Automatic bending mechanism of bending machine

By designing a bending machine automatic bending mechanism with full angle bending and adjustable bending components, the existing bending machines can only achieve plane direction bending and radian diameter adjustment, and achieve flexible adjustment of full angle bending and radian diameter of steel wire, improving production flexibility and efficiency.

CN222957380UActive Publication Date: 2025-06-10江苏久光机床科技有限公司
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Patent Information

Application Number
CN202421814366.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-10
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Existing bending machines can only achieve bending in the plane direction, limiting production flexibility, and when changing the arc diameter of the bending position, it is necessary to replace or adjust the mold, which is time-consuming and labor-consuming.

Method used

An automatic bending mechanism of the bending machine is designed, adopting a full-angle bending design and adjustable bending assembly. Through the combination of electric push rods, turntables, gears and motors, flexible adjustment of the full-angle bending and arc diameter of the steel wire is achieved.

Benefits of technology

It realizes flexible conversion of full angle bending and radian diameter, improves production flexibility and efficiency, and avoids the time and labor of mold replacement and adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic bending mechanism of a bending machine, and relates to the technical field of bending machines, the automatic bending mechanism of the bending machine comprises a fixing plate, one side of the fixing plate is fixedly connected with a steel wire outlet, the outer side of the steel wire outlet is rotatably connected with a rotating disc, one side of the rotating disc is fixedly connected with two fixing blocks, and the fixing blocks are fixedly connected with the rotating disc. And one sides of the two fixing blocks are fixedly connected with electric push rods, and one ends of the two electric push rods are fixedly connected with a first sliding plate and a second sliding plate correspondingly. The output end of the second motor rotates to drive the gear to rotate, the gear drives the gear ring meshed with the gear to rotate, then the gear ring rotates to enable the rotary disc connected with the gear ring to rotate synchronously, the bending direction is adjusted, and the problem that an existing device can only achieve bending in the plane direction and has large limitation is solved. And the bending radian diameter of the steel wire can be flexibly adjusted according to the requirements of different products, so that the diversified production requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending machines, and particularly relates to an automatic bending mechanism for a bending machine. Background Technique

[0002] A bending machine is a mechanical device specifically used for bending metal workpieces. Common bending mechanisms include manual bending machines, hydraulic bending machines, and numerical control bending machines, etc. They are widely used in fields such as metal processing, construction, and automobile manufacturing, and are one of the important devices for realizing the processing and production of metal products.

[0003] In the existing bending machine technology, the bending of steel wires is usually to convey the steel wires on a flat workbench and adjust the position back and forth so that the steel wires are at the bending position, and then rotate and extrude through a bending die at a fixed position to realize the bending of the steel wires. However, since the existing device can only realize bending in the plane direction, there are great limitations. When bending in other directions is required, manual adjustment by the operator is needed, resulting in a relatively low overall work efficiency. In addition, when it is necessary to change the arc diameter of the bending position, traditional bending machines often need to replace or adjust the die, which not only takes time and effort but also limits the flexibility in the production process. Content of the Utility Model

[0004] The utility model provides an automatic bending mechanism for a bending machine, which has the advantages of full-angle bending and flexible conversion of the arc diameter of the bending position, so as to solve the problems that the existing device can only realize bending in the plane direction and has great limitations. In addition, when it is necessary to change the arc diameter of the bending position, traditional bending machines often need to replace or adjust the die, which not only takes time and effort but also limits the flexibility in the production process.

[0005] To achieve the purpose of full-angle bending and flexible conversion of the arc diameter of the bending position, the utility model provides the following technical solution: an automatic bending mechanism for a bending machine, including a fixing plate, one side of the fixing plate is fixedly connected with a steel wire outlet, the outside of the steel wire outlet is rotatably connected with a turntable, one side of the turntable is fixedly connected with two fixing blocks, one side of each of the two fixing blocks is fixedly connected with an electric push rod, the telescopic ends of the two electric push rods both extend to the other side of the fixing blocks, one ends of the two electric push rods are respectively fixedly connected with a first sliding plate and a second sliding plate, a bending component is arranged on one side of the first sliding plate, an adjusting component is arranged on one side of the second sliding plate, two first chutes are opened on one side of the turntable, and the first sliding plate and the second sliding plate are respectively slidably connected inside the two first chutes.

