Overhead line system embedded bolt welding tool based on urban rail transit

By designing a contact net embedded bolt welded tooling that includes limiting holes and level bubbles, the problem of bolt verticality deviation during construction of the existing tooling is solved, and a higher construction quality and service life is achieved.

CN222957837UActive Publication Date: 2025-06-10YULEZHUO (CHANGZHOU) NEW ENERGY VEHICLE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421869866.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-10
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing contact net support anchor bolt pre-embedded tooling is prone to deviation of bolt verticality due to external forces and concrete deformation during construction, which affects the construction quality.

Method used

A contact net embedded bolt welding tool including a fixing frame body, an embedded bolt assembly and a leveling assembly is designed. By setting limit holes and level bubbles, the bolts are ensured vertical and horizontal installation. The fixing frame body is made of steel plate material to avoid deformation.

Benefits of technology

It effectively avoids the displacement of bolts due to construction external forces and concrete deformation, improves the verticality and construction quality of embedded bolts, and extends the service life of the tooling.

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Abstract

The utility model discloses an embedded bolt welding tool for an overhead line system based on urban rail transit. The embedded bolt welding tool comprises a fixing frame body, an embedded bolt assembly and a leveling assembly. The embedded bolt assembly is arranged, the limiting holes are symmetrically formed in the surfaces of the bottom plate, the middle plate and the top plate, and the three layers of limiting holes are concentric, so that the installation perpendicularity of the first bolt is guaranteed, displacement of the first bolt caused by construction external force and concrete deformation external force is avoided, and then the construction quality is improved; the level bubble is fixedly installed on the surface of the convex block, the installation levelness of the fixing frame body can be guaranteed by arranging the level bubble, meanwhile, the fixing frame body is made of a steel plate material, the hardness of the fixing frame body can be effectively improved, and deformation in the using process is avoided.
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Description

Technical Field

[0001] The utility model relates to a welding tool for embedded bolts, in particular to a welding tool for catenary embedded bolts based on urban rail transit, belonging to the technical field of catenary installation. Background Technique

[0002] In the construction of flexible catenary in urban rail transit, the production of catenary support foundation is a key process in the construction of flexible catenary. During the production of catenary support foundation, the embedding quality of anchor bolts will directly affect the subsequent construction of catenary support erection process. The existing embedding of catenary support anchor bolts mainly realizes the positioning of anchor bolts through the welding of steel bars and steel plates. Smooth round steel bars are used as stirrups for anchor bolts, and steel plates with a certain thickness are welded and fixed at the junction of the embedded section and the exposed section of the anchor bolts to make one by one embedded parts. In this process, a welding tool for catenary embedded bolts is often needed to position the installation position of the embedded bolts.

[0003] The existing welding tool for embedded bolts, such as a catenary support foundation embedded bolt with a spirit level fixture disclosed in Patent No. CN209082540U, ensures the verticality and spacing accuracy of the embedded bolts of the catenary column foundation during use, creating favorable conditions for the subsequent installation of catenary columns. However, this kind of welding tool for embedded bolts only involves a steel plate structure. When installing the embedded bolts, the embedded bolts are extremely easy to shift due to construction external forces and concrete deformation external forces, resulting in deviation of the verticality of the embedded bolts and affecting the construction quality. Content of the Utility Model

[0004] The purpose of the utility model is to provide a welding tool for catenary embedded bolts based on urban rail transit in order to solve at least one of the above technical problems.

[0005] The utility model realizes the above purpose through the following technical solutions: A welding tool for catenary embedded bolts based on urban rail transit, including

[0006] A fixed frame body, which is used for embedded bolts, and it includes a bottom plate and support plates I symmetrically and fixedly connected to the surface of the bottom plate. An intermediate plate is fixedly welded to the surface of the support plate I. Support plates II are symmetrically and fixedly connected to the surface of the intermediate plate. A top plate is fixedly connected to the surface of the support plate II. Embedded plates are symmetrically and fixedly welded to the surface of the top plate;

[0007] An embedded bolt assembly, which is used for installing embedded bolts, is symmetrically arranged on both sides of the fixed frame body, and it includes bolt I inserted into the surface of the fixed frame body and a limit block fixedly connected to the bottom end of bolt I. A nut I is sleeved on the surface of bolt I, and nut I is threadedly connected with bolt I;

[0008] The leveling component is used to judge the installation horizontal position of the fixed frame body. It is arranged on the surface of the top plate and includes an installation block fixedly connected to the surface of the top plate and a convex block inserted into the installation block. The convex block and the installation block are snap-connected.

