Double-component proportioning, metering and gluing equipment

By designing a two-component ratio metering and coating equipment, and using a check valve and agitation blade to achieve automatic stirring and mixing, the problems of incorrect proportions and high operating strength caused by manual mixing in the prior art are solved, and the mixing efficiency and uniformity are improved.

CN222956784UActive Publication Date: 2025-06-10SHENZHEN JUXINDE TECH CO LTD
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Patent Information

Application Number
CN202421464463.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-10
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Before applying glue, existing glue machines need to manually mix two-component glue, which can easily lead to incorrect proportions due to errors, affect viscosity, and require pre-mixture to increase the labor intensity of the operator.

Method used

A two-component ratio metering and coating equipment is designed, and the mixing efficiency is automatically stirred and mixed by the check valves of Group A and Group B material silos, which avoids the pre-mixing step and improves the mixing efficiency.

Benefits of technology

The glue mixing without pre-mix is ​​achieved, reducing operating time and space, and improving the mixing uniformity and production efficiency of the glue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gluing proportioning, in particular to double-component proportioning metering gluing equipment which comprises an operation table, an A-group glue conveying pump and a B-group glue conveying pump are fixedly connected to the left side of the top of the operation table, and an A-group material storage tank is fixedly connected to the input end of the A-group glue conveying pump; the input end of the group B glue conveying pump is fixedly connected with a group B material storage tank, and the output end of the group A glue conveying pump is fixedly connected with a group A material conveying pipe; through design cooperation, the device can convey the A group material storage tank and the B group material storage tank stored in the hollow shell into the A group material bin and the B group material bin in the hollow shell, the A group material and the B group material are conveyed into the mixing bin through a one-way valve leading to the mixing bin to be mixed, and glue is formed and conveyed into a gluing machine through a plunger pump. The situation that the glue needs to be pre-stirred before being mixed is avoided, and the efficiency of mixing the glue from the raw materials into the glue is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue coating ratio, in particular to a two-component ratio metering glue coating device. Background Art

[0002] A glue coating machine is an automatic or semi-automatic mechanical device used to evenly coat adhesives on the surfaces of various materials.

[0003] Glue coating machines are widely used in wood, furniture, building materials, packaging, printing, automobiles and other manufacturing industries to improve production efficiency and the consistency of glue coating. At the same time, glue coating machines can use different technologies for glue coating, such as roller glue coating, spray gun glue coating, brush glue coating, etc. The appropriate glue coating method is selected according to the amount of glue coating and the type of material. These machines usually consist of a control system, a conveying system, a glue coating system, a drying system, etc. to ensure precise and efficient operation.

[0004] However, before the glue coating machine performs glue coating, the glue needs to be mixed. Since the glue requires two-component ratio and mixing into glue, the ratio of the two different materials is controlled manually. Not only is it easy to cause incorrect ratio due to mistakes, affecting the normal viscosity of the glue, but also the glue itself is viscous. Before formal stirring and mixing, manual pre-stirring of the two materials is required to make the two materials fully mixed. After full mixing, the formal stirring and mixing equipment rotates the materials at high speed to form viscosity. And manual pre-stirring and mixing increases the labor intensity of the operator. In view of this, a two-component ratio metering glue coating device is provided to overcome the above defects. Content of the Utility Model

[0005] The purpose of the utility model is to solve the defects existing in the prior art and propose a two-component ratio metering glue coating device.

