Screw head detection equipment

Abstract

The utility model discloses screw head detection equipment, which comprises a working table, an industrial camera fixedly mounted at the top of the working table, a fixing frame fixedly mounted at the top of the working table, a conveying belt arranged at the top of the fixing frame, a guide assembly fixedly mounted at the top of the working table, and air pumps respectively arranged on two sides of the fixing frame, a controller is arranged in the workbench, and the industrial camera is electrically connected with the controller. According to the screw head detection equipment, through the arrangement of the workbench, the industrial camera, the fixing frame, the conveying belt, the controller and the guiding assembly, screw heads can be detected and classified, qualified screw heads and unqualified screw heads can be distinguished, screw heads capable of being reworked and screw heads incapable of being reworked can also be distinguished, and the working efficiency is improved. And in addition, sorting is easy and convenient, and the using effect is effectively guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of screw head detection, in particular to a screw head detection device. Background Art

[0002] Definition and importance of screw head detection: Screw head detection is a process of inspecting and evaluating various parameters and characteristics of the screw head. Importance: Ensure product quality: In many industrial fields and mechanical assemblies, screws are key connecting components. The quality of the screw head is directly related to the installation and fastening effects of the screw, as well as the stability and safety of the entire structure. For example, in automobile manufacturing, the size, shape, and strength of the screw head must meet strict standards to ensure the safety and reliability of the vehicle during driving. Improve production efficiency: By quickly and accurately detecting the screw head, unqualified products can be found in a timely manner, avoiding problems in subsequent production processes, and reducing the time and cost of rework and waste. Meet industry standards and specifications: Different industries and application fields have specific standards and requirements for the quality of the screw head. Detection can ensure that the screw head meets these standards, enabling the product to enter the market smoothly.

[0003] In view of the above related problems, the existing detection equipment is inconvenient for classifying screw heads after detection. During actual use, screw heads are easily mixed together, which will affect the sorting effect, and there is no good buffering effect. During the collection process, the surface of the screw head is prone to bumps and scratches, which will affect the use effect.

[0004] Therefore, the utility model provides a screw head detection device to solve the above problems. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a screw head detection device, which solves the problem that the existing detection equipment is inconvenient for classifying screw heads after detection, and during actual use, screw heads are easily mixed together, which will affect the sorting effect.

[0006] To achieve the above object, the utility model is realized by the following technical solutions: a screw head detection device, including a workbench, on the top of which an industrial camera is fixedly installed, a fixing frame is fixedly installed on the top of the workbench, a conveyor belt is arranged on the top of the fixing frame, a guiding component is fixedly installed on the top of the workbench, air pumps are respectively arranged on both sides of the fixing frame, a controller is arranged inside the workbench, the industrial camera is electrically connected with the controller, the controller is electrically connected with the air pumps, support frames are respectively arranged on three sides of the workbench, and a collection box is arranged on the top of the support frames; the guiding component includes a fixed table and a guiding plate, the fixed table is fixedly installed on the top of the workbench, the guiding plate is fixedly installed on the top of the fixed table, a protection plate is arranged above the fixed table, connecting rings are respectively fixedly installed on both sides of the protection plate, a connecting block is fixedly installed on the top of the fixed table, and the connecting rings are clamped with the connecting block.

[0007] Further, buffer components are respectively fixedly installed on both sides of the collection box, and the buffer components include a fixing plate and a sliding rod. The fixing plate is fixedly installed on both sides of the collection box, the sliding rod is fixedly connected to the top of the fixing plate, a spring is sleeved on the side wall of the sliding rod, and a buffer plate is slidably connected to the side wall of the sliding rod.

[0008] Adopting the above technical solution can achieve a buffering effect to prevent the screw head from being damaged.

[0009] Further, the buffer component further includes a soft pad, and the soft pad is arranged on the top of the buffer plate.

[0010] Adopting the above technical solution can achieve a buffering effect and make the buffering effect better.

[0011] Further, the buffer component further includes a damper, and the damper is fixedly connected to the top of the fixing plate, and the top end of the damper is fixedly connected to the buffer plate.

[0012] Adopting the above technical solution can make the buffering effect better and make the screw head safer.

[0013] Further, the buffer component further includes a limiting block, and the limiting block is fixedly connected to the top end of the sliding rod.

[0014] Adopting the above technical solution can achieve a limiting effect.

[0015] Further, a guiding box is fixedly installed on one side of the fixing frame, and the guiding box is located below the conveyor belt.

[0016] Adopting the above technical solution can achieve a good guiding effect.

