Rapid positioning and clamping device for plastic dipping

By designing a dip-plastic quick positioning clamping device including a base and clamping assembly, the engagement position adjustment of the fastening bolts and fastening nuts is used to solve the problem of inconsistent height position during the dip-plastic process of hardware, the unified and beautiful position of the immersion liquid is achieved, and it is suitable for different types of workpieces.

CN222956787UActive Publication Date: 2025-06-10YANTAI YIDE PLASTIC CO LTD
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Patent Information

Application Number
CN202421872083.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-10
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

In the existing plastic immersion process, it is difficult to achieve uniform height position of hardware, resulting in inconsistent liquid immersion position, affecting aesthetics and process quality.

Method used

A dip-plastic fast positioning clamping device is designed, including a base and a clamping assembly. The clamping assembly is connected by a fastener bolt and a fastener nut. The first positioning rod is used to form an integral part of the clamping seat and the fastener bolt, adjust the engagement position between the bolt and the nut, and ensure the uniform height of the clamping seat.

Benefits of technology

The uniform height position of the workpiece to be immersed is achieved, ensuring the consistent and beautiful position of the liquid immersion, meeting higher process requirements, and is suitable for different types of workpieces by replacing the clamping seat, expanding the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hardware plastic dipping process, in particular to a plastic dipping quick positioning and clamping device which comprises a base and a plurality of groups of clamping components, the clamping components are arranged at intervals, each group of clamping components is provided with a plurality of loose joint bolts penetrating through the base, and the loose joint bolts penetrate through the base. Clamping seats for fixing workpieces to be subjected to plastic dipping are arranged between every two loose joint bolts, all the clamping seats are connected with the loose joint bolts through first positioning rods, and fastening nuts are arranged on the backs of the loose joint bolts. The dipping position of the to-be-dipped workpiece is uniform, tidy and attractive, the higher process requirement of dipping operation is met, the dipping requirements of different types of to-be-dipped workpieces can be met, the application range is wider, universality is higher, and loading and unloading are more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of dip coating technology for hardware parts, in particular to a quick positioning and clamping device for dip coating. Background Art

[0002] Dip coating is a plastic coating process, commonly used for the surface treatment of hardware parts, which helps to prevent corrosion of the metal surface and has a wide range of applications. Accessories such as valve handles and door locks used in daily life all use dip coating technology. Since the types of dip-coated parts are miscellaneous and have different shapes, the tooling for fixing the workpieces to be dip-coated also has different shapes and cannot be highly universal. At the same time, since most of the dip coating processes are carried out in batches for the same type of workpieces, in order to ensure the unified dipping position of the same type of parts and the beautiful appearance after dip coating, it is necessary to ensure the unified position of each workpiece to be dip-coated in the height direction after fixing. Content of the Utility Model

[0003] Technical Objective: In order to overcome the deficiencies existing in the prior art, the utility model provides a quick positioning and clamping device for dip coating.

[0004] Technical Solution: To achieve the above objective, a quick positioning and clamping device for dip coating disclosed by the utility model includes a base and a clamping assembly. The number of the clamping assemblies is multiple groups and they are arranged at intervals. Each group of the clamping assemblies is provided with a plurality of loose bolts penetrating through the base. A clamping seat for fixing the workpiece to be dip-coated is arranged between every two loose bolts. All the clamping seats and the loose bolts are connected by a first positioning rod, and a fastening nut is arranged on the back of the loose bolt.

[0005] Preferably, the clamping seat includes a fixed joint and a locking joint. The middle part of the fixed joint is provided with an external thread. The upper part of the external thread is provided with a clamping head, and the lower part of the external thread is provided with a limit seat. The locking joint is sleeved outside the clamping head. The inner cavity of the locking joint is provided with a tapered hole and an internal thread matching with the external thread. The clamping head is provided with a plurality of expansion grooves, and the expansion grooves divide the clamping head into a plurality of clamping pieces.

[0006] Preferably, the limit seat is provided with a through hole, and the diameter of the through hole is equal to the diameter of the hole of the loose bolt. The first positioning rod penetrates through the through hole and the hole, and the bottom surface of the clamping seat is in contact with the base. The first positioning rod is a smooth round rod.

[0007] Preferably, a plurality of anti-slip grooves are arranged on the outside of both the limit seat and the locking joint.

[0008] Preferably, the clamping seat is in the form of a clip, including a clamping body and clamping plates symmetrically arranged on both sides of the clamping body. There is a clamping area between the two groups of clamping plates. An end-limiting area for the first positioning rod to pass through is provided in the clamping body. The first positioning rod can pass through the end-limiting area and the hole of the loose joint bolt to connect the clamping seat with the loose joint bolt.

