Anti-deformation cutting device for aluminum profile

By designing an anti-deformation cutting device for aluminum profiles, the aluminum profile is tightened and fixed by using slide rails, sliders and clamp structures, the problem of deformation caused by fixed extrusion during the cutting process is solved, and the processing quality and machiningability are ensured.

CN222957587UActive Publication Date: 2025-06-10CHIPING SHENGHE ALUMINUM CO LTD
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Patent Information

Application Number
CN202421628631.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-10
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

During the cutting process of aluminum profiles, thin profiles are prone to deformation due to fixed extrusion, which affects the subsequent processing process.

Method used

An aluminum profile anti-deformation cutting device is designed, using a rectangular plate structure workbench, combined with the structure of slide rail, slider and clamp, the aluminum profile is tightened and fixed through the clamps at the front and rear ends to avoid deformation.

Benefits of technology

The aluminum profile is kept tight by the clamping structure to avoid deformation and ensure the machiningability and processing quality of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-deformation cutting device for an aluminum profile, relates to the technical field of aluminum profile cutting, and solves the problems that if the thickness of the aluminum profile to be processed is relatively thin, the aluminum profile is very easy to deform to a certain extent when being fixedly extruded in some cutting processes and the extrusion force is relatively large, and the cutting quality is influenced. And the subsequent processing process is influenced. The anti-deformation cutting device for the aluminum profile comprises a workbench; the workbench is of a rectangular plate structure. The two sides of the top of the workbench are each fixedly provided with a set of first sliding rails. The front side and the rear side of the inner side of the first sliding rail are each slidably provided with a first sliding block of a rectangular block structure. A second sliding rod of a cylindrical structure is arranged in the circular through groove in one side of the second sliding block in a sliding mode. A first clamping block of a U-shaped block structure is fixedly arranged at one end of the second sliding rod. An air cylinder is fixedly arranged on one side of the first clamping block; the inner side end of the air cylinder is in transmission connection with a second clamping block. And the subsequent machinability is ensured, and the machining quality can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum profile cutting, and more specifically, particularly relates to an aluminum profile anti-deformation cutting device. Background Art

[0002] The machinability of aluminum profiles is excellent. Among various wrought aluminum alloys and cast aluminum alloys, and in various states after the production of these alloys, the changes in machining characteristics are quite large, which requires special machine tools or technologies to meet the different cutting needs of aluminum profiles.

[0003] The current aluminum profile cutting devices currently still have the following deficiencies:

[0004] When cutting aluminum profiles, it is usually necessary to compact and fix the aluminum profiles to be processed. If the thickness of the aluminum profiles to be processed is relatively thin, during some cutting processes, when the fixing extrusion force is relatively large, it is extremely easy to cause a certain degree of deformation of the aluminum profiles themselves, thereby affecting the subsequent processing process. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides an aluminum profile anti-deformation cutting device to solve the problem that when cutting aluminum profiles, it is usually necessary to compact and fix the aluminum profiles to be processed. If the thickness of the aluminum profiles to be processed is relatively thin, during some cutting processes, when the fixing extrusion force is relatively large, it is extremely easy to cause a certain degree of deformation of the aluminum profiles themselves, thereby affecting the subsequent processing process as mentioned in the above background art.

[0006] The purpose and effect of the aluminum profile anti-deformation cutting device of the utility model are achieved by the following specific technical means:

[0007] A device for preventing deformation of aluminum profiles and cutting, comprising: a workbench; the workbench adopts a rectangular plate structure, and a through-type rectangular through-slot structure is provided on the top of the workbench; a fixed plate is fixedly arranged in the middle of the top of the workbench; a group of first slide rails are fixedly arranged on both sides of the top of the workbench; a group of first sliders of rectangular block structure are slidably arranged on the front and rear sides of the inner side of the first slide rail, and a through-type screw hole structure is provided on one side of the first slider; a first slide bar of cylindrical structure is fixedly arranged on one side of the top of the first slider; a second slide bar of U-shaped block structure is slidably arranged on the outer side of the first slide bar, a through-type circular through-slot structure is provided on one side of the second slide bar, and a through-type screw hole structure is provided on one side of the second slide bar; a second slide bar of cylindrical structure is slidably arranged in the circular through-slot on one side of the second slide bar; a first clamping block of U-shaped block structure is fixedly arranged at one end of the second slide bar, and the first clamping block is made of rubber block; a cylinder is fixedly arranged on one side of the first clamping block; a second clamping block is transmission-connectedly arranged on the inner side end of the cylinder, and the second clamping block is made of rubber block.

