Laser galvanometer cleaning device
By designing a laser cleaning device of a galvanometer module and a double extrusion flip module that can move in the three-axis direction of X, Z, and Y, the problem of difficulty in realizing multi-faceted cleaning of batteries is solved in the prior art, and the multi-faceted custom cleaning and efficient cleaning of batteries are achieved.
Patent Information
- Application Number
- CN202421675390.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing laser cleaning equipment is difficult to achieve multi-sided cleaning of batteries, and common clamping or support equipment is not suitable for batteries that need to be cleaned on all six sides.
A laser galvanometer cleaning device is designed, including a galvanometer module that can reciprocate in the three-axis directions of X, Z, and Y and a double extrusion flip module. The double extrusion flip module realizes 90-degree flip and 360-degree rotation of the battery through the servo motor and clamping block, and combines the three-dimensional motion of the galvanometer module to achieve customized local cleaning.
This device can improve the cleaning range and efficiency of the battery surface, realize multi-sided custom cleaning of the battery, and is suitable for batteries that need to be cleaned on all six sides.
Smart Images

Figure CN222957094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a laser galvanometer cleaning device. Background Art
[0002] A lithium battery is a type of battery with lithium metal or lithium alloy as the positive / negative electrode material and using a non-aqueous electrolyte solution. When a lithium battery is produced, sub-micron-level contaminant particles will adhere to its surface. These particles often adhere very tightly, and conventional cleaning methods cannot remove them, while cleaning the workpiece surface with nano laser radiation is very effective.
[0003] Existing laser cleaning equipment usually uses an integrated laser module to clean a fixedly placed battery workpiece. However, some batteries need to be cleaned on multiple sides. Once multi-sided cleaning is required, the fixed battery needs to be removed and then reinstalled, which is time-consuming and laborious, with low efficiency. Moreover, all six sides of the battery may need to be cleaned, so common clamping or supporting equipment is not applicable. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a laser galvanometer cleaning device.
[0005] The technical solution of the utility model is: a laser galvanometer cleaning device, including: a galvanometer module capable of reciprocating in the X, Z, and Y axis directions, which is used for laser cleaning of the workpiece; a double extrusion and flipping module for clamping the battery and capable of flipping it; the double extrusion and flipping module includes two horizontally arranged support frames; a linear module is arranged on each support frame, and a flipping component is arranged on the linear module. The flipping component includes a connection base capable of moving through the linear module; a servo motor arranged on the connection base; and a clamping block arranged on the output shaft of the servo motor. The two groups of clamping blocks clamp the battery cell under the drive of the linear module, and at the same time, rotate and flip in the vertical plane under the drive of the servo motor; a support module for supporting and rotating the battery between the double extrusion and flipping modules; the support module includes: a lifting and avoiding module capable of raising or lowering the height of the battery; a driving rotation module arranged on the lifting and avoiding module, which can adsorb and fix the battery cell and at the same time enable the battery cell to rotate in the horizontal plane.
[0006] Further, the battery workpiece is used to be placed between the double extrusion and flipping modules, and the double extrusion and flipping module can achieve a 90-degree flip of the battery.
[0007] Furthermore, the jacking and avoiding module includes: a vertically arranged support frame; two slide rails arranged along the vertical direction of the support frame; a slider slidably connected to the slide rail, and the slider can be connected to the active rotating module; a cylinder mounting plate fixed to the bottom of the support frame; a jacking cylinder installed on the cylinder mounting plate; a floating joint is provided on the output end of the jacking cylinder; and a cylinder connecting block is provided on the slider and connected to the floating joint.
[0008] Furthermore, the active rotating module includes: a linear bearing mounting module that can be raised and lowered through a lifting and avoiding module; a driving motor fixed to the linear bearing mounting module through a motor mounting plate; a driving wheel arranged on the output shaft of the driving motor; a seat bearing arranged on the linear bearing mounting module; a transmission shaft arranged at the rotating end of the seat bearing, the transmission shaft is fixedly connected to the battery cell vacuum suction cup module; and a driven wheel arranged at the other end of the transmission shaft that passes through the seat bearing, the driven wheel being connected to the driving wheel through a synchronous belt.
