Impregnation device for chemical filter material production

By designing an impregnation device for the production of chemical filter material including lifting adjustment components, impregnation adjustment components and impregnation drain components, the shortcomings of the existing devices in impregnation treatment and rotation adjustment are solved, and more efficient impregnation effect and better device practicality are achieved.

CN222956737UActive Publication Date: 2025-06-10SHANGHAI RONGSHENGHAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421789453.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-10
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

When used, the existing chemical filter impregnation device is not convenient for comprehensive impregnation treatment of the chemical filter material, and is not conducive to the rotation adjustment of the impregnation process, affecting the impregnation effect and the practicality of the device.

Method used

An impregnation device for the production of chemical filter materials is designed, including a filter material impregnation mechanism, a lifting adjustment component, an impregnation conversion component and an impregnation drainage component. Through the arrangement of these components, the chemical filter materials can be fully impregnated and rotated.

Benefits of technology

This device can better impregnate the chemical filter material, improve the impregnation effect, improve the quality of chemical filter material production, ensure the performance of subsequent use, and facilitate the adjustment and use of the device, and improve practicality.

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Abstract

The utility model discloses a dipping device for chemical filter material production, and relates to the technical field of chemical filter material dipping. Comprising a filter material dipping mechanism, the filter material dipping mechanism comprises a base, a dipping control panel is installed on the surface of the base, a supporting frame is fixedly connected to the top of the base, a dipping box is fixedly installed on the top of the supporting frame, and a lifting adjusting assembly is installed on the surface of the dipping box; a dipping modulation assembly is mounted on the surface of the lifting adjustment assembly, and a dipping drainage assembly is mounted at the bottom of the dipping box; the chemical filter material dipping device can perform comprehensive dipping treatment on a chemical filter material, is beneficial to rotary dipping of the chemical filter material, improves the dipping effect of the chemical filter material, improves the production quality of the chemical filter material, guarantees the subsequent use performance of the chemical filter material, and can be conveniently adjusted and used; the chemical filter material can be steeped and adjusted, convenience is provided for workers, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical filter material impregnation, in particular to an impregnation device for chemical filter material production. Background Technique

[0002] Chemical filtration materials can efficiently remove various irritating, odorous, and corrosive toxic and harmful gaseous pollutants such as formaldehyde, nitrogen dioxide, hydrogen sulfide, ammonia, chlorine, and TVOCs, and can be widely used in the treatment of malodorous smells, patient smells, cigarette smells, pet gases, decoration pollution gases, etc. During the use of fluorimex filter materials, impregnation treatment is an important process. Usually, when manufacturing fluorimex filter materials, impregnation treatment is required, that is, polymer materials are immersed in specific chemical solutions to improve their properties. The impregnation treatment can improve the corrosion resistance, wear resistance, heat resistance, and antioxidant properties of fluorimex filter materials.

[0003] Currently, the Chinese patent with the publication number CN201820867726.9 discloses a post-treatment impregnation device for chemical raw materials of filter textiles. This device can effectively ensure deep penetration during the impregnation process of filter materials, the uniformity and saturation of chemical raw material impregnation, and ensure that there is no deviation in the warp and weft directions during the operation of glass fiber cloth and composite needle punched felt after impregnation, achieving the overall effect of post-treatment of filter material impregnation.

[0004] When existing chemical filter materials are produced, corresponding impregnation treatment needs to be carried out on the chemical filter materials. The above-mentioned comparative document can effectively ensure deep penetration during the impregnation process of filter materials. However, when the above device is used, it is inconvenient to carry out comprehensive impregnation treatment on chemical filter materials, is not conducive to rotating and adjusting the impregnated chemical filter materials, affects the impregnation effect of chemical filter materials, and the above device is inconvenient to adjust and use, is not conducive to carrying out impregnation operations on chemical filter materials according to usage requirements, and affects the practicability of the device. Therefore, we need to provide an impregnation device for chemical filter material production. Content of the Utility Model

[0005] The utility model provides an impregnation device for chemical filter material production, which has the advantage of being able to better carry out impregnation operations on chemical filter materials, thereby solving the problems raised in the above background technique.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: An impregnation device for chemical filter material production, comprising: a filter material impregnation mechanism, the filter material impregnation mechanism includes a base, an impregnation control panel is installed on the surface of the base, a support frame is fixedly connected to the top of the base, an impregnation tank is fixedly installed on the top of the support frame, a lifting adjustment component is installed on the surface of the impregnation tank, an impregnation rotation adjustment component is installed on the surface of the lifting adjustment component, and an impregnation liquid discharge component is installed at the bottom of the impregnation tank.