[0008] Furthermore, a first lead screw is rotatably provided on the front side of the inner side of the first slide rail, and the first lead screw is threadedly connected to a group of first sliders on the front side; a first motor is fixedly provided on the front side of the first slide rail, and the first motor is transmission-connected to the first lead screw; a second lead screw is rotatably provided on the rear side of the inner side of the first slide rail, and the second lead screw is threadedly connected to the first slider on the rear side; a second motor is fixedly provided on the rear side of the first slide rail, and the second motor is transmission-connected to the second lead screw; a first screw is rotatably provided on one side of the top of the first slider, and the first screw is threadedly connected to the second slider; a second screw is rotatably provided on the rear side of the first clamp, and the second screw is threadedly connected to the second slider.

[0009] Furthermore, two sets of second slide rails are fixedly arranged on one side of the bottom of the workbench; a third screw is rotatably arranged on the inner side of the second slide rail; a fourth motor is fixedly arranged on the bottom of the second slide rail, and the fourth motor is transmission connected to the third screw; a sliding frame with a rectangular frame structure is slidably arranged on one side of the second slide rail; a fifth motor is fixedly arranged on one side of the sliding frame; a blade is rotatably arranged on one side of the top of the sliding frame, and the blade is transmission connected to the fifth motor.

[0010] Furthermore, the fixing plate adopts a U-shaped plate structure; a box body with a rectangular groove structure is fixedly arranged at the middle bottom of the fixing plate, and a ventilation hole structure is opened in a rectangular array at the bottom of the box body; a placement groove with a rectangular groove structure is arranged in the rectangular groove of the box body, and a through-type air vent structure is opened in a rectangular array at the bottom of the placement groove; a cooling fan is fixedly arranged on the top of the box body.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In this application, compared with the traditional compaction and fixation method that tightens and fixes the aluminum profile through the first clamping blocks and the second clamping blocks at the front and rear ends, the aluminum profile can be in a taut state. Even if the aluminum profile is relatively thin, it will not deform, ensuring the subsequent processability and being beneficial to the improvement of processing quality.

[0013] Start the cooling fan to blow air flow to dissipate heat from the area where cutting operation is carried out below. The ice cubes can cool the air flow to improve the cooling effect. At the same time, the water flow from the melting ice cubes can also drip onto the cutting area to further cool down, control the cutting temperature to a certain extent, and further reduce the phenomenon of aluminum profile deformation. Brief Description of the Drawings

[0014] Figure 1 It is the overall axonometric structure schematic diagram of the present utility model.

[0015] Figure 2 It is the overall top view structure schematic diagram of the present utility model.

[0016] Figure 3 It is the overall side view structure schematic diagram of the present utility model.

[0017] Figure 4 It is the overall bottom view structure schematic diagram of the present utility model.

[0018] Figure 5 It is the partial split structure schematic diagram of the first slider of the present utility model.

[0019] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0020] 1. Workbench; 101. First slide rail; 102. First lead screw; 103. First motor; 104. Second lead screw; 105. Second motor; 106. First slider; 107. First slide bar; 108. First screw; 109. Second slider; 110. Second slide bar; 111. First clamping block; 112. Second screw; 113. Cylinder; 114. Second clamping block; 115. Second slide rail; 116. Fourth motor; 117. Sliding frame; 118. Fifth motor; 119. Blade; 120. Third lead screw; 2. Fixed plate; 201. Box body; 202. Placing groove; 203. Cooling fan. Detailed Description of the Embodiment

[0021] The following further describes the embodiments of the present utility model in detail with reference to the drawings and embodiments. Embodiment 1:

[0022] As shown in Att Figure 1 to Att Figure 5 shown:

[0023] The utility model provides an aluminum profile anti-deformation cutting device, including: a workbench 1; the workbench 1 adopts a rectangular plate structure, and a through rectangular through groove structure is opened at the top of the workbench 1; a fixed plate 2 is fixedly arranged in the middle of the top of the workbench 1; a group of first slide rails 101 are fixedly arranged on both sides of the top of the workbench 1; a group of first sliders 106 with a rectangular block structure are slidably arranged on the front and rear sides inside the first slide rail 101, and a through screw hole structure is opened on one side of the first slider 106; a first slide bar 107 with a cylindrical structure is fixedly arranged on one side of the top of the first slider 106; a second slider 109 with a U-shaped block structure is slidably arranged on the outer side of the first slide bar 107, a through circular through groove structure is opened on one side of the second slider 109, and a through screw hole structure is opened on one side of the second slider 109; a second slide bar 110 with a cylindrical structure is slidably arranged in the circular through groove on one side of the second slider 109; one end of the second slide bar 110 is fixedly provided with a first clamping block 111 with a U-shaped block structure, and the first clamping block 111 is made of a rubber block; a cylinder 113 is fixedly arranged on one side of the first clamping block 111; the inner end of the cylinder 113 is drivingly connected with a second clamping block 114, and the second clamping block 114 is made of a rubber block.