[0009] Furthermore, a material presence detection module capable of detecting battery placement is provided, and the material presence detection module comprises: a supporting sheet metal; a sensor mounting plate disposed on the supporting sheet metal; and a material presence sensor disposed on the detector mounting plate and capable of reminding battery placement.
[0010] Furthermore, a battery cell vacuum suction cup module for adsorbing the battery is arranged on the active rotating module; the battery cell vacuum suction cup module includes a vacuum manifold; a support seat arranged on the vacuum manifold for supporting the battery; and a negative pressure suction nozzle connected to the inside of the vacuum manifold for generating negative pressure to adsorb the battery.
[0011] Furthermore, a dust hood is arranged on the supporting module, and the dust hood includes a dust hood body; a laser protection plate arranged on the inner wall of the dust hood body; and two universal air nozzles that penetrate the dust hood body and extend to the outside thereof, wherein one end of the universal air nozzle is located inside the dust hood and is used to absorb particulate matter generated during the laser cleaning process.
[0012] Furthermore, the linear module includes a screw assembly located at the top of the support frame; a driving assembly for driving the screw assembly to work; and a sliding member provided on the screw assembly for connecting to a flip assembly.
[0013] Furthermore, the dust hood main body is composed of a frame and a hood body, the lifting and avoiding module and the active rotating module are both located inside the frame, and the hood body is located above the frame.
[0014] Furthermore, the galvanometer module includes: an X-axis assembly, a Y-axis assembly, a Z-axis assembly, and a galvanometer assembly, wherein the Y-axis assembly is located on a sliding part of the X-axis assembly, the Z-axis assembly is located on a sliding part of the Y-axis assembly, and the galvanometer assembly is located on a sliding part of the Z-axis assembly.
[0015] The beneficial technical effects of the present utility model are as follows: The galvanometer assembly can move in the X-axis direction through the X-axis assembly, and move in the Y-axis and Z-axis directions through the Y-axis assembly and the Z-axis assembly, so as to realize free movement in three-dimensional space, improve the cleaning range of the battery surface, and realize customized local cleaning. The flipping assembly can perform reciprocating movement through the linear module. Therefore, when the flipping assemblies approach each other, the battery can be clamped, or when they move away from each other, the battery can be released, realizing the clamping and fixing of the battery. When the battery clamping is completed, the battery can be flipped to adjust the cleaning area and improve the cleaning surface. The support sheet metal and the inductor mounting plate are used to fix the in-material inductor. The in-material inductor can detect whether the battery is clamped or adsorbed and fixed, so as to determine whether cleaning can be carried out, playing a warning role. The support module supports the battery when it is not fixed by the double extrusion flipping module. The battery can be adsorbed and fixed by the battery core vacuum suction module. After the battery core vacuum suction module is fixed to the battery, the battery can be driven to rotate through the active rotation module, realizing 360-degree position adjustment of the battery. And the height of the fixed battery can be adjusted through the lifting and avoiding module, or the height of the battery core vacuum suction module can be reduced to avoid affecting the flipping operation of the battery. Description of the Drawings
[0016] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;
[0017] Figure 2 is the three-dimensional structure schematic diagram of the double extrusion flipping module and the support module of the present utility model;
[0018] Figure 3 is the three-dimensional structure schematic diagram of the double extrusion flipping module of the present utility model;
[0019] Figure 4 is the three-dimensional structure schematic diagram of the lifting and avoiding module and the active rotation module of the present utility model;
[0020] Figure 5 is the three-dimensional structure schematic diagram of the lifting and avoiding module of the present utility model;
[0021] Figure 6 is the three-dimensional structure schematic diagram of the linear bearing installation module of the present utility model;
[0022] Figure 7 is the three-dimensional structure schematic diagram of the active rotation module of the present utility model;
[0023] Figure 8 is the three-dimensional structure schematic diagram of the battery core vacuum suction module of the present utility model;
[0024] Figure 9 is the three-dimensional structure schematic diagram of the dust suction hood of the present utility model.
