Shearing device

By designing a shear device that uses hydraulic drive, the problem of insufficient shear force in existing shear equipment is solved, efficient shearing of high-purity materials is achieved, and the scope of application is improved.

CN222957607UActive Publication Date: 2025-06-10广东长信精密设备有限公司
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Patent Information

Application Number
CN202420656655.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-06-10
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing shearing equipment has little shear force and it is difficult to effectively cut off high-purity materials.

Method used

A shearing device using hydraulic drive is designed, including a hydraulic drive member and a cutting knife. The cutting knife is driven back and forth through the hydraulic drive member to achieve efficient shearing of high-purity materials.

Benefits of technology

Because this shear device adopts hydraulic drive, it has a large shear force, and can effectively cut off high-purity materials that are difficult to cut, which improves the scope of application of the shear device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a shearing device which comprises a rack, a feeding mechanism and a shearing mechanism, the rack comprises a shearing table, the feeding mechanism comprises a material pushing part capable of moving in a reciprocating mode, and high-purity materials can be pushed into the shearing table in the moving process of the material pushing part; the shearing mechanism comprises a hydraulic driving part and a cutter, the hydraulic driving part is arranged on the shearing table and connected with the cutter so as to drive the cutter to move in a reciprocating mode, and the cutter is arranged corresponding to the shearing table and used for shearing the high-purity materials on the shearing table. By the adoption of the shearing device, the high-purity material is pushed into the shearing table through the material pushing part, and the hydraulic driving part drives the cutter to shear the high-purity material on the shearing table. Due to the fact that the shearing device is driven hydraulically, the shearing force is large, high-purity materials which are difficult to cut off can be sheared, and the application range of the shearing device is widened.
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Description

Technical Field

[0001] This application belongs to the technical field of shearing equipment, and particularly relates to a shearing device. Background Art

[0002] High-purity materials usually refer to materials with impurity content less than 10 ppm (1 ppm is one millionth). Due to their extremely low impurity content, high-purity materials have broad application prospects. Taking high-purity metals as an example, due to the extremely low impurity content, it can effectively avoid the influence of impurities on the properties of metals. For example, tungsten metal as a filament was brittle due to impurities before and was not conducive to processing, but these drawbacks can be overcome after purification. Existing high-purity materials usually need to be sheared after preparation for convenient subsequent use, but existing shearing equipment uses a motor in cooperation with a lead screw for driving, and the shearing force is small. Summary of the Utility Model

[0003] The technical problem to be solved by this application is that the shearing force of existing shearing equipment is small, and a shearing device with a large shearing force is provided.

[0004] The technical solution proposed by this application is as follows:

[0005] A shearing device, comprising:

[0006] A frame, including a shearing table;

[0007] A feeding mechanism and a shearing mechanism arranged on the frame. The feeding mechanism includes a pusher that can reciprocate. During the movement of the pusher, the high-purity material can be pushed into the shearing table.

[0008] The shearing mechanism includes a hydraulic driving member and a cutting knife. The hydraulic driving member is arranged on the shearing table and is connected to the cutting knife to drive the cutting knife to reciprocate. The cutting knife is arranged corresponding to the shearing table for shearing the high-purity material at the shearing table.

[0009] Further, it further includes a first grating and a second grating. The first grating and the second grating are arranged on the frame at intervals along the conveying direction of the high-purity material, and the cutting knife is located between the first grating and the second grating.

[0010] Further, it further includes a controller and two series-connected start buttons. The controller is connected to the hydraulic driving member and the two start buttons. The two start buttons are arranged on the frame at intervals.

[0011] Further, it also includes a shearing protective cover which is arranged on the shearing table. The shearing protective cover and the shearing table form a shearing space and a material passing channel. The material passing channel penetrates through the shearing space along the conveying direction of the high-purity material. The cutting knife is located in the shearing space, and the material passing channel is used for the high-purity material to pass through.

[0012] Further, the frame also includes a receiving table, and the feeding mechanism and the receiving table are respectively arranged corresponding to the two ends of the material passing channel.