[0007] As an impregnation device for the production of chemical filter media of the present utility model, the lifting and adjusting assembly includes a connecting seat, an electric control lifting rod, a lifting controller, a top cover and a connecting plate. The connecting seat is fixedly connected to the surface of the impregnation tank, and the number of connecting seats is four. The electric control lifting rod is fixedly installed in the connecting seat. The lifting controller is installed on the connecting seat and is electrically connected to the electric control lifting rod. The top cover is arranged on the top of the impregnation tank. The connecting plate is fixedly connected to the surface of the top cover and is fixedly connected to the output end of the electric control lifting rod.

[0008] As an impregnation device for the production of chemical filter media of the present utility model, the impregnation rotation and adjustment assembly includes a rotation motor, a rotation controller, a connecting rotating rod, a connecting frame, a circular plate and an impregnation storage member. The rotation motor is fixedly installed in the top cover. The rotation controller is installed on the rotation motor. The connecting rotating rod is rotatably installed on the top cover, and one end of the connecting rotating rod is fixedly connected to the output end of the rotation motor. The connecting frame is fixedly connected to the other end of the connecting rotating rod. The circular plate is fixedly installed at the bottom of the connecting frame. The impregnation storage member is installed on the circular plate.

[0009] As an impregnation device for the production of chemical filter media of the present utility model, the impregnation liquid discharge assembly includes a liquid discharge pump, a liquid discharge controller, a liquid discharge pipe and a liquid guiding pipe. The liquid discharge pump is fixedly installed on the support frame. The liquid discharge controller is installed on the liquid discharge pump. The liquid discharge pipe is communicated with one end of the liquid discharge pump, and the top end of the liquid discharge pipe is communicated with the bottom of the impregnation tank. The liquid guiding pipe is communicated with the other end of the liquid discharge pump.

[0010] As an impregnation device for the production of chemical filter media of the present utility model, the impregnation storage member includes a liquid permeable cylinder, a storage hole box, a limiting hole, a pressure plate and a limiting column. The liquid permeable cylinder is fixedly installed on the circular plate. The storage hole box is arranged inside the liquid permeable cylinder. The limiting hole is opened at the top of the liquid permeable cylinder, and the number of limiting holes is multiple. The pressure plate is slidably installed on the surface of the connecting frame and is used in cooperation with the liquid permeable cylinder. The limiting column is fixedly connected to the bottom of the pressure plate and is used in cooperation with the limiting hole.

[0011] As an impregnation device for the production of chemical filter media of the present utility model, moving wheels are installed at the four corners of the bottom of the base, and locking wheel keys are installed on the surfaces of the four moving wheels.

[0012] The present utility model provides an impregnation device for the production of chemical filter media. It has the following beneficial effects:

[0013] The impregnation device for producing chemical filter materials can comprehensively impregnate chemical filter materials through the settings of a filter material impregnation mechanism, a base, an impregnation control panel, a support frame, an impregnation tank, a lifting adjustment component, an impregnation rotation adjustment component, and an impregnation liquid drainage component. It is beneficial for rotating impregnation of chemical filter materials, improving the impregnation effect of chemical filter materials, enhancing the quality of chemical filter material production, ensuring the performance of chemical filter materials in subsequent use, and at the same time, it can also facilitate the adjustment and use of the device, being conducive to the impregnation adjustment of chemical filter materials, providing convenience for staff, and enhancing the practicality of the device. Brief Description of the Drawings

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 It is a side view of the three-dimensional structure of the present utility model;

[0016] Figure 3 It is a first partial three-dimensional structure diagram of the present utility model;

[0017] Figure 4 It is a second partial three-dimensional structure diagram of the present utility model;

[0018] Figure 5 It is a third partial three-dimensional structure diagram of the present utility model;

[0019] Figure 6 It is a fourth partial three-dimensional structure diagram of the present utility model.

