Full-automatic cleaning, detecting and transferring production line for flange plates of electrolyte packaging barrels

Abstract

The utility model belongs to the technical field of flange plate cleaning equipment, and particularly discloses a full-automatic cleaning, detecting and transferring production line for an electrolyte packaging barrel flange plate, which comprises a flange plate feeding conveying line, a cleaning station, a clamping and transferring mechanism and a flange plate discharging conveying line, the cleaning station is located between the flange plate feeding conveying line and the flange plate discharging conveying line, and the clamping and transferring mechanism is arranged above the cleaning station. The cleaning station comprises an ultrasonic cleaning pool and an automatic flange rinsing station which are arranged in parallel, and the ultrasonic cleaning pool is located between the cleaning station and the automatic flange rinsing station; the clamping and transferring mechanism comprises a double-shaft mechanical arm, a pneumatic clamping jaw and a bearing support. The utility model provides a full-automatic cleaning, detecting and transferring production line for flange plates of electrolyte packaging barrels, which is used for realizing automatic conveying, automatic taking and automatic cleaning of the flange plates, is good in flexibility, improves the production efficiency and reduces the labor intensity of manual operation.

Description

Technical Field

[0001] The utility model belongs to the technical field of flange cleaning equipment, and particularly relates to a full-automatic cleaning, detecting and transferring production line for the flange of an electrolyte packaging barrel. Background Art

[0002] At present, the flange of the domestic electrolyte packaging barrel is grabbed manually on the flange feeding conveyor line, then put into the ultrasonic cleaning tank, and then taken out of the ultrasonic cleaning tank by manual and put into the automatic rinsing station, and then taken out of the automatic rinsing station by manual and put on the flange discharging conveyor line. This process has a large labor intensity and low cleaning efficiency. Moreover, due to the manual handling of the flange, the flexibility is poor and it is easy to have handling mistakes, resulting in the flange falling or being contaminated. Therefore, the flange needs to be cleaned again, reducing the production efficiency and increasing the cleaning cost of the flange. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the above problems existing in the prior art, and provide a full-automatic cleaning, detecting and transferring production line for the flange of an electrolyte packaging barrel, which is used to realize the automatic conveying, automatic picking and automatic cleaning of the flange, with good flexibility, improve the production efficiency and reduce the labor intensity of manual operation.

[0004] To achieve the above technical purpose and reach the above technical effect, the utility model is realized through the following technical solutions:

[0005] A full-automatic cleaning, detecting and transferring production line for the flange of an electrolyte packaging barrel includes a flange feeding conveyor line, a cleaning station, a clamping and transferring mechanism and a flange discharging conveyor line. The cleaning station is located between the flange feeding conveyor line and the flange discharging conveyor line, and the clamping and transferring mechanism is arranged above the cleaning station;

[0006] The cleaning station includes an ultrasonic cleaning tank and a flange automatic rinsing station arranged side by side, and the ultrasonic cleaning tank is located between the cleaning station and the flange automatic rinsing station;

[0007] The clamping and transferring mechanism includes a double-axis manipulator, a pneumatic gripper and a bearing bracket;

[0008] The double-axis manipulator includes an X-axis moving component and a Z-axis moving component which is arranged at the driving end of the X-axis moving component and is vertically placed with the X-axis moving component. The pneumatic gripper is installed at the output end of the Z-axis moving component;

[0009] The X-axis moving component is arranged on the bearing bracket.

[0010] Furthermore, an operation pedal is arranged in front of the cleaning station.

[0011] Further, a plurality of flange placing stations I are evenly distributed in the ultrasonic cleaning tank.

[0012] Further, a flange placing station II is arranged in the automatic flange rinsing station.

[0013] Further, the X-axis moving assembly includes an X-axis guide rail, an X-axis moving table slidably arranged on the X-axis guide rail, and an X-axis driving mechanism, and the X-axis driving mechanism is used to drive the X-axis moving table to slide on the X-axis guide rail.

[0014] Further, the Z-axis moving assembly includes a Z-axis guide rail, a Z-axis moving table slidably arranged on the Z-axis guide rail, and a Z-axis driving mechanism, and the Z-axis driving mechanism is used to drive the Z-axis moving table to slide on the Z-axis guide rail.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. The present utility model provides a fully automatic cleaning, detecting and transferring production line for the flange of an electrolyte packaging barrel, which is used to realize the automatic conveying, automatic picking and automatic cleaning of the flange, has good flexibility, improves production efficiency and reduces the labor intensity of manual operation.