[0025] The corresponding component names represented by the numbers and letters in the figure:
[0026] 1. Galvo mirror module; 11. X-axis component; 12. Y-axis component; 13. Z-axis component; 14. Galvo mirror component; 2. Double extrusion flipping module; 21. Support frame; 22. Linear module; 221. Lead screw component; 222. Drive component; 223. Sliding part; 23. Flipping component; 231. Connection base; 232. Servo motor; 233. Clamping block; 3. Support module; 31. Battery cell vacuum suction cup module; 311. Vacuum manifold block; 312. Support base; 313. Negative pressure suction nozzle; 32. Lifting and avoiding module; 321. Support frame; 322. Slide rail; 323. Slide block; 324. Cylinder mounting plate; 325. Lifting cylinder; 326. Floating joint; 327. Cylinder connection block; 33. Active rotation module; 331. Linear bearing mounting module; 332. Drive motor; 333. Driving wheel; 334. Pillow block bearing; 335. Transmission shaft; 336. Driven wheel; 34. Dust suction hood; 341. Dust removal hood main body; 342. Laser protection plate; 343. Universal air nozzle; 4. Material presence detection module; 41. Support sheet metal; 42. Inductor mounting plate; 43. Material presence inductor. Detailed implementation manners
[0027] In order to better understand the technical means of the present utility model and be implemented in accordance with the content of the specification, the following further describes the detailed implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model but not to limit the scope of the present utility model.
[0028] Refer to the attached Figures 1-9 As shown, the laser galvanometer cleaning device of Embodiment 1 includes: a galvanometer mirror module 1 capable of reciprocating in the X, Z, and Y axes, which is used for laser cleaning of workpieces; the galvanometer mirror module 1 includes: an X-axis component 11, a Y-axis component 12, a Z-axis component 13, and a galvanometer mirror component 14. The Y-axis component 12 is located on the sliding part of the X-axis component 11, the Z-axis component 13 is located on the sliding part of the Y-axis component 12, and the galvanometer mirror component 14 is located on the sliding part of the Z-axis component 13.
[0029] The galvanometer mirror component 14 can move in the X-axis direction through the X-axis component 11 and move in the Y-axis and Z-axis directions through the Y-axis component 12 and the Z-axis component 13, so as to realize free movement in three-dimensional space, improve the cleaning range of the battery surface, and realize customized local cleaning.
[0030] It can suck the dust generated during the laser cleaning process to reduce dust pollution.
[0031] The double extrusion and flipping module 2 for clamping the battery and capable of flipping it; the double extrusion and flipping module 2 includes two horizontally arranged support frames 21; a linear module 22 is arranged on each support frame 21, a flipping assembly 23 is arranged on the linear module 22, the flipping assembly 23 includes a connecting base 231 capable of moving through the linear module 22; a servo motor 232 arranged on the connecting base 231; and clamping blocks 233 arranged on the output shaft of the servo motor 232. The two groups of clamping blocks 233 clamp the battery cell under the drive of the linear module 22, and at the same time rotate and flip in the vertical plane under the drive of the servo motor 232.
[0032] The support module 3 for supporting and rotating the battery between the double extrusion and flipping modules 2; the support module 3 includes: a lifting and avoiding module 32 capable of raising or lowering the height of the battery; an active rotation module 33 arranged on the lifting and avoiding module 32, the active rotation module 33 can adsorb and fix the battery cell, and at the same time can make the battery cell rotate in the horizontal plane.
[0033] Since the flipping assembly 23 can achieve reciprocating motion through the linear module 22, when the flipping assemblies 23 approach each other, the battery can be clamped, or when they move away from each other, the battery can be released, realizing the clamping and fixing of the battery. When the battery clamping is completed, the battery can be flipped, thereby adjusting the cleaning area and increasing the cleaning surface.