[0013] Further, the frame also includes a feeding table;

[0014] The feeding mechanism also includes a feeding driving part which is arranged on the feeding table and is connected with the pushing part to drive the pushing part to approach and move away from the shearing table. When the pushing part approaches the shearing table, it can push the high-purity material into the shearing table.

[0015] Further, the pushing part includes a connecting part and a pushing part which are connected with each other. The connecting part is connected with the feeding driving part, and the pushing part and the connecting part are arranged at an angle. The pushing part is used for pushing the high-purity material.

[0016] Further, the feeding mechanism also includes a lead screw module. The feeding driving part is connected with the lead screw module, and the lead screw module is connected with the pushing part;

[0017] The shearing device also includes a feeding protective cover which is arranged on the feeding table and is arranged corresponding to the lead screw module.

[0018] Further, the shearing mechanism also includes a movable plate, a pressing plate and an elastic part. The hydraulic driving part is connected with the movable plate, the cutting knife is connected with the movable plate, the pressing plate is movably connected to the movable plate in a reciprocating manner, and the elastic part is arranged between the movable plate and the pressing plate and is used for providing a force to make the pressing plate move away from the movable plate;

[0019] When the movable plate moves towards the high-purity material at the shearing table, the pressing plate can move along with the movable plate and press the high-purity material, and the cutting knife can shear the high-purity material pressed by the pressing plate.

[0020] Further, the pressing plate is provided with a through hole, and when the pressing plate moves relative to the movable plate, the cutting knife can pass through the through hole.

[0021] With the above-mentioned shearing device, the material pushing member pushes the high-purity material into the shearing table, and the hydraulic driving member drives the cutting tool to shear the high-purity material at the shearing table. Since this shearing device is hydraulically driven, the shearing force is relatively large, and it can shear high-purity materials that are difficult to cut, thereby expanding the applicable range of this shearing device. Description of the Drawings

[0022] The drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation to the present application.

[0023] Figure 1 It is a schematic structural diagram of the shearing device provided by an embodiment of the present application;

[0024] Figure 2 It is Figure 1 a schematic cross-sectional structure diagram of the shearing device shown;

[0025] Figure 3 It is Figure 2 an enlarged schematic diagram of part A in the cross-sectional structure shown;

[0026] Figure 4 It is Figure 1 a schematic structural diagram of the shearing mechanism in the shearing device shown.

[0027] Reference Numeral Description:

[0028] 100, shearing device; 111, shearing table; 112, feeding table; 113, receiving table; 114, feeding protective cover; 115, shearing protective cover; 116, shearing space; 117, material passing channel; 120, feeding mechanism; 121, material pushing member; 1211, connecting portion; 1212, material pushing portion; 122, feeding driving member; 123, lead screw module; 130, shearing mechanism; 131, hydraulic driving member; 132, cutting tool; 133, movable plate; 134, pressing plate; 135, elastic member; 136, first guide post; 137, second guide post; 138, connecting plate; 141, first grating; 142, second grating; 143, controller. Detailed Embodiments

[0029] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present application.

[0030] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0031] To facilitate the understanding of the technical solution of the present application, the shearing method of the existing shearing device is described herein: The existing shearing device usually uses a motor to cooperate with a lead screw to drive the cutter to move, and then cuts the material with the cutter. However, the shearing force driven by the motor is small, so for materials that are not easy to cut, it is not suitable to use the motor-driven method for shearing.

[0032] As Figures 1 to 3 shown, the shearing device provided by an embodiment of the present application includes a frame and a feeding mechanism 120 and a shearing mechanism 130 arranged on the frame. The frame includes a shearing table 111. The feeding mechanism 120 can push the high-purity material into the shearing table 111, and the shearing mechanism 130 is arranged corresponding to the shearing table 111 for shearing the high-purity material.

[0033] Further, the feeding mechanism 120 includes a pusher 121 that can reciprocate. During the movement of the pusher 121, it can push the high-purity material into the shearing table 111. The shearing structure includes a hydraulic driving member 131 and a cutter 132. The hydraulic driving member 131 is arranged on the shearing table 111 and is connected to the cutter 132 to drive the cutter 132 to reciprocate. The cutter 132 is arranged corresponding to the shearing table 111 for shearing the high-purity material at the shearing table 111.