[0020] In the figure: 1. Filter material impregnation mechanism; 11. Base; 12. Impregnation control panel; 13. Support frame; 14. Impregnation tank; 15. Lifting adjustment component; 16. Impregnation rotation adjustment component; 17. Impregnation liquid drainage component; 18. Movable wheel; 19. Wheel locking key; 151. Connection seat; 152. Electric control lifting rod; 153. Lifting controller; 154. Top cover; 155. Connection plate; 161. Rotation motor; 162. Rotation controller; 163. Connection rotating rod; 164. Connection frame; 165. Circular plate; 166. Impregnation storage component; 1661. Liquid permeable cylinder; 1662. Storage hole box; 1663. Limit hole; 1664. Pressure plate; 1665. Limit column; 171. Drainage pump; 172. Drainage controller; 173. Drainage pipe; 174. Liquid guiding pipe. Detailed Description of the Preferred Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1 - 6 Figures 1 - 6 , the present utility model provides a technical solution: an impregnation device for chemical filter media production, including a filter media impregnation mechanism 1. The filter media impregnation mechanism 1 includes a base 11, on the surface of the base 11 is installed an impregnation control panel 12, at the top of the base 11 is fixedly connected a support frame 13, at the top of the support frame 13 is fixedly installed an impregnation tank 14, on the surface of the impregnation tank 14 is installed a lifting adjustment component 15, on the surface of the lifting adjustment component 15 is installed an impregnation rotation adjustment component 16, at the bottom of the impregnation tank 14 is installed an impregnation liquid drainage component 17. Through the settings of the filter media impregnation mechanism 1, the base 11, the impregnation control panel 12, the support frame 13, the impregnation tank 14, the lifting adjustment component 15, the impregnation rotation adjustment component 16 and the impregnation liquid drainage component 17, a comprehensive impregnation treatment can be carried out on the chemical filter media, which is beneficial to the rotational impregnation of the chemical filter media, improving the impregnation effect of the chemical filter media, enhancing the quality of chemical filter media production, ensuring the performance of the chemical filter media in subsequent use, and at the same time, it can also facilitate the adjustment and use of the device, being beneficial to the impregnation adjustment of the chemical filter media, providing convenience for the staff and enhancing the practicality of the device.

[0023] Please refer to Figure 3 Figure 3 , the lifting adjustment component 15 includes a connection seat 151, an electric control lifting rod 152, a lifting controller 153, a top cover 154 and a connecting plate 155. The connection seat 151 is fixedly connected to the surface of the impregnation tank 14, and the number of the connection seats 151 is four. The electric control lifting rod 152 is fixedly installed in the connection seat 151. The lifting controller 153 is installed on the connection seat 151, and the lifting controller 153 is electrically connected to the electric control lifting rod 152. The top cover 154 is arranged on the top of the impregnation tank 14. The connecting plate 155 is fixedly connected to the surface of the top cover 154, and the connecting plate 155 is fixedly connected to the output end of the electric control lifting rod 152. Through the settings of the connection seat 151, the electric control lifting rod 152, the lifting controller 153, the top cover 154 and the connecting plate 155, the impregnation tank 14 can be hermetically adjusted, and the height for using the impregnation rotation adjustment component 16 can be adjusted, facilitating the impregnation access of the chemical filter media and enhancing the convenience of device use.

[0024] Please refer to Figure 5, the impregnation transfer component 16 includes a rotation motor 161, a rotation controller 162, a connecting rotating rod 163, a connecting frame 164, a circular plate 165, and an impregnation storage member 166. The rotation motor 161 is fixedly installed in the top cover 154, the rotation controller 162 is installed on the rotation motor 161, the connecting rotating rod 163 is rotatably installed on the top cover 154, and one end of the connecting rotating rod 163 is fixedly connected to the output end of the rotation motor 161. The connecting frame 164 is fixedly connected to the other end of the connecting rotating rod 163, the circular plate 165 is fixedly installed at the bottom end of the connecting frame 164, and the impregnation storage member 166 is installed on the circular plate 165. Through the settings of the rotation motor 161, the rotation controller 162, the connecting rotating rod 163, the connecting frame 164, the circular plate 165, and the impregnation storage member 166, chemical filter media can be stored and impregnated, which is beneficial to the transfer and impregnation of chemical filter media, improving the effect of chemical filter media impregnation treatment and the quality of chemical filter media impregnation.