[0024] Among them, a first lead screw 102 is rotatably arranged on the front side inside the first slide rail 101, and the first lead screw 102 is in threaded fit connection with a group of first sliders 106 on the front side; a first motor 103 is fixedly arranged on the front side of the first slide rail 101, and the first motor 103 is drivingly connected with the first lead screw 102; a second lead screw 104 is rotatably arranged on the rear side inside the first slide rail 101, and the second lead screw 104 is in threaded fit connection with the first slider 106 on the rear side; a second motor 105 is fixedly arranged on the rear side of the first slide rail 101, and the second motor 105 is drivingly connected with the second lead screw 104; a first screw rod 108 is rotatably arranged on one side of the top of the first slider 106, and the first screw rod 108 is in threaded fit connection with the second slider 109; a second screw rod 112 is rotatably arranged on the rear side of the first clamping block 111, and the second screw rod 112 is in threaded fit connection with the second slider 109.

[0025] Among them, two groups of second slide rails 115 are fixedly arranged on one side of the bottom of the workbench 1; a third lead screw 120 is rotatably arranged inside the second slide rail 115; a fourth motor 116 is fixedly arranged at the bottom of the second slide rail 115, and the fourth motor 116 is drivingly connected with the third lead screw 120; a sliding frame 117 with a rectangular frame structure is slidably arranged on one side of the second slide rail 115; a fifth motor 118 is fixedly arranged on one side of the sliding frame 117; a blade 119 is rotatably arranged on one side of the top of the sliding frame 117, and the blade 119 is drivingly connected with the fifth motor 118.

[0026] The specific usage method and function of this embodiment:

[0027] During use, place the aluminum profile to be processed on the workbench 1, and then adjust the positions of each group of first clamping blocks 111 and each group of second clamping blocks 114 according to the diameter and height of the aluminum profile. By rotating the first screw rod 108, drive the second slider 109 to slide up and down along the first slide rod 107. After adjusting to half of the profile height, adjust the positions of the first clamping block 111 and the second clamping block 114 according to the width of the profile. By rotating the second screw rod 112, drive the first clamping block 111 and the second slide rod 110 to slide along the circular through groove on the second slider 109, so as to adjust the distance between the left and right groups of first clamping blocks 111, so that the inner walls of the left and right groups of first clamping blocks 111 can be in contact with the outer wall of the aluminum profile. Then start the first motor 103 and the second motor 105 at the same time to drive the first lead screw 102 and the second lead screw 104 to rotate respectively, so that each group of front and rear first sliders 106 slide synchronously along the first slide rail 101, so that both ends and both sides of the aluminum profile are respectively between each group of first clamping blocks 111 and each group of second clamping blocks 114. Then start the air cylinder 113, so that the second clamping block 114 can approach the first clamping block 111, and cooperate with the first clamping block 111 to fixedly clamp the aluminum profile. Thus, through the cooperation of each group of first clamping blocks 111 and each group of second clamping blocks 114, the aluminum profile can be clamped and limited from both ends. Then start the first motor 103 and the second motor 105 again to drive each group of first sliders 106 to slide along the first slide rail 101, so that the distance between the front two groups of first sliders 106 and the blade 119 is the cutting length. Then start the fourth motor 116 to drive the third lead screw 120 to rotate, and drive the sliding frame 117 to slide upward along the second slide rail 115, so as to synchronously drive the fifth motor 118 and the blade 119 to slide upward, and make the blade 119 extend out from the rectangular through groove on the workbench 1 to cut the aluminum profile. Through the front and rear ends of each group of first clamping blocks 111 and each group of second clamping blocks 114 to tighten and fix the aluminum profile, the aluminum profile can be in a taut state, avoiding the traditional compaction and fixing method. Even if the aluminum profile is relatively thin, it will not deform, ensuring subsequent processability. After cutting a section, after taking away a part of the cut-off part, adjust the positions of the front two groups of first sliders 106, and then the cutting of the next section of aluminum profile can be continued. Embodiment 2:

[0028] On the basis of Embodiment 1, as shown in Appendix Figure 1 to Appendix Figure 5 shown:

[0029] Among them, the fixing plate 2 adopts a U-shaped plate structure; a box body 201 with a rectangular groove structure is fixedly arranged at the middle bottom of the fixing plate 2, and ventilation holes are formed in the bottom of the box body 201 in a rectangular array; a placing groove 202 with a rectangular groove structure is arranged in the rectangular groove of the box body 201, and through ventilation holes are formed in the bottom of the placing groove 202 in a rectangular array; a heat dissipation fan 203 is fixedly arranged at the top of the box body 201.