[0034] With the above-mentioned shearing device, the pusher 121 pushes the high-purity material into the shearing table 111, and the hydraulic driving member 131 drives the cutter 132 to shear the high-purity material at the shearing table 111. Since this shearing device uses hydraulic drive, the shearing force is large, and it can shear high-purity materials that are difficult to cut, improving the applicable range of this shearing device.

[0035] In one embodiment, the frame further includes a feeding table 112. The feeding table 112 and the shearing table 111 are fixed to each other. The feeding table 112 and the shearing table 111 are located upstream of the shearing table 111. The feeding mechanism 120 is arranged on the feeding table 112, and the tabletop of the feeding table 112 is flush with or slightly higher than the tabletop of the shearing table 111 to facilitate the feeding mechanism 120 to push the high-purity material on the feeding table 112 into the shearing table 111.

[0036] Further, the frame further includes a material receiving table 113. The feeding table 112 and the material receiving table 113 are respectively located on both sides of the shearing table 111. The feeding structure pushes the high-purity material into the shearing table 111. After the cutting knife 132 cuts the high-purity material, due to the continuous feeding of the feeding mechanism 120, the cut high-purity material is pushed to the material receiving table 113, and the material is discharged through the material receiving table 113.

[0037] In one embodiment, the feeding mechanism 120 further includes a feeding driving member 122. The feeding driving member 122 is disposed on the feeding table 112, and the feeding driving member 122 is connected to the pushing member 121 to drive the pushing member 121 to reciprocate, so that the pushing member 121 approaches and moves away from the shearing table 111. When the pushing member 121 approaches the shearing table 111, the high-purity material on the feeding table 112 can be pushed into the shearing table 111.

[0038] Further, the pushing member 121 includes a connecting portion and a pushing portion 1212 which are connected to each other. The connecting portion is connected to the feeding driving member 122, and the pushing portion 1212 is disposed at an angle with the connecting portion. The pushing portion 1212 is used to push the high-purity material. By providing the connecting portion, the pushing portion 1212 and the feeding driving member 122 can be spaced apart, which is convenient for pushing the material.

[0039] Furthermore, the feeding mechanism 120 includes a lead screw module 123. The feeding driving member 122 is connected to the lead screw module 123, the connecting portion is connected to the lead screw module 123, and the pushing portion 1212 is spaced apart from the lead screw module 123. In Figure 1 the illustrated embodiment, the extending direction of the lead screw is the same as the moving direction of the pushing member 121. Therefore, by providing the connecting portion, the pushing portion 1212 and the lead screw module 123 can be spaced apart, which is convenient for pushing the material.

[0040] Optionally, the feeding driving member 122 is a motor.

[0041] In one embodiment, the pushing member 121 is rotatably connected to the lead screw module 123, and the pushing member 121 can pass through a material placing position and a pushing position during rotation. When the pushing member 121 is located at the material placing position, the pushing portion 1212 of the pushing member 121 is away from the table surface of the feeding table 112 to facilitate placing the high-purity material; when the pushing member 121 is located at the pushing position, the pushing member 121 can act with the lead screw module 123 to push the high-purity material.

[0042] In one embodiment, the shearing device further includes a feeding protective cover 114. The feeding protective cover 114 is disposed on the feeding table 112 and is arranged corresponding to the lead screw module 123.

[0043] In one embodiment, the shearing device further includes a shearing protective cover 115. The shearing protective cover 115 is disposed on the shearing table 111 and forms a shearing space 116 and a material passing channel 117 with the shearing table 111. The cutting knife 132 is located in the shearing space 116. The material passing channel 117 penetrates through the shearing space 116 along the conveying direction of the high-purity material to allow the high-purity material to pass through. The cutting knife 132 is used to shear the high-purity material in the material passing channel 117. The shearing protective cover 115 can provide protection during the shearing process and can also protect the shearing mechanism 130.