[0017] Furthermore, the support frame is made of aluminum and is fixed to the workbench by bolts.

[0018] With the above technical solution, aluminum has high strength and is easy to install.

[0019] Beneficial Effects

[0020] The present utility model provides a screw head detection device. Compared with the prior art, it has the following beneficial effects:

[0021] 1. For this screw head detection device, through the set workbench, industrial camera, fixing frame, conveyor belt, controller and guiding component, the detection and classification of screw heads can be carried out, so that qualified screw heads can be separated from unqualified screw heads, and screw heads that can be reworked and those that cannot be reworked can also be distinguished, facilitating the sorting work. Moreover, the sorting is simple and convenient, effectively ensuring the use effect.

[0022] 2. For this screw head detection device, through the set collection box and buffer component, a good buffering effect on the screw heads can be achieved during the collection process to prevent them from being damaged, reducing the situation that normal use is affected due to damage, and its quality will be better, and there will be no scratches or other situations on the surface, ensuring the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 is the overall structural schematic diagram of the present utility model;

[0025] Figure 2 is the present utility model Figure 1 the enlarged view of the structure at A in;

[0026] Figure 3 is the present utility model Figure 1 the enlarged view of the structure at B in;

[0027] Figure 4 is the side view of the overall structure of the present utility model.

[0028] In the figure: 1, workbench; 2, industrial camera; 3, fixing bracket; 4, conveyor belt; 5, guiding assembly; 51, fixing table; 52, guiding plate; 53, protection plate; 54, connecting ring; 55, connecting block; 6, air pump; 7, support frame; 8, collection box; 9, buffer assembly; 91, fixing plate; 92, sliding rod; 93, spring; 94, buffer plate; 95, soft pad; 96, damper; 97, limiting block; 10, guiding box. Detailed implementation mode

[0029] It should be noted that in the description of the embodiments of the present application, the orientation or positional relationship indicated by terms such as "front, back", "left, right", "up, down", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present application. The terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0030] The present application will be further described in detail below with reference to the drawings and embodiments.

[0031] Refer to Figures 1 to 4 , the embodiment of the present application provides a screw head detection device, including a workbench 1, an industrial camera 2 is fixedly installed on the top of the workbench 1, a fixing bracket 3 is fixedly installed on the top of the workbench 1, a conveyor belt 4 is arranged on the top of the fixing bracket 3, a guiding assembly 5 is fixedly installed on the top of the workbench 1, air pumps 6 are respectively arranged on both sides of the fixing bracket 3, a controller is arranged inside the workbench 1, the industrial camera 2 is electrically connected to the controller, the controller is electrically connected to the air pumps 6, support frames 7 are respectively arranged on three sides of the workbench 1, the material of the support frames 7 is aluminum, the support frames 7 are fixed to the workbench 1 by bolts, and a collection box 8 is arranged on the top of the support frames 7; the guiding assembly 5 includes a fixing table 51 and a guiding plate 52, the fixing table 51 is fixedly installed on the top of the workbench 1, the guiding plate 52 is fixedly installed on the top of the fixing table 51, a protection plate 53 is arranged above the fixing table 51, connecting rings 54 are respectively fixedly installed on both sides of the protection plate 53, a connecting block 55 is fixedly installed on the top of the fixing table 51, and the connecting rings 54 are clamped with the connecting block 55.

[0032] In this embodiment, first place the screw head on the top of the conveyor belt 4, then start the conveyor belt 4 to convey the screw head, and then turn on the industrial camera 2 to detect the screw head. After detection, the industrial camera 2 will transmit a signal to the controller, and then the controller will control three air pumps 6 respectively to guide the screw head to the top of the fixing table 51, and then the guide plate 52 will decelerate the screw head so that it will not accumulate. The protection plate 53 is clamped between the connecting ring 54 and the connecting block 55 to achieve a protection effect to prevent the screw head from falling out.

[0033] Refer to Figures 1 to 4 , in one aspect of this embodiment, buffer components 9 are fixedly installed on both sides of the collection box 8. The buffer component 9 includes a fixing plate 91 and a sliding rod 92. The fixing plate 91 is fixedly installed on both sides of the collection box 8, the sliding rod 92 is fixedly connected to the top of the fixing plate 91, a spring 93 is sleeved on the side wall of the sliding rod 92, a buffer plate 94 is slidably connected to the side wall of the sliding rod 92, the buffer component 9 further includes a soft pad 95, the soft pad 95 is arranged on the top of the buffer plate 94, the buffer component 9 further includes a damper 96, the damper 96 is fixedly connected to the top of the fixing plate 91, the top end of the damper 96 is fixedly connected to the buffer plate 94, and the buffer component 9 further includes a limit block 97, and the limit block 97 is fixedly connected to the top end of the sliding rod 92.