[0006] To achieve the above object, the utility model adopts the following technical solution: A two-component proportioning and metering glue coating device, including an operation table, on the top left side of the operation table, there are fixedly connected an A-group glue delivery pump and a B-group glue delivery pump. The input end of the A-group glue delivery pump is fixedly connected with an A-group material storage tank, and the input end of the B-group glue delivery pump is fixedly connected with a B-group material storage tank. The output end of the A-group glue delivery pump is fixedly connected with an A-group material delivery pipe, and the output end of the B-group glue delivery pump is fixedly connected with a B-group material delivery pipe. The other ends of the A-group material delivery pipe and the B-group material delivery pipe are fixedly connected with a hollow shell. Inside the hollow shell, there is fixedly connected a first partition on the front side, and a second partition is fixedly connected on the rear side. From the front top end inside the hollow shell to the front end face of the first partition, there is an A-group material bin, and from the rear top end inside the hollow shell to the rear end face of the second partition, there is a B-group material bin. In the lower left corner of the first partition and the second partition, there is fixedly connected a one-way valve. In the middle of the bottom of the hollow shell, there is fixedly connected a motor, and the output end of the motor is fixedly connected with a frame-type stirring blade. From the rear end face of the first partition to the front end face of the second partition, there is a mixing bin. In the middle above the inside of the hollow shell, there is fixedly connected a plunger pump, and the output end of the plunger pump is fixedly connected with a glue delivery pipe. On the top right side of the operation table, there is fixedly connected a frame, and inside the frame, there is fixedly connected a glue coater above.

[0007] As a further description of the above technical solution: Both the front and rear sides of the lower left corner inside the hollow shell are fixedly connected to the left side of the one-way valve. The outer bottom of the frame-type stirring blade contacts the middle lower part inside the hollow shell. The middle above the inside of the hollow shell is fixedly connected to the outer side below the glue delivery pipe. It can transport the materials stored in the A-group material storage tank and the B-group material storage tank to the A-group material bin and the B-group material bin inside the hollow shell for stirring, avoiding the situation that the glue needs to be pre-stirred before mixing, reducing the time and floor area required for pre-stirring the glue, and improving the efficiency of mixing the raw materials into glue.

[0008] As a further description of the above technical solution: Both the A-group glue delivery pump and the B-group glue delivery pump are metering pumps that can quantitatively transport, and both the A-group glue delivery pump and the B-group glue delivery pump are controlled by a PLC control console. According to the different material ratios in the A-group material storage tank and the B-group material storage tank, the flow rates of the A-group glue delivery pump and the B-group glue delivery pump can be controlled by the PLC control console.

[0009] As a further description of the above technical solution: The one-way valve in the lower left corner of the first partition flows from front to back, and the one-way valve in the lower left corner of the second partition flows from back to front. It can allow the A-group material entering the A-group material bin and the B-group material entering the B-group material bin to enter the mixing bin through the one-way valve. The one-way valve can prevent the A-group material and the B-group material from entering the mixing bin simultaneously and causing overflow.

[0010] As a further description of the above technical solution: a horizontal baffle is provided at the bottom of the plunger pump, and the area of the horizontal baffle is the same as the horizontal area of the mixing bin. The edge of the horizontal baffle is fixed above the rear end face of the first partition and above the front end face of the second partition. The horizontal baffle not only serves as the bottom fixation of the plunger pump, but also longitudinally blocks the glue in the mixing bin to prevent the glue from contacting the surface of the plunger pump.

[0011] As a further description of the above technical solution: a fixed shaft is provided at the top of the frame-type stirring blade. The top of the frame-type stirring blade is connected to the inner ring of the fixed shaft, and the outer ring of the fixed shaft is fixed at the middle position of the bottom of the horizontal baffle provided at the bottom of the plunger pump. The edge of the horizontal baffle is fixed at the rear end face of the first partition and the front end face of the second partition, which can limit the glue in the mixing bin while allowing the top of the frame-type stirring blade to be limited, improving the overall stability of the frame-type stirring blade.

[0012] As a further description of the above technical solution: the glue delivery pipe is a bendable transparent hose, and the total length of the glue delivery pipe is twice the length from the top of the hollow shell to the top of the glue applicator. The length is twice the length from the top of the hollow shell to the top of the glue applicator, which can prevent the glue delivery pipe from detaching from the glue applicator due to insufficient length when the glue applicator slides up and down.