[0025] Please refer to Figure 4 , the impregnation drainage component 17 includes a drainage pump 171, a drainage controller 172, a drainage pipe 173, and a liquid guide pipe 174. The drainage pump 171 is fixedly installed on the support frame 13, the drainage controller 172 is installed on the drainage pump 171, one end of the drainage pipe 173 is communicated with the drainage pump 171, and the top end of the drainage pipe 173 is communicated with the bottom of the impregnation tank 14. The other end of the liquid guide pipe 174 is communicated with the drainage pump 171. Through the settings of the drainage pump 171, the drainage controller 172, the drainage pipe 173, and the liquid guide pipe 174, the impregnation liquid in the impregnation tank 14 can be drained, facilitating the replacement of the impregnation liquid and improving the use effect of the device.

[0026] Please refer to Figure 6 , the impregnation storage member 166 includes a liquid-permeable cylinder 1661, a storage hole box 1662, a limit hole 1663, a pressure plate 1664, and a limit post 1665. The liquid-permeable cylinder 1661 is fixedly installed on the circular plate 165, the storage hole box 1662 is arranged inside the liquid-permeable cylinder 1661, the limit hole 1663 is opened at the top of the liquid-permeable cylinder 1661, and the number of the limit holes 1663 is multiple. The pressure plate 1664 is slidably installed on the surface of the connecting frame 164 and is used in pair with the liquid-permeable cylinder 1661. The limit post 1665 is fixedly connected to the bottom of the pressure plate 1664 and is used in pair with the limit hole 1663. Through the settings of the liquid-permeable cylinder 1661, the storage hole box 1662, the limit hole 1663, the pressure plate 1664, and the limit post 1665, chemical filter media can be impregnated and stored, which is beneficial to the impregnation access of chemical filter media and improves the convenience of chemical filter media access.

[0027] Please refer to Figure 2, casters 18 are installed at the four corners of the bottom of the base 11, and lock wheel keys 19 are installed on the surfaces of the four casters 18. Through the settings of the casters 18 and the lock wheel keys 19, the base 11 can be moved and adjusted, which is convenient for the staff to move and adjust the device and improves the practicability of the device.

[0028] During use, first, before processing, the staff opens the lock wheel key 19, then moves the device to the processing site through the casters 18, and then closes the lock wheel key 19 to lock the casters 18. Then, the device is powered on. Subsequently, the lifting adjustment component 15 is started to work through the impregnation control panel 12. At this time, the corresponding electric control lifting rod 152 is controlled by the lifting controller 153 to extend, driving the top cover 154 and the connecting plate 155 to move upward. Then, the staff pours the specific solution impregnated with chemical filter media into the impregnation tank 14. Then, the pressure plate 1664 slides upward on the surface of the connecting frame 164, and the storage hole box 1662 is taken out from the liquid permeable cylinder 1661. Then, the impregnated chemical filter media is added to the storage hole box 1662, and then the storage hole box 1662 is placed in the liquid permeable cylinder 1661. Subsequently, the pressure plate 1664 slides downward to cover the top of the liquid permeable cylinder 1661, and then the limit post 1665 is inserted into the corresponding limit hole 1663.

[0029] Then, the lifting controller 153 is started through the impregnation control panel 12 to control the corresponding electric control lifting rod 152 to contract, driving the top cover 154 to cover the top of the impregnation tank 14. Then, the impregnation rotation adjustment component 16 is started to work through the impregnation control panel 12. Subsequently, the rotation controller 162 controls the rotation motor 161 to rotate, and the rotation motor 161 drives the rotation controller 162, the connecting rotating rod 163, the connecting frame 164, the circular plate 165 and the impregnation storage component 166 to rotate correspondingly. Subsequently, the solution impregnates the chemical filter media inside the storage hole box 1662 to impregnate the chemical filter media.

[0030] When the impregnation of the chemical filter media is completed, the electric control lifting rod 152 is controlled by the lifting controller 153 to extend, driving the top cover 154 to move upward. Then, the storage hole box 1662 is taken out, and the impregnated chemical filter media is poured out. Then, the staff moves the solution collection bucket to one end of the liquid guide pipe 174. Subsequently, the impregnation liquid discharge component 17 is started to work through the impregnation control panel 12. At this time, the liquid discharge pump 171 is controlled by the liquid discharge controller 172 to work, and then the solution in the impregnation tank 14 is pumped out through the liquid discharge pipe 173 and discharged into the solution collection bucket through the liquid guide pipe 174.