[0034] The support module 3 supports the battery when it is not fixed by the double extrusion and flipping module 2. The battery can be adsorbed and fixed by the battery cell vacuum suction cup module 31. When the battery cell vacuum suction cup module 31 is fixed to the battery, the battery can be driven to rotate horizontally through the active rotation module 33, realizing the 360-degree position adjustment of the battery. And the height of the fixed battery can be adjusted through the lifting and avoiding module 32, or the height of the battery cell vacuum suction cup module 31 can be lowered to avoid affecting the flipping operation of the battery.
[0035] The double extrusion and flipping module 2 can clamp the side of the battery through the linear module, so that the galvanometer module 1 can clean the front of the battery. When it is necessary to clean the back of the battery, the battery can be flipped through the double extrusion and flipping module 2, thereby realizing the cleaning of the back of the battery. When it is necessary to clean the side of the battery, the clamping of the double extrusion and flipping module 2 can be cancelled, so that the battery is located on the battery cell vacuum suction cup module 31, and then the battery cell vacuum suction cup module 31 can be driven to rotate through the active rotation module 33, realizing the horizontal rotation of the battery, so that the side of the battery can face the galvanometer module 1. When multi-side cleaning is required, the double extrusion and flipping module 2 can be cooperated to replace the side of the battery, realizing the multi-surface cleaning of the battery.
[0036] The lifting and avoiding module 32 includes: a vertically arranged support frame 321; two slide rails 322 arranged in the vertical direction of the support frame 321; a slider 323 slidably connected to the slide rail 322, and the slider 323 can be connected to the active rotating module 33; a cylinder mounting plate 324 fixed to the bottom of the support frame 321; a lifting cylinder 325 installed on the cylinder mounting plate 324; a floating joint 326 is provided on the output end of the lifting cylinder 325; and a cylinder connecting block 327 is arranged on the slider 323 and connected to the floating joint 326.
[0037] The lifting cylinder 325 can drive the slider 323 to move on the slide rail 322 through the floating joint 326, thereby driving the active rotating module 33 to move up and down, thereby achieving the height adjustment of the battery cell vacuum suction cup module 31.
[0038] The active rotating module 33 includes: a linear bearing mounting module 331 that can be raised and lowered by the jacking avoidance module 32; a driving motor 332 fixed to the linear bearing mounting module 331 through a motor mounting plate; a driving wheel 333 arranged on the output shaft of the driving motor 332; a seat bearing 334 arranged on the linear bearing mounting module 331; a transmission shaft 335 arranged at the rotating end of the seat bearing 334, the transmission shaft 335 is fixedly connected to the battery cell vacuum suction cup module 31; and a driven wheel 336 arranged at the other end of the transmission shaft 335 and penetrating the seat bearing 334, the driven wheel 336 is connected to the driving wheel 333 through a synchronous belt.
[0039] When the direct drive motor 332 is working, it can drive the driving wheel 333 to rotate. When the driving wheel 333 rotates, it can drive the driven wheel 336 to rotate through the synchronous belt. When the driven wheel 336 rotates, it can drive the transmission shaft 335 to rotate. Since the transmission shaft 335 is fixedly connected to the battery cell vacuum suction cup module 31, when the battery is adsorbed by the battery cell vacuum suction cup module 31, the battery can be rotated.
[0040] And a battery cell vacuum suction cup module 31 is arranged on the active rotating module 33 to adsorb the battery; the battery cell vacuum suction cup module 31 includes a vacuum block 311; a support seat 312 arranged on the vacuum block 311 to support the battery; and a negative pressure suction nozzle 313 connected to the inside of the vacuum block 311 to generate negative pressure to adsorb the battery.