[0013] The utility model has the following beneficial effects:

[0014] The two-component ratio metering glue application equipment designed by the utility model, through design cooperation, enables the device to transport the materials stored in the A-group material storage tank and the B-group material storage tank to the A-group material bin and the B-group material bin inside the hollow shell. The one-way valves leading to the mixing bin transport the A-group material and the B-group material to the mixing bin for mixing to form glue, which is then transported to the glue applicator by the plunger pump, avoiding the need for pre-stirring the glue before mixing, reducing the time and floor area required for pre-stirring the glue, improving the efficiency of mixing the glue from raw materials, and a frame-type stirring blade is provided in the mixing bin where the glue is mixed. The frame-type stirring blade can stir in all directions in the mixing bin, avoiding the situation where only the AB two groups of materials at the bottom of the mixing bin are stirred and mixed when using an ordinary stirring blade, and improving the mixing uniformity of the AB two groups of materials to a certain extent. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall horizontal flipping structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the sectional view of the surface of the hollow shell of the utility model;

[0018] Figure 4 This is a schematic diagram of the overall structure of the frame-type stirring blade of the present utility model.

[0019] Legend:

[0020] 1. Operating platform; 2. Group A glue delivery pump; 3. Group B glue delivery pump; 4. Group A material storage tank; 5. Group B material storage tank; 6. Group A material delivery pipe; 7. Group B material delivery pipe; 8. Hollow shell; 9. Frame; 10. Glue applicator; 11. Glue delivery pipe; 12. First partition; 13. Second partition; 14. Group A material bin; 15. Group B material bin; 16. Check valve; 17. Mixing bin; 18. Plunger pump; 19. Motor; 20. Frame-type stirring blade. Specific implementation manner

[0021] Referring to Figures 1-4 , a two-component proportioning and metering glue application device provided by the present utility model includes an operating platform 1. The left side of the top of the operating platform 1 is fixedly connected with a Group A glue delivery pump 2 and a Group B glue delivery pump 3 by bolts. The input end of the Group A glue delivery pump 2 is fixedly connected with a Group A material storage tank 4 by bolts. The input end of the Group B glue delivery pump 3 is fixedly connected with a Group B material storage tank 5 by bolts. The output end of the Group A glue delivery pump 2 is fixedly connected with a Group A material delivery pipe 6 by bolts. The output end of the Group B glue delivery pump 3 is fixedly connected with a Group B material delivery pipe 7 by bolts. The other ends of the Group A material delivery pipe 6 and the Group B material delivery pipe 7 are fixedly connected with a hollow shell 8 by bolts. The front side inside the hollow shell 8 is welded with a first partition 12. The rear side inside the hollow shell 8 is welded with a second partition 13. A Group A material bin 14 is opened from the top end of the front side inside the hollow shell 8 to the front end face of the first partition 12. A Group B material bin 15 is opened from the top end of the rear side of the hollow shell 8 to the rear end face of the second partition 13. A check valve 16 is fixedly connected to the lower left corner inside the first partition 12 and the second partition 13 by bolts. A motor 19 is fixedly connected to the middle of the bottom of the hollow shell 8 by bolts. The output shaft at the output end of the motor 19 is welded to the middle bottom of the frame-type stirring blade 20 at the top. A mixing bin 17 is opened from the rear end face of the first partition 12 to the front end face of the second partition 13. A plunger pump 18 is fixedly connected to the middle of the upper part inside the hollow shell 8 by bolts. A glue delivery pipe 11 is arranged at the output end of the plunger pump 18. A frame 9 is welded to the right side of the top of the operating platform 1. A glue applicator 10 is fixedly connected to the upper part inside the frame 9 by bolts. Both the front and rear sides of the lower left corner inside the hollow shell 8 are fixedly connected to the left side of the check valve 16. The outer side of the bottom of the frame-type stirring blade 20 is in contact with the middle lower part inside the hollow shell 8. The middle of the upper part inside the hollow shell 8 is fixedly connected to the outer side of the lower part of the glue delivery pipe 11. The materials stored in the Group A material storage tank 4 and the Group B material storage tank 5 can be transported to the Group A material bin 14 and the Group B material bin 15 inside the hollow shell 8 for stirring, avoiding the need for pre-stirring of the glue before mixing, reducing the time and floor area required for pre-stirring of the glue, and improving the efficiency of mixing the raw materials into glue.