[0006] Preferably, a gear ring and a gear are rotatably connected to the other side of the fixing plate. The gear ring is fixedly connected to the turntable, and the gear ring is meshed with the gear. A second motor is also installed on the other side of the fixing plate, and the output end of the second motor is fixedly connected to the gear. By rotating the output end of the second motor, the bending direction is adjusted, which solves the problem that the existing device can only realize bending in the plane direction and has great limitations.

[0007] Preferably, the bending assembly includes a first rotating plate, which is rotatably connected to one side of the first sliding plate. A groove block is fixedly connected to the top surface of the first rotating plate. A first motor is fixedly connected to the other side of the first sliding plate, and the output end of the first motor is fixedly connected to the first rotating plate.

[0008] Preferably, the adjusting assembly includes a second rotating plate, which is rotatably connected to one side of the second sliding plate. Two vertical plates are fixedly connected to the top surface of the second rotating plate. A rotating roller is rotatably connected between the two vertical plates. Four second sliding grooves are formed on the outer surface of the rotating roller. A third motor is fixedly installed on one side of one of the vertical plates, and the output end of the third motor is fixedly connected to the rotating roller. The rotation of the output end of the third motor drives the rotating roller to rotate, so that the four second sliding grooves formed on the outer surface of the rotating roller are switched, realizing the function of adjusting the arc diameter at the bending place.

[0009] Preferably, the adjusting assembly further includes eight sliding blocks. The eight sliding blocks are grouped in pairs, and the four groups of sliding blocks are respectively slidably connected inside the four second sliding grooves. A first return spring is fixedly connected between each group of sliding blocks.

[0010] Preferably, two bending rods are respectively fixedly connected to the top surface of each group of sliding blocks. The diameters of the bending rods corresponding to the top surfaces of each group of sliding blocks are different. Triangular blocks are fixedly connected to the top surfaces of every two bending rods, and the top surface of the triangular block is in movable contact with the inside of the groove block.

[0011] Preferably, a third rotating plate is rotatably connected to the other side of the second sliding plate. The third rotating plate is fixedly connected to the second rotating plate. Short rods are respectively fixedly connected to the top surfaces of the third rotating plate and the second sliding plate. A second return spring is installed between the two short rods. After one bending is completed, the second return spring rebounds to drive the third rotating plate together with the adjusting assembly to reset, which is convenient for the next bending.

[0012] Compared with the prior art, the present utility model provides an automatic bending mechanism for a bending machine, which has the following beneficial effects:

[0013] 1. The automatic bending mechanism of this bending machine drives the gear to rotate through the rotation of the output end of the second motor. The gear drives the engaged gear ring to rotate, and then the rotation of the gear ring causes the turntable connected to the gear ring to rotate synchronously, so that the two fixed blocks rotate around the steel wire outlet as the center, thereby adjusting the bending direction, solving the problem that the existing device can only perform bending in the plane direction and has great limitations.

[0014] 2. The automatic bending mechanism of this bending machine drives the rotating roller to rotate through the rotation of the output end of the third motor, so that the four second sliding grooves opened on the outer surface of the rotating roller are switched. Each group of sliding blocks slidingly connected inside the four second sliding grooves are respectively installed with bending rods of different diameters at the top surfaces. The steel wire is clamped and rotated by the two bending rods of different diameters, realizing the function of adjustable bending arc diameter, and can flexibly adjust the bending arc diameter of the steel wire according to the requirements of different products, so as to meet the diversified production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front structural schematic diagram of the present utility model;

[0016] Figure 2 is a back structural schematic diagram of the present utility model;

[0017] Figure 3 is a structural schematic diagram of the bending structure of the present utility model;

[0018] Figure 4 is a structural schematic diagram of the adjusting component of the present utility model;

[0019] Figure 5 is a structural schematic diagram of the second return spring of the present utility model.