[0009] Preferably, a second positioning rod passes through all the clamping assemblies. The second positioning rod is located between the clamping body and the base. Both the first positioning rod and the second positioning rod are smooth round rods.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. The first positioning rod connects the clamping seat and the loose joint bolt into a whole. By adjusting the meshing position of the loose joint bolt and the fastening nut, the height of the clamping seat is unified, ensuring that all workpieces to be dip-coated are always at the same height position. After the dip-coating operation, the dip-coating positions of workpieces of the same model to be dip-coated are uniform, neat and beautiful, meeting the higher process requirements of the dip-coating operation.

[0012] 2. The clamping seat is convenient to replace. By only replacing the clamping seat of this device, it can be applicable to the dip-coating requirements of both sheet structural parts and column structural parts, with a wider application range and stronger versatility.

[0013] 3. The structure of the clamping seat facilitates the quick loading and unloading of workpieces to be dip-coated. Without the assistance of other auxiliary tools, the loading and unloading can be completed, with simple operation and saving labor hours. Description of the Drawings

[0014] Figure 1 is the first embodiment of the overall structure of the present utility model;

[0015] Figure 2 is the second embodiment of the overall structure of the present utility model;

[0016] Figure 3 is the first embodiment of the clamping seat in the present utility model;

[0017] Figure 4 is the second embodiment of the clamping seat in the present utility model.

[0018] In the figures, 1. Base; 2. Clamping assembly; 3. Loose joint bolt; 4. Clamping seat; 5. First positioning rod; 6. Fixed joint; 7. Locking joint; 8. External thread; 9. Clamping head; 10. End-limiting seat; 11. Internal thread; 12. Expansion groove; 13. Clamping piece; 14. Through hole; 15. Hole; 16. Anti-slip groove; 17. Clamping body; 18. Clamping plate; 19. Clamping area; 20. End-limiting area; 21. Second positioning rod. Detailed Description of the Invention

[0019] The following will describe the principle and features of the present utility model in conjunction with the appended Figure 1 to the appended Figure 4 drawings. The examples given are only used to explain the present utility model and are not intended to limit the scope of the present utility model.

[0020] Embodiment 1:

[0021] A dipping plastic rapid positioning and clamping device, as Figure 1 shown, includes a base 1 and a clamping assembly 2. The number of clamping assemblies 2 is multiple groups and they are arranged at intervals. Each clamping assembly 2 is provided with a plurality of loose joint bolts 3 penetrating through the base 1. Between two adjacent loose joint bolts 3, there is a clamping seat 4 for fixing the workpiece to be dipped in plastic. In order to make the dipping positions of the workpieces to be dipped in plastic uniform and neat and beautiful after dipping, all the clamping seats 4 and the loose joint bolts 3 are connected into a whole through a first positioning rod 5. A fastening nut is provided on the back of the loose joint bolt 3. By adjusting the meshing position of the loose joint bolt 3 and the fastening nut, the bottom surface of the clamping seat 4 is always in contact with the base 1, and the heights of the clamping seats 4 are unified. By adjusting the meshing position of the loose joint bolt 3 and the fastening nut, the device can also be applicable to clamping seats 4 with different height dimensions.

[0022] As Figure 3 shown, in this embodiment, the clamping seat 4 includes a fixed joint 6 and a locking joint 7. The middle part of the fixed joint 6 is provided with an external thread 8. The upper part of the external thread 8 is provided with a clamping head 9, and the lower part of the external thread 8 is provided with a limit seat 10. The clamping head 9 is provided with a plurality of expansion grooves 12, and the expansion grooves 12 divide the clamping head 9 into a plurality of clamping pieces 13. In order to prevent the workpiece to be dipped in plastic from falling off during the dipping process, the locking joint 7 is sleeved outside the clamping head 9, and its inner cavity is provided with a tapered hole and an internal thread 11 matching with the external thread 8. When the workpiece to be dipped in plastic has a cylindrical structure, the cylindrical structure of the workpiece to be dipped in plastic is directly inserted into the clamping head 9, and the clamping pieces 13 generate a small amount of elastic deformation to hold the workpiece to be dipped in plastic tightly. The locking joint 7 is tightened through a thread pair, and the tapered hole of the locking joint 7 further tightens the clamping pieces 13 to prevent loosening. When the locking joint 7 is loosened, the workpiece to be dipped in plastic can be smoothly pulled out, which is convenient for loading and unloading.

[0023] The limit seat 10 is provided with a through hole 14, and the diameter of the through hole 14 is equal to the diameter of the hole 15 of the loose joint bolt 3. The first positioning rod 5 penetrates through the through hole 14 and the hole 15 to connect the clamping seat 4 and the loose joint bolt 3. The first positioning rod 5 is a smooth round rod.

[0024] In order to facilitate the manual tightening and loosening of the locking joint 7, a plurality of anti-slip grooves 16 are provided on the outside of both the limit seat 10 and the locking joint 7.