[0009] As a further scheme of the present utility model: The surface of the fixed frame body is coated with antirust paint.

[0010] As a further scheme of the present utility model: Limiting holes are symmetrically formed on the surfaces of the bottom plate, the middle plate and the top plate, and the holes of the three layers of limiting holes are concentric.

[0011] As a further scheme of the present utility model: A spirit level is fixedly installed on the surface of the convex block.

[0012] As a further scheme of the present utility model: The fixed frame body is made of steel plate material.

[0013] The beneficial effects of the present utility model are:

[0014] By setting the embedded bolt assembly, and symmetrically forming limiting holes on the surfaces of the bottom plate, the middle plate and the top plate, and the holes of the three layers of limiting holes are concentric, the perpendicularity of the installation of bolt 1 is ensured, and the displacement of bolt 1 caused by construction external force and concrete deformation external force is avoided, thereby improving the construction quality. By fixedly installing a spirit level on the surface of the convex block, the levelness of the installation of the fixed frame body can be ensured. At the same time, the fixed frame body is made of steel plate material, which can effectively improve the self-hardness of the fixed frame body and avoid deformation during use. Description of the Drawings

[0015] Figure 1 is the overall external structure schematic diagram of the present utility model;

[0016] Figure 2 is the bottom view structure schematic diagram of the present utility model;

[0017] Figure 3 is the connection structure schematic diagram of the middle plate and the second support plate of the present utility model;

[0018] Figure 4 is the disassembly structure schematic diagram of the installation block and the convex block in the present utility model.

[0019] In the figure: 1. Fixed frame body, 11. Bottom plate, 12. First support plate, 13. Middle plate, 14. Second support plate, 15. Top plate, 16. Embedded plate, 2. Embedded bolt assembly, 21. Limiting hole, 22. Bolt 1, 23. Limiting block, 24. Nut 1, 3. Leveling component, 31. Installation block, 32. Convex block, 33. Spirit level. Detailed Implementation Modes

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0021] As Figures 1 to 4 shown, a welding tooling for embedded bolts of a catenary in urban rail transit includes

[0022] a fixed frame body 1 for embedding bolts, which includes a bottom plate 11 and support plates 12 symmetrically and fixedly connected to the surface of the bottom plate 11. A middle plate 13 is fixedly welded to the surface of the support plate 12. Support plates 14 are symmetrically and fixedly connected to the surface of the middle plate 13. A top plate 15 is fixedly connected to the surface of the support plate 14. Embedding plates 16 are symmetrically and fixedly welded to the surface of the top plate 15;

[0023] an embedded bolt assembly 2 for installing embedded bolts, which is symmetrically arranged on both sides of the fixed frame body 1 and includes a bolt 22 inserted into the surface of the fixed frame body 1 and a limit block 23 fixedly connected to the bottom end of the bolt 22. A nut 24 is sleeved on the surface of the bolt 22, and the nut 24 is threadedly connected to the bolt 22;

[0024] a leveling assembly 3 for judging the installation horizontal position of the fixed frame body 1, which is arranged on the surface of the top plate 15 and includes a mounting block 31 fixedly connected to the surface of the top plate 15 and a convex block 32 inserted into the mounting block 31. The convex block 32 is snap-fitted with the mounting block 31. Embodiment 2

[0025] As Figures 1 to 4 shown, in addition to including all the technical features in Embodiment 1, this embodiment further includes:

[0026] The surface of the fixed frame body 1 is coated with anti-rust paint, which can delay the corrosion on the surface of the fixed frame body 1 and thus improve the service life of the fixed frame body 1. Embodiment 3