[0020] In the figure: 1, fixed plate; 2, steel wire outlet; 3, turntable; 4, fixed block; 5, first sliding groove; 6, electric push rod; 7, first sliding plate; 8, second sliding plate; 9, first rotating plate; 10, groove block; 11, first motor; 12, gear ring; 13, gear; 14, second motor; 15, second rotating plate; 16, vertical plate; 17, rotating roller; 18, third motor; 19, second sliding groove; 20, sliding block; 21, first return spring; 22, bending rod; 23, triangular block; 24, third rotating plate; 25, short rod; 26, second return spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1:

[0022] Please refer to Figures 1 - 3 , the present invention discloses an automatic bending mechanism for a bending machine, including a fixing plate 1. One side of the fixing plate 1 is fixedly connected with a steel wire outlet 2. The outside of the steel wire outlet 2 is rotatably connected with a turntable 3. One side of the turntable 3 is fixedly connected with two fixing blocks 4. One side of each of the two fixing blocks 4 is fixedly connected with an electric push rod 6. The telescopic ends of the two electric push rods 6 extend to the other side of the fixing blocks 4. One ends of the two electric push rods 6 are respectively fixedly connected with a first sliding plate 7 and a second sliding plate 8. A bending assembly is arranged on one side of the first sliding plate 7, and an adjusting assembly is arranged on one side of the second sliding plate 8. Two first chutes 5 are opened on one side of the turntable 3. The first sliding plate 7 and the second sliding plate 8 are respectively slidably connected inside the two first chutes 5.

[0023] On the other side of the fixing plate 1, a gear ring 12 and a gear 13 are rotatably connected. The gear ring 12 is fixedly connected with the turntable 3. The gear ring 12 is meshed with the gear 13. A second motor 14 is also installed on the other side of the fixing plate 1. The output end of the second motor 14 is fixedly connected with the gear 13.

[0024] The bending assembly includes a first rotating plate 9. The first rotating plate 9 is rotatably connected to one side of the first sliding plate 7. The top surface of the first rotating plate 9 is fixedly connected with a groove block 10. On the other side of the first sliding plate 7, a first motor 11 is fixedly connected. The output end of the first motor 11 is fixedly connected with the first rotating plate 9.

[0025] On the other side of the second sliding plate 8, a third rotating plate 24 is rotatably connected. The third rotating plate 24 is fixedly connected with a second rotating plate 15. The top surfaces of the third rotating plate 24 and the second sliding plate 8 are respectively fixedly connected with short rods 25. A second return spring 26 is installed between the two short rods 25.

[0026] Specifically, when it is necessary to adjust the turning direction, the rotation of the output end of the second motor 14 drives the gear 13 to rotate, and the gear 13 drives the engaged ring gear 12 to rotate. Furthermore, the rotation of the ring gear 12 causes the turntable 3 connected to the ring gear 12 to rotate synchronously, so that the two fixed blocks 4 rotate around the steel wire outlet 2 as the center, thereby adjusting the bending direction, solving the problem that the existing device can only achieve bending in the plane direction and has great limitations. When bending, the rotation of the second rotating plate 15 drives the synchronous rotation of the third rotating plate 24 on the other side of the second sliding plate 8, so that the second return spring 26 between the third rotating plate 24 and the two short rods 25 fixedly connected to the top surface of the second sliding plate 8 is stretched. When a bending is completed, the third rotating plate 24 together with the adjusting assembly is reset by the rebound of the second return spring 26. Embodiment 2:

[0027] Based on the above Embodiment 1, please refer to Figure 4 and Figure 5 The adjusting assembly includes a second rotating plate 15. The second rotating plate 15 is rotatably connected to one side of the second sliding plate 8. Two vertical plates 16 are fixedly connected to the top surface of the second rotating plate 15. A rotating roller 17 is rotatably connected between the two vertical plates 16. Four second sliding grooves 19 are formed on the outer surface of the rotating roller 17. A third motor 18 is fixedly installed on one side of one of the vertical plates 16. The output end of the third motor 18 is fixedly connected to the rotating roller 17.