[0022] As a further implementation of the above technical solution: The glue delivery pumps of Group A 2 and the glue delivery pumps of Group B 3 are both metering pumps capable of quantitative delivery, and the glue delivery pumps of Group A 2 and the glue delivery pumps of Group B 3 are both controlled by a PLC console. According to the different material ratios in the material storage tanks of Group A 4 and the material storage tanks of Group B 5, the flow rates of the glue delivery pumps of Group A 2 and the glue delivery pumps of Group B 3 can be controlled by the PLC console.

[0023] As a further implementation of the above technical solution: The one-way valve 16 at the lower left corner of the first partition 12 allows for flow from front to back, and the one-way valve 16 at the lower left corner of the second partition 13 allows for flow from back to front. This enables the Group A materials entering the Group A material bin 14 and the Group B materials entering the Group B material bin 15 to enter the mixing bin 17 through the one-way valve 16. The one-way valve 16 can prevent the Group A materials and the Group B materials from entering the mixing bin 17 simultaneously and causing overflow.

[0024] As a further implementation of the above technical solution: A horizontal baffle is provided at the bottom of the plunger pump 18, and the area of the horizontal baffle is the same as the horizontal area of the mixing bin 17. The edge of the horizontal baffle is fixed above the rear end face of the first partition 12 and above the front end face of the second partition 13. The horizontal baffle not only serves as the bottom fixation of the plunger pump 18 but also longitudinally blocks the glue in the mixing bin 17 to prevent the glue from coming into contact with the surface of the plunger pump 18.

[0025] As a further implementation of the above technical solution: A fixed shaft is provided at the top of the frame-type stirring blade 20. The top of the frame-type stirring blade 20 is connected to the inner ring of the fixed shaft, and the outer ring of the fixed shaft is fixed at the middle position at the bottom of the horizontal baffle provided at the bottom of the plunger pump 18. The edge of the horizontal baffle is fixed to the rear end face of the first partition 12 and the front end face of the second partition 13. While restricting the glue in the mixing bin 17, it can also limit the top of the frame-type stirring blade 20, improving the overall stability of the frame-type stirring blade 20.

[0026] As a further implementation of the above technical solution: The glue delivery pipe 11 is a bendable transparent hose, and the overall length of the glue delivery pipe 11 is twice the length from the top of the hollow shell 8 to the top of the glue applicator 10. This can prevent the glue delivery pipe 11 from detaching from the glue applicator 10 due to insufficient length when the glue applicator 10 slides up and down.

[0027] Among them, the glue delivery pumps of Group A 2 and the glue delivery pumps of Group B 3 used in this application are common PVPC electro-hydraulic proportional control pumps on the market, with the specific model being PVPC-LZQZ-5073 / 1D. At the same time, the model of the glue applicator 10 is MH6113A. The internal structures and usage methods of these two common devices have not been changed in this application, so this application will not describe them in detail.

[0028] Working principle:

[0029] When using the present utility model, inject the materials in Group A into the storage tank 4 for materials in Group A at the top of the operation table 1, and inject the materials in Group B into the storage tank 5 for materials in Group B. After injection, control the conveying flow rates of the glue conveying pump 2 for Group A and the glue conveying pump 3 for Group B through the PLC console. The glue conveying pump 2 for Group A and the glue conveying pump 3 for Group B pump out the materials in Group A and Group B in the storage tank 4 for materials in Group A and the storage tank 5 for materials in Group B, and inject them into the material bin 14 for Group A and the material bin 15 for Group B in the hollow shell 8 through the material conveying pipe 6 for Group A and the material conveying pipe 7 for Group B. The material bin 14 for Group A is separated by the first partition 12, and the material bin 15 for Group B is separated by the second partition 13. At this time, the materials in Group A and Group B enter the mixing bin 17 composed of the rear end face of the first partition 12 and the front end face of the second partition 13 through the one-way valve 16. Turn on the motor 19 at the bottom of the hollow shell 8. The motor 19 drives the frame-type stirring blade 20 through the output shaft at the output end to pre-stir and mix the materials in Group A and Group B entering the mixing bin 17. The materials in Group A and Group B form glue after being fully stirred and mixed. At this time, turn on the plunger pump 18. The plunger pump 18 pumps out the mixed glue from the top of the mixing bin 17, and injects the glue into the glue applicator 10 at the top of the frame 9 through the glue conveying pipe 11 at the output end of the plunger pump 18. The glue applicator 10 performs glue application operations on equipment or objects by spraying glue.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A two-component ratio metering glue coating device, comprising an operating table (1), characterized in that: The left side of the top of the operating table (1) is fixedly connected to a group A glue delivery pump (2) and a group B glue delivery pump (3); the input end of the group A glue delivery pump (2) is fixedly connected to a group A material storage tank (4); the input end of the group B glue delivery pump (3) is fixedly connected to a group B material storage tank (5); the output end of the group A glue delivery pump (2) is fixedly connected to a group A material delivery pipe (6); the output end of the group B glue delivery pump (3) is fixedly connected to a group B material delivery pipe (7); the other ends of the group A material delivery pipe (6) and the group B material delivery pipe (7) are fixedly connected to a hollow shell (8); the front side of the hollow shell (8) is fixedly connected to a first partition plate (12); the rear side of the hollow shell (8) is fixedly connected to a second partition plate (13); the top end of the front side of the hollow shell (8) to the first partition plate (1 2) A material bin (14) of group A is provided on the front end surface; a material bin (15) of group B is provided from the rear top end of the hollow shell (8) to the rear end surface of the second partition (13); a one-way valve (16) is fixedly connected at the lower left corner inside the first partition (12) and the second partition (13); a motor (19) is fixedly connected to the middle of the bottom of the hollow shell (8); a frame-type stirring blade (20) is fixedly connected to the output end of the motor (19); a mixing bin (17) is provided from the rear end surface of the first partition (12) to the front end surface of the second partition (13); a plunger pump (18) is fixedly connected to the middle of the upper part of the hollow shell (8); a glue delivery hose (11) is fixedly connected to the output end of the plunger pump (18); a frame (9) is fixedly connected to the right side of the top of the operating table (1); and a glue coating machine (10) is fixedly connected to the upper part of the frame (9).

2. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: The front and rear sides of the lower left corner of the hollow shell (8) are fixedly connected to the left side of the one-way valve (16), the bottom outer side of the frame-type stirring blade (20) contacts the lower middle part of the hollow shell (8), and the upper middle part of the hollow shell (8) is fixedly connected to the lower outer side of the rubber delivery pipe (11).

3. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: The group A glue delivery pump (2) and the group B glue delivery pump (3) are both metering pumps capable of quantitative delivery, and the group A glue delivery pump (2) and the group B glue delivery pump (3) are both controlled by a PLC console.

4. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: The one-way valve (16) at the lower left corner of the first partition (12) allows flow from front to back, and the one-way valve (16) at the lower left corner of the second partition (13) allows flow from back to front.

5. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: A transverse baffle is provided at the bottom of the plunger pump (18), and the area of ​​the transverse baffle is the same as the transverse area of ​​the mixing bin (17). The edge of the transverse baffle is fixed above the rear end surface of the first baffle (12) and above the front end surface of the second baffle (13).

6. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: A fixed shaft is arranged at the top of the frame-type stirring blade (20), the top of the frame-type stirring blade (20) is connected to the inner ring of the fixed shaft, and the outer ring of the fixed shaft is fixed to the middle position of the bottom of the transverse baffle arranged at the bottom of the plunger pump (18).

7. A two-component ratio metering glue coating equipment according to claim 1, characterized in that: The glue delivery pipe (11) is a bendable transparent hose, and the overall length of the glue delivery pipe (11) is twice the length from the top of the hollow shell (8) to the top of the glue coating machine (10).