[0044] Specifically Figure 1 In the illustrated embodiment, the feeding mechanism 120 and the receiving table 113 are respectively arranged corresponding to the two ends of the material passing channel 117. In this way, the feeding mechanism 120 pushes the high-purity material to enter from one end of the material passing channel 117, the cutting knife 132 shears the high-purity material in the material passing channel 117, and the sheared high-purity material is output from the other end of the material passing channel 117 to the receiving table 113.

[0045] Please refer to Figure 3 and Figure 4 In one embodiment, the shearing mechanism 130 further includes a movable plate 133, a pressing plate 134 and an elastic member 135. The hydraulic driving member 131 is connected to the movable plate 133 to drive the movable plate 133 to move reciprocally. The pressing plate 134 is movably connected to the movable plate 133 in a reciprocating manner. The elastic member 135 is disposed between the pressing plate 134 and the movable plate 133 and is used to provide a force for the pressing plate 134 to move away from the movable plate 133.

[0046] During the process of the movable plate 133 moving towards the high-purity material at the shearing table 111, the pressing plate 134 can move along with the movable plate 133 and press the high-purity material tightly, and the cutting knife 132 can shear the high-purity material pressed by the pressing plate 134. In this way, the stability of shearing can be ensured, the shearing precision can be improved, and the high-purity material can be prevented from shifting during the shearing process.

[0047] Further, the pressing plate 134 is provided with a through hole. During the process of the pressing plate 134 moving relative to the movable plate 133, the cutting knife 132 can pass through the through hole to shear the high-purity material under the pressing plate 134, thereby further improving the stability of shearing.

[0048] Specifically Figure 3 In the illustrated embodiment, the movable plate 133 moves reciprocally in the vertical direction, the pressing plate 134 moves reciprocally in the vertical direction relative to the movable plate 133, and the pressing plate 134 is located below the movable plate 133. The pressing plate 134 is provided with a through hole in the vertical direction. Preferably, before the pressing plate 134 contacts the high-purity material, the cutting knife 132 is located above the pressing plate 134.

[0049] Optionally, the elastic member 135 is a spring.

[0050] In one embodiment, the shearing mechanism 130 further includes a mounting plate, a first guide post 136 and a second guide post 137. The mounting plate is disposed on the shearing table 111. The first guide post 136 is connected to the mounting plate so as to be reciprocally movable in the vertical direction. The movable plate 133 is connected to the first guide post 136. The second guide post 137 is connected to the movable plate 133 so as to be reciprocally movable in the vertical direction. The pressing plate 134 is connected to the second guide post 137.

[0051] Specifically Figure 2 In the illustrated embodiment, the shearing mechanism 130 further includes a connecting plate 138. The hydraulic driving member 131 is connected to the connecting plate 138. The connecting plate 138 and the movable plate 133 are respectively connected to opposite ends of the first guide post 136 to facilitate the installation of the hydraulic driving member 131. For example Figure 2 the hydraulic driving member 131 can be disposed inside the shearing table 111.

[0052] In one embodiment, the shearing device further includes a first grating 141 and a second grating 142. The first grating 141 and the second grating 142 are disposed on the frame at intervals. The cutting knife 132 is located between the first grating 141 and the second grating 142 to stop the shearing mechanism 130 or the shearing device when a finger extends between the first grating 141 and the second grating 142, thereby further improving the safety of use.

[0053] Optionally, both the first grating 141 and the second grating 142 are finger-level to ensure that a finger extending between the first grating 141 and the second grating 142 is detected.

[0054] In one embodiment, the shearing device further includes a controller 143 and two series-connected start buttons. The controller 143 is connected to the hydraulic driving member 131 and the two start buttons. The two start buttons are disposed on the frame at intervals. In this way, the double start button setting is adopted to further prevent a finger from extending to the cutting knife 132, improving safety. In addition, the controller 143 is also connected to the feeding driving member 122 to ensure that the feeding driving member 122 also moves synchronously after the start button is pressed.