[0028] The adjusting assembly further includes eight sliding blocks 20. The eight sliding blocks 20 are grouped in pairs. The four groups of sliding blocks 20 are respectively slidably connected inside the four second sliding grooves 19. A first return spring 21 is fixedly connected between each group of sliding blocks 20.

[0029] Two bending rods 22 are respectively fixedly connected to the top surface of each group of sliding blocks 20. The diameters of the bending rods corresponding to the top surfaces of each group of sliding blocks are different. Two triangular blocks 23 are fixedly connected to the top surfaces of every two bending rods 22. The top surface of the triangular block 23 is in movable contact with the inside of the groove block 10.

[0030] Specifically, the rotation of the output end of the third motor 18 drives the rotating roller 17 to rotate, so that the four second sliding grooves 19 formed on the outer surface of the rotating roller 17 are switched. Each group of sliding blocks 20 slidably connected inside the four second sliding grooves 19 are respectively provided with bending rods 22 of different diameters at the top surfaces. The steel wire is clamped and rotated by the two bending rods 22 of different diameters, realizing the function of adjustable arc diameter at the bending place, and can flexibly adjust the bending arc diameter of the steel wire according to the requirements of different products, so as to meet the diversified production requirements.

[0031] Working principle and usage process of the utility model: When it is necessary to bend a steel wire using a steel wire bender, the steel wire will be conveyed out from the steel wire outlet 2 fixedly connected to one side of the fixed plate 1. By respectively pushing the first sliding plate 7 and the second sliding plate 8 to slide in the first chute 5 through two electric push rods 6, the first sliding plate 7 and the second sliding plate 8 move relatively, and two triangular blocks 23 are inserted into the groove block 10. Since the outer inclined surfaces of the two triangular blocks 23 are adapted to the inner wall of the groove block 10, the two triangular blocks 23 drive the two sliding blocks 20 to move relatively in the second chute 19, so that the two bending rods 22 can clamp the steel wire. Then, the rotation of the output end of the first motor 11 drives the groove block 10 to rotate. At this time, the two triangular blocks 23 are inserted into the groove block 10, so the whole adjusting assembly on one side of the second sliding plate 8 rotates, and thus the two bending rods 22 clamping and fixing the steel wire rotate around the center, and the bending of the steel wire to the left or right is completed by the rotation and extrusion of the bending rods 22. When bending, the rotation of the second rotating plate 15 drives the third rotating plate 24 on the other side of the second sliding plate 8 to rotate synchronously, so that the second return spring 26 between the third rotating plate 24 and the two short rods 25 fixedly connected to the top surface of the second sliding plate 8 is stretched. When one bending is completed, the first sliding plate 7 and the second sliding plate 8 are respectively driven by the two electric push rods 6 to move and separate the triangular blocks 23 from the groove block 10. At this time, through the resilience of the second return spring 26, the third rotating plate 24 together with the adjusting assembly is reset, facilitating the next bending.

[0032] When it is necessary to adjust the bending direction, the rotation of the output end of the second motor 14 drives the gear 13 to rotate, and the gear 13 drives the engaged gear ring 12 to rotate. Then, through the rotation of the gear ring 12, the turntable 3 connected to the gear ring 12 rotates synchronously, so that the two fixed blocks 4 rotate around the steel wire outlet 2 as the center, thereby adjusting the bending direction, solving the problem that the existing device can only achieve bending in the plane direction and has great limitations.