[0027] As Figures 1 to 4 shown, in addition to including all the technical features in Embodiment 1, this embodiment further includes:

[0028] Limiting holes 21 are symmetrically opened on the surfaces of the bottom plate 11, the middle plate 13 and the top plate 15. The holes of the three layers of limiting holes 21 are concentric, which can ensure the perpendicularity of the installation of the bolt 22 and avoid the displacement of the bolt 22 caused by construction external forces and concrete deformation external forces. Example 4

[0029] As Figures 1 to 4 shown, in addition to all the technical features included in Example 1, this embodiment further includes:

[0030] A spirit level 33 is fixedly installed on the surface of the convex block 32. By setting the spirit level 33, the levelness of the installation of the fixing frame body 1 can be ensured.

[0031] The fixing frame body 1 is made of steel plate material, which can effectively improve the self-hardness of the fixing frame body 1 and avoid deformation during use.

[0032] Working principle: When using this kind of embedded bolt welding tooling, first put 8 M39 bolts - 22 into the corresponding limit holes 21 of the tooling. Since the three-layer holes are concentric, the perpendicularity of the installation of the bolts - 22 is ensured, and the bolts - 22 are prevented from shifting due to construction external forces and concrete deformation external forces. Then, place the embedded plate 16 on the surface of the tooling, and use a welding rod to perform spot welding to fix the embedded plate 16 on the surface of the top plate 15. Then, screw the nuts - 24 onto the surfaces of the bolts - 22 respectively and tighten them to determine the installation positions of the bolts - 22, which is convenient for disassembling and assembling the bolts - 22. Finally, use a forklift to turn the tooling over and take out the tooling, weld it firmly, and apply antirust paint. When tying the steel bars of the bridge deck according to the requirements of the drawing, place the processed embedded parts at the corresponding longitudinal positions of the beam body, and finally perform the bridge deck tying and hoisting and moving.

[0033] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0034] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only includes an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A welding tool for embedded bolts of contact network based on urban rail transit, characterized in that: include A fixing frame body (1) is used for pre-embedded bolts, and comprises a bottom plate (11) and a support plate 1 (12) symmetrically fixedly connected to the surface of the bottom plate (11), an intermediate plate (13) being fixedly welded to the surface of the support plate 1 (12), a support plate 2 (14) being symmetrically fixedly connected to the surface of the intermediate plate (13), a top plate (15) being fixedly connected to the surface of the support plate 2 (14), and an embedded plate (16) being symmetrically fixedly welded to the surface of the top plate (15); An embedded bolt assembly (2) is used to install embedded bolts, which is symmetrically arranged on both sides of the fixing frame body (1), and comprises a bolt (22) inserted into the surface of the fixing frame body (1) and a limit block (23) fixedly connected to the bottom end of the bolt (22), a nut (24) is sleeved on the surface of the bolt (22), and the nut (24) is threadedly connected to the bolt (22); A leveling component (3) is used to determine the installation horizontal position of the fixing frame body (1), and is arranged on the surface of the top plate (15), and comprises a mounting block (31) fixedly connected to the surface of the top plate (15) and a convex block (32) inserted into the interior of the mounting block (31), wherein the convex block (32) and the mounting block (31) are snap-fitted and connected.

2. The welding tool for embedded bolts of contact network based on urban rail transit according to claim 1 is characterized in that: The surface of the fixing frame body (1) is coated with anti-rust paint.

3. The welding tool for pre-embedded bolts of contact network based on urban rail transit according to claim 1 is characterized in that: Limiting holes (21) are symmetrically provided on the surfaces of the bottom plate (11), the middle plate (13) and the top plate (15), and the three layers of limiting holes (21) are concentric.

4. The welding tool for embedded bolts of contact network based on urban rail transit according to claim 1 is characterized in that: A level bubble (33) is fixedly mounted on the surface of the convex block (32).

5. The welding tool for embedded bolts of contact network based on urban rail transit according to claim 1 is characterized in that: The fixing frame body (1) is made of steel plate material.

Citation Information

Patent Citations

  • Clamp with gradienter for embedded bolts of overhead line system strut foundation

    CN209082540U