[0034] In this embodiment, finally, the fixing table 51 will guide the screw head into the collection box 8. The screw head will first fall on the top of the soft pad 95 to achieve preliminary buffering, and then the soft pad 95 will slide on the side wall of the sliding rod 92 through the buffer plate 94, and also enable the buffer plate 94 to compress the spring 93 and the damper 96, so that the spring 93 and the damper 96 can play a buffering effect to prevent the screw head from being damaged.

[0035] Refer to Figures 1 to 4 , in one aspect of this embodiment, a guide box 10 is fixedly installed on one side of the fixing frame 3, and the guide box 10 is located below the conveyor belt 4.

[0036] In this embodiment, it can achieve a good guiding effect and make the collection of screw heads more convenient.

[0037] Working principle: First place the screw head on the top of the conveyor belt 4, then start the conveyor belt 4 to convey the screw head, and then turn on the industrial camera 2 to detect the screw head. After detection, the industrial camera 2 will transmit a signal to the controller, and then the controller will control three air pumps 6 respectively to guide the screw head to the top of the fixing table 51, and then the guide plate 52 will decelerate the screw head so that it will not accumulate. The protection plate 53 is clamped between the connecting ring 54 and the connecting block 55.

[0038] Finally, the fixing table 51 will guide the screw head into the interior of the collection box 8. The screw head will first fall onto the top of the soft pad 95 to provide initial buffering. Then, the soft pad 95 will slide on the side wall of the sliding rod 92 through the buffer plate 94, allowing the buffer plate 94 to squeeze the spring 93 and the damper 96, so that the spring 93 and the damper 96 can achieve the buffering effect.

[0039] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0040] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A screw head detection device, comprising a workbench (1), characterized in that: An industrial camera (2) is fixedly mounted on the top of the workbench (1); a fixed frame (3) is fixedly mounted on the top of the workbench (1); a conveyor belt (4) is arranged on the top of the fixed frame (3); a guide assembly (5) is fixedly mounted on the top of the workbench (1); air pumps (6) are arranged on both sides of the fixed frame (3); a controller is arranged inside the workbench (1); the industrial camera (2) is electrically connected to the controller; the controller is electrically connected to the air pump (6); support frames (7) are arranged on three sides of the workbench (1); a collection box (8) is arranged on the top of the support frame (7); The guide assembly (5) comprises a fixed platform (51) and a guide plate (52), wherein the fixed platform (51) is fixedly mounted on the top of the workbench (1), and the guide plate (52) is fixedly mounted on the top of the fixed platform (51). A protective plate (53) is arranged above the fixed platform (51), and connecting rings (54) are fixedly mounted on both sides of the protective plate (53). A connecting block (55) is fixedly mounted on the top of the fixed platform (51), and the connecting ring (54) and the connecting block (55) are snap-connected.

2. The screw head detection device according to claim 1, characterized in that: Buffer components (9) are fixedly installed on both sides of the collection box (8), and the buffer components (9) include a fixed plate (91) and a slide rod (92). The fixed plate (91) is fixedly installed on both sides of the collection box (8), and the slide rod (92) is fixedly connected to the top of the fixed plate (91). A spring (93) is sleeved on the side wall of the slide rod (92), and a buffer plate (94) is slidably connected to the side wall of the slide rod (92).

3. The screw head detection device according to claim 2, characterized in that: The buffer assembly (9) further comprises a soft pad (95), wherein the soft pad (95) is arranged on the top of the buffer plate (94).

4. The screw head detection device according to claim 2, characterized in that: The buffer assembly (9) further comprises a damper (96), wherein the damper (96) is fixedly connected to the top of the fixing plate (91), and the top end of the damper (96) is fixedly connected to the buffer plate (94).

5. The screw head detection device according to claim 2, characterized in that: The buffer assembly (9) further comprises a limit block (97), wherein the limit block (97) is fixedly connected to the top end of the slide rod (92).

6. The screw head detection device according to claim 1, characterized in that: A guide box (10) is fixedly mounted on one side of the fixed frame (3), and the guide box (10) is located below the conveyor belt (4).

7. The screw head detection device according to claim 1, characterized in that: The support frame (7) is made of aluminum, and the support frame (7) and the workbench (1) are fixed by bolts.

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