[0017] 2. The working process of the fully automatic cleaning, detecting and transferring production line for the flange of the electrolyte packaging barrel provided by the present utility model is as follows: The flange feeding conveyor is used to convey the flange of the electrolyte packaging barrel. The pneumatic gripper grabs the flange of the electrolyte packaging barrel from the flange feeding conveyor under the action of the double-axis manipulator, and then moves the flange of the electrolyte packaging barrel into the ultrasonic cleaning tank under the action of the double-axis manipulator. The ultrasonic cleaning tank is used to clean the flange of the electrolyte packaging barrel. Among them, a number of flange placing stations I are arranged in the ultrasonic cleaning tank for storing the flange of the electrolyte packaging barrel. After a number of flange placing stations are all filled with the flange of the electrolyte packaging barrel, the following operations are repeatedly performed: The first placed flange of the electrolyte packaging barrel has been cleaned for a period of time. Therefore, the pneumatic gripper moves the first placed and cleaned flange of the electrolyte packaging barrel out of the ultrasonic cleaning tank under the action of the double-axis manipulator and places it in the automatic flange rinsing station under the action of the double-axis manipulator; then the pneumatic gripper continues to grab the flange of the electrolyte packaging barrel from the flange feeding conveyor and put it into the ultrasonic cleaning tank; after a period of rinsing, the pneumatic gripper takes out the flange of the electrolyte packaging barrel from the automatic flange rinsing station and puts it on the flange discharging conveyor.

[0018] 3. The fully automatic cleaning, detecting and transferring production line for the flange of the electrolyte packaging barrel provided by the present utility model is provided with an operation platform, which is convenient for operators to check the cleaning and transmission conditions of the flange at any time.

[0019] 4. The fully automatic cleaning, inspection and transfer production line for the flange of the electrolyte packaging barrel provided by the present utility model is provided with several flange placement stations I in the ultrasonic cleaning tank, which can be used for placing multiple flanges to facilitate the clamping and transfer after the flanges are cleaned. In addition, a flange placement station II is provided in the automatic flange rinsing station for placing the flanges to facilitate the clamping and transfer after the flanges are cleaned. At the same time, through the setting of multiple flange placement stations I, the continuous cleaning of multiple flanges is realized, which is beneficial to improving the production efficiency.

[0020] 5. Through the setting of the pneumatic gripper, the present utility model realizes the automatic clamping and releasing of the flange, which can effectively prevent the occurrence of the dropping problem during the flange transfer process and ensure the cleanliness of the flange transfer process at the same time.

[0021] 6. Through the setting of the dual-axis manipulator, the present utility model realizes the control of the pneumatic gripper through the vertically arranged X-axis moving component and Z-axis moving component. Then, after the pneumatic gripper grabs the flange, the flange is transferred. This structure operates smoothly and reliably and is suitable for the use of flange transfer. Description of the Drawings

[0022] The drawings described herein are used to provide a further understanding of the present utility model and constitute a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0023] Figure 1 is the structural schematic diagram of the present utility model;

[0024] Figure 2 is the structural top view of the present utility model;

[0025] Figure 3 is the structural schematic diagram of the clamping and transfer mechanism of the present utility model.

[0026] Among them, the reference numerals are: 1. Flange feeding conveyor line; 10. Cleaning station; 20. Clamping and transfer mechanism; 4. Flange discharging conveyor line; 101. Operation pedal; 2. Ultrasonic cleaning tank; 3. Automatic flange rinsing station; 30. Dual-axis manipulator; 40. Pneumatic gripper; 50. Bearing bracket; 5. X-axis moving component; 6. Z-axis moving component; 51. X-axis guide rail; 61. Z-axis guide rail. Detailed Embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or position relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0029] As Figures 1 to 3 shown, a fully automatic cleaning, detection and transfer production line for the flange of an electrolyte packaging barrel includes a flange feeding conveyor line 1, a cleaning station 10, a clamping and transfer mechanism 20, and a flange discharging conveyor line 4. Among them, the cleaning station 10 is located between the flange feeding conveyor line 1 and the flange discharging conveyor line 4, and the clamping and transfer mechanism 20 is arranged above the cleaning station 10; in front of the cleaning station 10, an operation pedal 101 is also provided to facilitate the operator to check the flange transmission situation and the cleaning and rinsing situations of the flange at any time;