[0041] The vacuum manifold 311 can be connected to the negative pressure device through a vacuum pipeline, so that there is a lack of air inside the vacuum manifold 311. The missing air can be sucked in through the negative pressure suction nozzle 313. When the battery is placed on the support seat 312, the negative pressure suction nozzle 313 is blocked by the battery, so the negative pressure can tightly adsorb the battery on the vacuum manifold 311, thereby achieving adsorption and fixation of the battery.
[0042] And, a presence detection module 4 capable of detecting the placement of the battery, the presence detection module 4 includes: a support sheet metal 41 fixedly connected to the dust suction hood 34; a sensor mounting plate 42 provided on the support sheet metal 41; and a presence sensor 43 provided on the detector mounting plate and capable of reminding of the placement of the battery.
[0043] The support sheet metal 41 and the sensor mounting plate 42 are used to fix the presence sensor 43. The presence sensor 43 can detect whether the battery is clamped or adsorbed and fixed, so as to determine whether the cleaning function can be performed, playing a warning role.
[0044] Preferably, the battery workpiece is used to be placed between the double extrusion and flipping modules 2, and the double extrusion and flipping modules 2 can realize the 90-degree continuous flipping of the battery through the linear module 22.
[0045] Furthermore, the linear module 22 includes a lead screw assembly 221 located at the top of the support frame 21; a driving component 222 for driving the lead screw assembly 221 to work; and a slider 223 provided on the lead screw assembly 221 and used to connect the flipping component 23.
[0046] The lead screw assembly is composed of a lead screw and a nut seat. The nut seat is fixedly connected to the slider 223. When the lead screw rotates, the slider 223 can be driven to reciprocate through the nut seat, and the driving component 222 is used to drive the lead screw to rotate.
[0047] Furthermore, the flipping component 23 includes: a connection base 231 capable of moving through the linear module 22; a servo motor 232 provided on the connection base 231; and a clamping block 233 provided on the output shaft of the servo motor 232.
[0048] The connection base 231 can be connected to the slider 223. When the slider 223 moves, the connection base 231 can be driven to move. When the servo motor 232 works, it can drive the clamping block 233 to rotate. When the clamping block 233 clamps the battery, the flipping of the battery can be realized.
[0049] Furthermore, the dust suction hood 34 includes a dust removal hood main body 341; a laser protection plate 342 provided on the inner wall of the dust removal hood main body 341; and two universal air nozzles 343 penetrating through the dust removal hood main body 341 and extending to the outside thereof. One end of the universal air nozzle 343 located inside the dust removal hood is used to suck the particulate matter generated during the laser cleaning process.
[0050] The dust removal hood main body 341 is composed of a frame and a hood body. The lifting and avoidance module 32 and the active rotation module 33 are both located inside the frame, and the hood body is located above the frame.
[0051] The dust removal cover body 341 can wrap the lifting and avoiding module 32 and the active rotation module 33, enabling the battery cleaning to be carried out in the dust removal cover body 341, and then the particulate matter during the laser cleaning process can be adsorbed through the universal air nozzle 343.
[0052] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A laser galvanometer cleaning device, characterized in that: include: A galvanometer module (1) capable of reciprocating in three axes, namely, X, Z and Y, and used for laser cleaning of workpieces; A double extrusion flip module (2) for clamping a battery and being able to flip it; the double extrusion flip module (2) comprises two horizontally arranged support frames (21); a linear module (22) is arranged on each of the support frames (21); a flip assembly (23) is arranged on the linear module (22); the flip assembly (23) comprises a connecting base (231) that can move through the linear module (22); a servo motor (232) arranged on the connecting base (231); and a clamping block (233) arranged on the output shaft of the servo motor (232); the two groups of clamping blocks (233) clamp the battery core under the drive of the linear module (22), and simultaneously rotate and flip in a vertical plane under the drive of the servo motor (232); A support module (3) located between the double extrusion flip modules (2) and used for supporting and rotating the battery; The support module (3) comprises: a lifting and avoiding module (32) capable of raising or lowering the height of the battery; An active rotating module (33) is arranged on the lifting and avoiding module (32), and the active rotating module (33) can absorb and fix the battery core and can also make the battery core rotate in a horizontal plane.