[0030] Specific usage mode and function of this embodiment:

[0031] In the present utility model, while cutting, ice cubes can be placed in the placing groove 202, and the placing groove 202 is placed into the box body 201, and then the heat dissipation fan 203 is started to blow air flow to dissipate heat from the area where cutting operation is carried out below. The ice cubes can cool the air flow to improve the cooling effect. At the same time, the water flow melted from the ice cubes can also drip onto the cutting area to further cool down, control the cutting temperature to a certain extent, and further reduce the phenomenon of aluminum profile deformation.

Claims

1. An aluminum profile anti-deformation cutting device, characterized in that: include: A workbench (1); the workbench (1) adopts a rectangular plate structure, and a through-type rectangular through-slot structure is provided on the top of the workbench (1); a fixed plate (2) is fixedly arranged in the middle of the top of the workbench (1); a group of first slide rails (101) are fixedly arranged on both sides of the top of the workbench (1); a group of first sliding blocks (106) of rectangular block structure are slidably arranged on both the front and rear sides of the inner side of the first sliding rail (101), and a through-type screw hole structure is provided on one side of the first sliding block (106); a first sliding rod (107) of cylindrical structure is fixedly arranged on one side of the top of the first sliding rod (106); a U-shaped block structure is slidably arranged on the outer side of the first sliding rod (107) A second slider (109) is provided, one side of the second slider (109) is provided with a through circular through groove structure, and one side of the second slider (109) is provided with a through screw hole structure; a second slide bar (110) with a cylindrical structure is slidably arranged in the circular through groove on one side of the second slider (109); a first clamping block (111) with a U-shaped block structure is fixedly arranged at one end of the second slide bar (110), and the first clamping block (111) is made of a rubber block; a cylinder (113) is fixedly arranged on one side of the first clamping block (111); and a second clamping block (114) is transmission-connectedly arranged at the inner side end of the cylinder (113), and the second clamping block (114) is made of a rubber block.

2. The aluminum profile anti-deformation cutting device according to claim 1, characterized in that: A first lead screw (102) is rotatably arranged at the front side of the inner side of the first slide rail (101), and the first lead screw (102) is threadedly connected to a group of first sliders (106) at the front side; a first motor (103) is fixedly arranged at the front side of the first slide rail (101), and the first motor (103) is transmission-connected to the first lead screw (102); a second lead screw (104) is rotatably arranged at the rear side of the inner side of the first slide rail (101), and the second lead screw (104) is threadedly connected to the first slider (106) at the rear side; a second motor (105) is fixedly arranged at the rear side of the first slide rail (101), and the second motor (105) is transmission-connected to the second lead screw (104).

3. The aluminum profile anti-deformation cutting device according to claim 1, characterized in that: A first screw rod (108) is rotatably provided on one side of the top of the first sliding block (106), and the first screw rod (108) is connected to the second sliding block (109) by means of a threaded fit; a second screw rod (112) is rotatably provided on the rear side of the first clamping block (111), and the second screw rod (112) is connected to the second sliding block (109) by means of a threaded fit.

4. The aluminum profile anti-deformation cutting device according to claim 1, characterized in that: Two sets of second slide rails (115) are fixedly arranged on one side of the bottom of the workbench (1); a third lead screw (120) is rotatably arranged inside the second slide rail (115); a fourth motor (116) is fixedly arranged at the bottom of the second slide rail (115), and the fourth motor (116) is transmission-connected to the third lead screw (120).

5. The aluminum profile anti-deformation cutting device according to claim 4, characterized in that: A sliding frame (117) with a rectangular frame structure is slidably disposed on one side of the second slide rail (115); a fifth motor (118) is fixedly disposed on one side of the sliding frame (117); a blade (119) is rotatably disposed on one side of the top of the sliding frame (117), and the blade (119) is transmission-connected to the fifth motor (118).

6. The aluminum profile anti-deformation cutting device according to claim 1, characterized in that: The fixing plate (2) adopts a U-shaped plate structure; a box body (201) with a rectangular groove structure is fixedly arranged at the middle bottom of the fixing plate (2), and a ventilation hole structure is provided at the bottom of the box body (201) in the shape of a rectangular array.

7. The aluminum profile anti-deformation cutting device according to claim 6, characterized in that: A placement groove (202) with a rectangular groove structure is arranged in the rectangular groove of the box body (201), and a through-type air vent structure is provided at the bottom of the placement groove (202) in a rectangular array; a heat dissipation fan (203) is fixedly arranged on the top of the box body (201).