving shaft 3 to rotate, thereby enabling the shaft-like material to rotate. In this way, when performing the thermal spraying operation, its surface can be evenly sprayed, improving the thermal spraying effect on the surface of the material.

[0032] Embodiment 2, referring to Figures 1-2 , this embodiment is optimized on the basis of Embodiment 1. Specifically: A material rotating and clamping mechanism for thermal spraying further includes a height adjusting mechanism, and the height adjusting mechanism includes:

[0033] A bearing guide rail 16 and a double-acting cylinder 17, and the double-acting cylinder 17 is fixedly installed on the top outer wall of the bearing guide rail 16;

[0034] Two sliding blocks 18, and the two sliding blocks 18 are sequentially fixed on the two piston rods of the double-acting cylinder 17, and both of the two sliding blocks 18 are slidably connected to the bearing guide rail 16;

[0035] Two linkage inclined rods 19, and the two linkage inclined rods 19 are sequentially hinged to the tops of the two sliding blocks 18, and the tops of the two linkage inclined rods 19 are both hinged to the bottom of the material clamping table 1, and the two linkage inclined rods 19 are arranged in a cross and non-contact manner;

[0036] In the specific implementation of this embodiment: The telescopic movement of the two piston rods of the double-acting cylinder 17 is used to control the two sliding blocks 18 to approach or move away from each other. Subsequently, the two cross and non-contact linkage inclined rods 19 will control the material clamping table 1 to perform a lifting movement, so that the processing height of the material clamped on the material clamping table 1 can be flexibly adjusted, and different usage requirements during the thermal spraying operation can be better met.

[0037] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes an equivalent substitution or change, and should be covered within the protection scope of the present invention.

Claims

1. A material rotating clamping mechanism for thermal spraying, comprising a material clamping table (1), characterized in that: It also includes a rotary clamping mechanism and a height adjustment mechanism, wherein the rotary clamping mechanism includes a rotary drive assembly, a fixed seat (2) fixedly connected to the top outer wall of the material clamping platform (1), a drive shaft (3) rotatably mounted on the fixed seat (2), a No. 1 mounting plate (4) coaxially fixedly connected to the outer wall of one end of the drive shaft (3), and a No. 1 three-jaw chuck (5) coaxially fixedly connected to the side wall of the No. 1 mounting plate (4); The rotary drive assembly comprises a support plate (6) fixedly connected to an outer wall of one side of a fixed seat (2), a drive motor (7) fixedly mounted on the side wall of the support plate (6), a worm (8) fixedly sleeved on an output shaft of the drive motor (7), and a worm wheel (9) fixedly sleeved on a drive shaft (3) and meshing with the worm (8).

2. A material rotating clamping mechanism for thermal spraying according to claim 1, characterized in that: The rotary clamping mechanism also includes a slide groove opened on the top of the material clamping platform (1), an adjusting screw (10) rotatably installed in the slide groove, an adjusting seat (11) threadedly connected to the adjusting screw (10), a rotating shaft (12) rotatably installed on the adjusting seat (11), a No. 2 mounting plate (13) coaxially fixedly connected to the outer wall of one end of the rotating shaft (12), and a No. 2 three-jaw chuck (14) coaxially fixedly connected to the side wall of the No. 2 mounting plate (13).

3. A material rotating clamping mechanism for thermal spraying according to claim 2, characterized in that: The outer wall of the adjustment seat (11) is slidably connected to the inner wall of the slide groove, and a hand wheel (15) is fixedly connected to the outer wall of one end of the adjustment screw rod (10).

4. A material rotating clamping mechanism for thermal spraying according to claim 1, characterized in that: The height adjustment mechanism comprises a bearing rail (16), a bidirectional cylinder (17) fixedly mounted on the top outer wall of the bearing rail (16), two sliding blocks (18) fixed in sequence on two piston rods of the bidirectional cylinder (17), and two linkage oblique rods (19) hinged in sequence on the tops of the two sliding blocks (18).

5. A rotating clamping mechanism for thermal spraying materials according to claim 4, characterized in that: The two sliding blocks (18) are both slidably connected to the bearing guide rail (16).

6. A material rotating clamping mechanism for thermal spraying according to claim 4, characterized in that: The top ends of the two linked oblique rods (19) are hinged to the bottom of the material clamping platform (1), and the two linked oblique rods (19) are arranged in a cross-shaped non-contact manner.