[0030] The cleaning station 10 includes an ultrasonic cleaning tank 2 and a flange automatic rinsing station 3 arranged side by side. The ultrasonic cleaning tank 2 is located between the cleaning station 10 and the flange automatic rinsing station 3; among them, a plurality of flange placement stations 1 are evenly distributed in the ultrasonic cleaning tank 2; a flange placement station 2 is arranged in the flange automatic rinsing station 3;

[0031] The clamping and transfer mechanism 20 includes a double-axis manipulator 30, a pneumatic gripper 40, and a bearing bracket 50; the pneumatic gripper 40 realizes the grasping and releasing of the workpiece by controlling the air pressure, and generally consists of a gripper, a cylinder, a pneumatic control element, and a pressure pipeline. The cylinder is used to generate pressure, and the pneumatic control element is used to control the opening and closing of the pressure pipeline to control the clamping and opening of the gripper;

[0032] The double-axis manipulator 30 includes an X-axis moving component 5 and a Z-axis moving component 6 which is arranged at the driving end of the X-axis moving component 5 and is perpendicular to the X-axis moving component 5. The pneumatic gripper 40 is installed at the output end of the Z-axis moving component 6;

[0033] The X-axis moving component 5 is arranged on the bearing bracket 50; the bearing bracket 50 is used for the installation of the X-axis moving component 5 to form a support for the X-axis moving component 5;

[0034] The X-axis moving assembly 5 includes an X-axis guide rail 51, an X-axis moving table slidably disposed on the X-axis guide rail 51, and an X-axis driving mechanism for driving the X-axis moving table to slide on the X-axis guide rail 51;

[0035] The Z-axis moving assembly 6 includes a Z-axis guide rail 61, a Z-axis moving table slidably disposed on the Z-axis guide rail 61, and a Z-axis driving mechanism for driving the Z-axis moving table to slide on the Z-axis guide rail 61; wherein, the Z-axis guide rail 61 is disposed on the X-axis moving table; the Z-axis guide rail 61 is perpendicular to the X-axis guide rail 51;

[0036] Wherein, the pneumatic gripper 40 is mounted on the Z-axis moving table of the Z-axis moving assembly 6;

[0037] Both the X-axis driving mechanism and the Z-axis driving mechanism adopt conventional driving mechanisms. The X-axis driving mechanism is used to drive the X-axis moving table to slide on the X-axis guide rail 51, and the Z-axis driving mechanism is used to drive the Z-axis moving table to slide on the Z-axis guide rail 61; specifically, the X-axis driving mechanism and the Z-axis driving mechanism can adopt a servo motor to drive a gear to rotate, drive a rack to move, and the rack is connected to the X-axis moving table to drive the X-axis moving table to slide within the X-axis guide rail 51. Since the Z-axis guide rail 61 is disposed on the X-axis moving table, the Z-axis guide rail can achieve translation in the X-axis direction; and since the Z-axis driving mechanism can adopt a servo motor to drive a gear to rotate, based on the same working principle, the Z-axis moving table can slide on the Z-axis guide rail 61. Since the pneumatic gripper 40 is mounted on the Z-axis moving table of the Z-axis moving assembly 6, the pneumatic gripper 40 can achieve translation in the Z-axis direction, that is, achieve vertical movement in space; thus, under the action of the X-axis moving assembly 5 and the Z-axis moving assembly 6, the pneumatic gripper 40 can move left and right and also move up and down, which is convenient for clamping the flange of the electrolyte packaging barrel and also convenient for transporting the flange of the electrolyte packaging barrel;

[0038] More specifically, if the X-axis driving mechanism and the Z-axis driving mechanism adopt a servo motor to drive a gear to rotate and drive a rack to move, the rack can be slidably mounted within the X-axis guide rail 51; the side of the rack is connected to the X-axis moving table to drive the X-axis moving table to slide within the X-axis guide rail 51;

[0039] The working process of a fully automatic cleaning, detection and transfer production line for the flange of an electrolyte packaging barrel provided by the present utility model is as follows:

[0040] S1: The flange feeding conveyor line 1 conveys the flanges of the electrolyte packaging barrels. Under the action of the dual-axis manipulator 30, the pneumatic gripper 40 grabs the flanges of the electrolyte packaging barrels from the flange feeding conveyor line 1, and then under the action of the dual-axis manipulator 30, moves the flanges of the electrolyte packaging barrels into the ultrasonic cleaning tank 2. The ultrasonic cleaning tank 2 is used to clean the flanges of the electrolyte packaging barrels. Among them, several flange placement stations 1 are provided in the ultrasonic cleaning tank 2 for storing the flanges of the electrolyte packaging barrels. Under the action of the dual-axis manipulator 30, the pneumatic gripper 40 continuously places the flanges of the electrolyte packaging barrels on the flange placement stations 1 until all the several flange placement stations 1 are filled with the flanges of the electrolyte packaging barrels;

[0041] S2: Since the flanges of the electrolyte packaging barrels placed first have been cleaned for a period of time, under the action of the dual-axis manipulator 30, the pneumatic gripper 40 removes the flanges of the electrolyte packaging barrels that were placed first and have been cleaned for a period of time from the ultrasonic cleaning tank 2, and puts them into the flange automatic rinsing station 3 under the action of the dual-axis manipulator 30;

[0042] S3: The pneumatic gripper 40 continues to grab the flanges of the electrolyte packaging barrels from the flange feeding conveyor line 1 and put them into the ultrasonic cleaning tank 2;

[0043] S4: After a period of rinsing, the pneumatic gripper 40 takes out the flanges of the electrolyte packaging barrels from the flange automatic rinsing station 3 and puts them on the flange discharging conveyor line 4, completing the full-automatic cleaning of the flanges of the electrolyte packaging barrels;

[0044] S5: Repeat steps S2 - S4 to achieve the full-automatic cleaning of a batch of flanges of the electrolyte packaging barrels.

[0045] The present utility model provides a full-automatic cleaning, detection and transfer production line for the flanges of electrolyte packaging barrels, which is used to realize the automatic conveying, automatic picking and automatic cleaning of the flanges, with good flexibility, improved production efficiency and reduced labor intensity of manual operation.

[0046] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0047] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A fully automatic cleaning, testing and transfer production line for flanges of electrolyte packaging barrels, characterized by: It comprises a flange feeding conveyor line (1), a cleaning station (10), a clamping and transferring mechanism (20) and a flange discharging conveyor line (4), wherein the cleaning station (10) is located between the flange feeding conveyor line (1) and the flange discharging conveyor line (4), and the clamping and transferring mechanism (20) is arranged above the cleaning station (10); The cleaning station (10) comprises an ultrasonic cleaning tank (2) and a flange automatic rinsing station (3) arranged in parallel, wherein the ultrasonic cleaning tank (2) is located between the cleaning station (10) and the flange automatic rinsing station (3); The clamping and transferring mechanism (20) comprises a dual-axis manipulator (30), a pneumatic clamp (40) and a bearing bracket (50); The dual-axis manipulator (30) comprises an X-axis moving component (5) and a Z-axis moving component (6) arranged at a driving end of the X-axis moving component (5) and placed perpendicular to the X-axis moving component (5), and the pneumatic gripper (40) is mounted on an output end of the Z-axis moving component (6); The X-axis moving assembly (5) is arranged on the bearing bracket (50).

2. According to claim 1, a fully automatic cleaning, testing and transfer production line for flanges of electrolyte packaging barrels, characterized in that: An operating platform (101) is provided in front of the cleaning station (10).

3. According to claim 1, the fully automatic cleaning, testing and transfer production line for the flange of electrolyte packaging barrels is characterized by: A plurality of flange placement stations 1 are evenly distributed in the ultrasonic cleaning tank (2).

4. According to claim 1, the fully automatic cleaning, testing and transfer production line for the flange of electrolyte packaging barrels is characterized by: The flange automatic rinsing station (3) is provided with a flange placement station 2.

5. According to claim 1, the fully automatic cleaning, testing and transfer production line for the flange of electrolyte packaging barrels is characterized by: The X-axis moving assembly (5) comprises an X-axis guide rail (51), an X-axis moving table slidably arranged on the X-axis guide rail (51), and an X-axis driving mechanism, wherein the X-axis driving mechanism is used to drive the X-axis moving table to slide on the X-axis guide rail (51).

6. According to claim 1, the fully automatic cleaning, testing and transfer production line for the flange of electrolyte packaging barrels is characterized by: The Z-axis moving assembly (6) comprises a Z-axis guide rail (61), a Z-axis moving table slidably arranged on the Z-axis guide rail (61), and a Z-axis driving mechanism, wherein the Z-axis driving mechanism is used to drive the Z-axis moving table to slide on the Z-axis guide rail (61).

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