2. The laser galvanometer cleaning device according to claim 1, characterized in that: The battery is used to be placed between the double extrusion flip modules (2), and the double extrusion flip modules (2) can realize a 90-degree flip of the battery.
3. The laser galvanometer cleaning device according to claim 1, characterized in that: The lifting and avoiding module (32) comprises: a vertically arranged support frame (321); two slide rails (322) arranged in the vertical direction of the support frame (321); a slider (323) slidably connected to the slide rail (322), and the slider (323) can be connected to the active rotating module (33); a cylinder mounting plate (324) fixed to the bottom of the support frame (321); a lifting cylinder (325) mounted on the cylinder mounting plate (324); a floating joint (326) is provided on the output end of the lifting cylinder (325); and a cylinder connecting block (327) is provided on the slider (323) and connected to the floating joint (326).
4. The laser galvanometer cleaning device according to claim 1, characterized in that: The active rotating module (33) comprises: a linear bearing mounting module (331) capable of being raised and lowered by a jacking and avoiding module (32); a driving motor (332) fixed to the linear bearing mounting module (331) by a motor mounting plate; a driving wheel (333) arranged on the output shaft of the driving motor (332); a seat bearing (334) arranged on the linear bearing mounting module (331); a transmission shaft (335) arranged at the rotating end of the seat bearing (334), the transmission shaft (335) being fixedly connected to the battery cell vacuum suction cup module (31); and a driven wheel (336) arranged at the other end of the transmission shaft (335) penetrating the seat bearing (334), the driven wheel (336) being transmission-connected to the driving wheel (333) by a synchronous belt.
5. The laser galvanometer cleaning device according to claim 1, characterized in that: A charge detection module (4) capable of detecting the placement of a battery, the charge detection module (4) comprising: a supporting sheet metal (41); a sensor mounting plate (42) disposed on the supporting sheet metal (41); and a charge sensor (43) disposed on the sensor mounting plate capable of reminding the placement of the battery.
6. The laser galvanometer cleaning device according to claim 1, characterized in that: A battery cell vacuum suction cup module (31) is arranged on the active rotating module (33) to adsorb the battery; the battery cell vacuum suction cup module (31) comprises a vacuum block (311); a support seat (312) arranged on the vacuum block (311) to support the battery; and a negative pressure suction nozzle (313) connected to the inside of the vacuum block (311) to generate negative pressure to adsorb the battery.
7. The laser galvanometer cleaning device according to claim 2, characterized in that: A dust hood (34) is arranged on the support module (3), and the dust hood (34) includes a dust hood body (341); a laser protection plate (342) arranged on the inner wall of the dust hood body (341); and two universal air nozzles (343) that penetrate the dust hood body (341) and extend to the outside thereof, wherein one end of the universal air nozzle (343) is located inside the dust hood and is used to absorb particulate matter generated during the laser cleaning process.
8. The laser galvanometer cleaning device according to claim 1, characterized in that: The linear module (22) comprises a screw assembly (221) located at the top of the support frame (21); a driving assembly (222) for driving the screw assembly (221) to work; and a sliding member (223) provided on the screw assembly (221) for connecting to a flip assembly (23).
9. The laser galvanometer cleaning device according to claim 7, characterized in that: The dust removal hood body (341) is composed of a frame and a hood body, the lifting and avoiding module (32) and the active rotating module (33) are both located inside the frame, and the hood body is located above the frame.
10. The laser galvanometer cleaning device according to claim 1, characterized in that: The galvanometer module (1) comprises: an X-axis component (11), a Y-axis component (12), a Z-axis component (13), and a galvanometer component (14); the Y-axis component (12) is located on a sliding part of the X-axis component (11); the Z-axis component (13) is located on a sliding part of the Y-axis component (12); and the galvanometer component (14) is located on a sliding part of the Z-axis component (13).
Citation Information
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