[0025] Embodiment 2:

[0026] The difference from Embodiment 1 is that in this embodiment, asFigure 2 and Figure 4 As shown, in order to fix workpieces to be dip-molded of different types, when the workpiece to be dip-molded is in a sheet structure, the clamping seat 4 is in the form of a clip, including a clamping body 17 and clamping plates 18 symmetrically arranged on both sides of the clamping body 17. A clamping area 19 is provided between the two groups of clamping plates 18. A limiting area 20 for the first positioning rod 5 to pass through is provided in the clamping body 17. The first positioning rod 5 can pass through the limiting area 20 and the hole 15 of the loose bolt 3 to connect the clamping seat 4 with the loose bolt 3, so that the dipping liquid height of the workpiece to be dip-molded is the same after dipping. The workpiece to be dip-molded is inserted into the clamping area 19, and the two groups of clamping plates 18 can hold the workpiece to be dip-molded tightly to avoid loosening, realizing the quick loading and unloading of the workpiece to be dip-molded. In order to prevent the clamping seat 4 from tilting, a second positioning rod 21 passes through all the clamping assemblies 2. The second positioning rod 21 is located between the clamping body 17 and the base 1. By adjusting the meshing position of the loose bolt 3 and the fastening nut, the position of the second positioning rod 21 is fixed. By adjusting the meshing position of the loose bolt 3 and the fastening nut, the device can also be applied to clamping seats 4 of different height dimensions.

[0027] The working principle of this device is as follows: all the loose bolts 3 are installed on the base 1, and fastening nuts are screwed on the backs of the loose bolts 3. Clamping seats 4 are provided between every two loose bolts 3, and the loose bolts 3 and the clamping seats 4 are penetrated by the first positioning rods 5. By adjusting the meshing position of the fastening nuts, the clamping seats 4 are at the same height. The workpiece to be dip-molded is connected to the clamping seat 4, and the device is suspended on the dip-molding sling, and then the dip-molding operation can be carried out. This device can keep all the workpieces to be dip-molded at the same height position all the time, so as to ensure that after the dip-molding operation, the dipping liquid positions of the workpieces to be dip-molded of the same model are unified, neat and beautiful, meeting the higher process requirements of the dip-molding operation. And this device can meet the dip-molding requirements of different types of workpieces to be dip-molded only by replacing the clamping seat 4, with a wider application range and stronger versatility.

[0028] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A quick positioning and clamping device for plastic dipping, characterized in that: The invention comprises a base (1) and a clamping assembly (2), wherein the clamping assemblies (2) are provided in a plurality of groups and are arranged at intervals, each group of the clamping assemblies (2) is provided with a plurality of movable bolts (3) penetrating the base (1), and a clamping seat (4) for fixing a workpiece to be dip-molded is provided between each of the movable bolts (3), and all the clamping seats (4) are connected to the movable bolts (3) via a first positioning rod (5), and a fastening nut is provided on the back of the movable bolt (3).

2. The rapid positioning and clamping device for plastic dipping according to claim 1 is characterized in that: The clamping seat (4) comprises a fixed joint (6) and a locking joint (7); an external thread (8) is provided in the middle of the fixed joint (6); a clamping head (9) is provided on the upper part of the external thread (8); a limit seat (10) is provided on the lower part of the external thread (8); the locking joint (7) is sleeved on the outside of the clamping head (9); a tapered hole and an internal thread (11) matching the external thread (8) are provided in the inner cavity of the locking joint (7); the clamping head (9) is provided with a plurality of expansion grooves (12); and the expansion grooves (12) divide the clamping head (9) into a plurality of clamping sheets (13).

3. The rapid positioning and clamping device for plastic dipping according to claim 2 is characterized in that: The limit seat (10) is provided with a through hole (14), the diameter of the through hole (14) is equal to the diameter of the hole (15) of the movable bolt (3), the first positioning rod (5) passes through the through hole (14) and the hole (15), and the bottom surface of the clamping seat (4) is in contact with the base (1), and the first positioning rod (5) is a smooth round rod.

4. The rapid positioning and clamping device for plastic dipping according to claim 3 is characterized in that: The limiting seat (10) and the locking joint (7) are both provided with a plurality of anti-slip grooves (16) on their exteriors.

5. The rapid positioning and clamping device for plastic dipping according to claim 1 is characterized in that: The clamping seat (4) is of dovetail clamp type, comprising a clamping body (17) and clamping plates (18) symmetrically arranged on both sides of the clamping body (17); a clamping area (19) is provided between the two groups of the clamping plates (18); a limiting area (20) for the first positioning rod (5) to pass through is provided in the clamping body (17); the first positioning rod (5) can pass through the limiting area (20) and the hole (15) of the movable bolt (3) to connect the clamping seat (4) with the movable bolt (3).

6. The rapid positioning and clamping device for plastic dipping according to claim 5 is characterized in that: A second positioning rod (21) passes through all the clamping components (2), and the second positioning rod (21) is located between the clamping body (17) and the base (1). The first positioning rod (5) and the second positioning rod (21) are both smooth round rods.