[0033] The rotation of the output end of the third motor 18 drives the rotating roller 17 to rotate, so that the four second chutes 19 opened on the outer surface of the rotating roller 17 are switched. Each group of sliding blocks 20 slidably connected inside the four second chutes 19 are respectively installed with bending rods 22 of different diameters. By clamping and rotating the steel wire with the two bending rods 22 of different diameters, the function of adjusting the arc diameter at the bending place is realized, and the bending arc diameter of the steel wire can be flexibly adjusted according to the requirements of different products, so as to meet the diversified production requirements.

Claims

1. An automated bending mechanism for a bending machine, comprising a fixed plate (1), characterized in that: One side of the fixed plate (1) is fixedly connected to a steel wire outlet (2), and the outer side of the steel wire outlet (2) is rotatably connected to a turntable (3), one side of the turntable (3) is fixedly connected to two fixed blocks (4), one side of the two fixed blocks (4) is fixedly connected to an electric push rod (6), and the telescopic ends of the two electric push rods (6) extend to the other side of the fixed block (4), and one end of the two electric push rods (6) is respectively fixedly connected to a first sliding plate (7) and a second sliding plate (8), one side of the first sliding plate (7) is provided with a bending component, and one side of the second sliding plate (8) is provided with an adjusting component, and one side of the turntable (3) is provided with two first sliding grooves (5), and the first sliding plate (7) and the second sliding plate (8) are respectively slidably connected to the inside of the two first sliding grooves (5).

2. The automatic bending mechanism of a bending machine according to claim 1, characterized in that: A ring gear (12) and a gear (13) are rotatably connected to the other side of the fixed plate (1); the ring gear (12) is fixedly connected to the rotating disk (3); the ring gear (12) is meshingly connected to the gear (13); a second motor (14) is also installed on the other side of the fixed plate (1); an output end of the second motor (14) is fixedly connected to the gear (13).

3. The automatic bending mechanism of a bending machine according to claim 1, characterized in that: The bending assembly comprises a first rotating plate (9), the first rotating plate (9) being rotatably connected to one side of a first sliding plate (7), a groove block (10) being fixedly connected to the top surface of the first rotating plate (9), a first motor (11) being fixedly connected to the other side of the first sliding plate (7), and an output end of the first motor (11) being fixedly connected to the first rotating plate (9).

4. The automatic bending mechanism of a bending machine according to claim 1, characterized in that: The adjustment assembly comprises a second rotating plate (15), the second rotating plate (15) being rotatably connected to one side of the second sliding plate (8), the top surface of the second rotating plate (15) being fixedly connected to two vertical plates (16), a rotating roller (17) being rotatably connected between the two vertical plates (16), the outer surface of the rotating roller (17) being provided with four second sliding grooves (19), a third motor (18) being fixedly mounted on one side of one of the vertical plates (16), the output end of the third motor (18) being fixedly connected to the rotating roller (17).

5. The automatic bending mechanism of a bending machine according to claim 4, characterized in that: The adjustment assembly further comprises eight sliding blocks (20), wherein the eight sliding blocks (20) are arranged in groups of two, and the four groups of sliding blocks (20) are respectively slidably connected to the inside of the four second sliding grooves (19), and a first return spring (21) is fixedly connected between each group of sliding blocks (20).

6. The automatic bending mechanism of a bending machine according to claim 5, characterized in that: The top surface of each group of sliding blocks (20) is respectively fixedly connected to two bending rods (22); the diameters of the bending rods (22) corresponding to the top surface of each group of sliding blocks (20) are different; the top surfaces of each two bending rods (22) are fixedly connected to a triangular block (23); the top surface of the triangular block (23) is in active contact with the inside of the groove block (10).

7. The automatic bending mechanism of a bending machine according to claim 1, characterized in that: The other side of the second sliding plate (8) is rotatably connected to a third rotating plate (24), the third rotating plate (24) is fixedly connected to the second rotating plate (15), the top surfaces of the third rotating plate (24) and the second sliding plate (8) are respectively fixedly connected to short rods (25), and a second return spring (26) is installed between the two short rods (25).