[0031] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes should be covered within the protection scope of the present utility model.

Claims

1. An impregnation device for chemical filter material production, characterized in that: include: A filter material impregnation mechanism (1), the filter material impregnation mechanism (1) comprising a base (11), an impregnation control panel (12) being mounted on the surface of the base (11), a support frame (13) being fixedly connected to the top of the base (11), an impregnation box (14) being fixedly mounted on the top of the support frame (13), a lifting and adjusting component (15) being mounted on the surface of the impregnation box (14), an impregnation transfer component (16) being mounted on the surface of the lifting and adjusting component (15), and an impregnation liquid discharge component (17) being mounted on the bottom of the impregnation box (14).

2. The impregnation device for producing chemical filter material according to claim 1, characterized in that: The lifting and adjusting assembly (15) comprises a connecting seat (151), an electric lifting rod (152), a lifting controller (153), a top cover (154) and a connecting plate (155); the connecting seat (151) is fixedly connected to the surface of the impregnation box (14), and the number of the connecting seats (151) is four; the electric lifting rod (152) is fixedly installed in the connecting seat (151); the lifting controller (153) is installed on the connecting seat (151), and the lifting controller (153) is electrically connected to the electric lifting rod (152); the top cover (154) is arranged on the top of the impregnation box (14); the connecting plate (155) is fixedly connected to the surface of the top cover (154), and the connecting plate (155) is fixedly connected to the output end of the electric lifting rod (152).

3. The impregnation device for producing chemical filter material according to claim 1, characterized in that: The impregnation adjustment component (16) comprises a rotating motor (161), a rotating controller (162), a connecting rotating rod (163), a connecting frame (164), a circular plate (165) and an impregnation storage component (166); the rotating motor (161) is fixedly installed in the top cover (154); the rotating controller (162) is installed on the rotating motor (161); the connecting rotating rod (163) is rotatably installed on the top cover (154); one end of the connecting rotating rod (163) is fixedly connected to the output end of the rotating motor (161); the connecting frame (164) is fixedly connected to the other end of the connecting rotating rod (163); the circular plate (165) is fixedly installed at the bottom end of the connecting frame (164); and the impregnation storage component (166) is installed on the circular plate (165).

4. The impregnation device for producing chemical filter material according to claim 1, characterized in that: The immersion and drainage assembly (17) comprises a drainage pump (171), a drainage controller (172), a drainage pipe (173) and a liquid guiding pipe (174); the drainage pump (171) is fixedly mounted on the support frame (13); the drainage controller (172) is mounted on the drainage pump (171); the drainage pipe (173) is connected to one end of the drainage pump (171); the top end of the drainage pipe (173) is connected to the bottom of the immersion tank (14); and the liquid guiding pipe (174) is connected to the other end of the drainage pump (171).

5. The impregnation device for producing chemical filter material according to claim 3, characterized in that: The impregnation storage component (166) comprises a liquid permeable cylinder (1661), a storage hole box (1662), a limiting hole (1663), a pressure plate (1664) and a limiting column (1665); the liquid permeable cylinder (1661) is fixedly mounted on the circular plate (165); the storage hole box (1662) is arranged on the inner side of the liquid permeable cylinder (1661); the limiting hole (1663) is opened at the top of the liquid permeable cylinder (1661), and the number of the limiting holes (1663) is multiple; the pressure plate (1664) is slidably mounted on the surface of the connecting frame (164), and the pressure plate (1664) and the liquid permeable cylinder (1661) are used in pairs; the limiting column (1665) is fixedly connected to the bottom of the pressure plate (1664), and the limiting column (1665) and the limiting hole (1663) are used in pairs.

6. The impregnation device for producing chemical filter material according to claim 1, characterized in that: The four corners of the bottom of the base (11) are each equipped with a moving wheel (18), and the surfaces of the four moving wheels (18) are each equipped with a wheel locking key (19).

Citation Information

Patent Citations

  • Filter textile material chemical raw material aftertreatment impregnating apparatus

    CN208328378U