[0055] To facilitate understanding of the technical solution of the present application, the working process of the shearing device in the above embodiment is described herein in conjunction with Figure 2 and Figure 3 as follows:

[0056] The operator places the high-purity material to be sheared on the feeding table 112. Next, press two start buttons simultaneously, the feeding driving member 122 operates, and the pusher 121 pushes the high-purity material into the material-passing channel 117. The hydraulic driving member 131 drives the movable plate 133 to descend. The pressing plate 134 first presses the high-purity material in the material-passing channel 117, and then the cutting knife 132 passes through the through-hole and shears the high-purity material. After the shearing is completed, the movable plate 133 ascends, the feeding driving member 122 operates again, pushes the high-purity material to continue to be conveyed, and pushes the sheared high-purity material out of the material-passing channel 117 to the receiving table 113.

[0057] It can be understood that, in order to cooperate with the phased movement of the cutting knife 132, the feeding driving member 122 can adopt a stepping motor. In addition, the descent of the movable plate 133 is achieved by pressing two start buttons simultaneously, and the ascent of the movable plate 133 can be that the movable plate 133 automatically returns to the original position after the start buttons are released.

[0058] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A shearing device, characterized in that: include: a frame including a shearing table; A feeding mechanism and a shearing mechanism are arranged on the frame, wherein the feeding mechanism comprises a pushing member capable of reciprocating movement, and the pushing member can push the high-purity material into the shearing table during movement; The shearing mechanism includes a hydraulic drive component and a cutter. The hydraulic drive component is arranged on the shearing table and connected to the cutter to drive the cutter to move back and forth. The cutter is arranged corresponding to the shearing table and is used to shear the high-purity material at the shearing table.

2. The shearing device according to claim 1, characterized in that It also includes a first grating and a second grating, wherein the first grating and the second grating are arranged on the frame at intervals along the conveying direction of the high-purity material, and the cutter is located between the first grating and the second grating.

3. The shearing device according to claim 1, characterized in that It also includes a controller and two start buttons connected in series. The controller is connected to the hydraulic drive component and the two start buttons. The two start buttons are arranged on the frame at intervals.

4. The shearing device according to claim 1, characterized in that It also includes a shearing protective cover, which is arranged on the shearing table, and the shearing protective cover and the shearing table form a shearing space and a material transfer channel, the material transfer channel runs through the shearing space along the high-purity material conveying direction, the cutter is located in the shearing space, and the material transfer channel is used for the high-purity material to pass through.

5. The shearing device according to claim 4, characterized in that The frame also includes a material receiving platform, and the feeding mechanism and the material receiving platform are arranged corresponding to two ends of the material transfer channel respectively.

6. The shearing device according to any one of claims 1 to 5, characterized in that: The frame also includes a feeding platform; The feeding mechanism also includes a feeding driving component, which is arranged on the feeding platform and connected to the pushing component.

7. The shearing device according to claim 6, characterized in that The pusher member includes a connecting portion and a pushing portion which are connected to each other. The connecting portion is connected to the feeding drive member. The pushing portion and the connecting portion are arranged at an angle. The pushing portion is used to push the high-purity material.

8. The shearing device according to claim 6, characterized in that The feeding mechanism further comprises a screw module, the feeding driving member is connected to the screw module, and the screw module is connected to the pushing member; The shearing device also includes a feeding protection cover, which is arranged on the feeding platform and corresponds to the arrangement of the lead screw module.

9. The shearing device according to any one of claims 1 to 5, characterized in that: The shearing mechanism further comprises a movable plate, a pressure plate and an elastic member, the hydraulic drive member is connected to the movable plate, the cutter is connected to the movable plate, the pressure plate is reciprocatingly connected to the movable plate, and the elastic member is arranged between the movable plate and the pressure plate, and is used to provide a force to move the pressure plate away from the movable plate; When the movable plate moves toward the high-purity material at the shearing station, the pressing plate can move with the movable plate and press the high-purity material, and the cutter can shear the high-purity material pressed by the pressing plate.

10. The shearing device according to claim 9, characterized in that The pressing plate is provided with a through hole, and the cutter can pass through the through hole during the movement of the pressing plate relative to the movable plate.