Battery pack screw disassembling and recycling device

By designing a battery pack screw disassembly and recycling device using pneumatic components and a turntable batch head disk, the problem of time-consuming, labor-intensive and contaminated by the traditional battery pack disassembly is solved, and efficient and environmentally friendly screw disassembly and recycling is achieved.

CN222957967UActive Publication Date: 2025-06-10SHENZHEN ZHONGMAI TECH CO LTD
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Patent Information

Application Number
CN202422115404.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-10
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The disassembly of traditional battery packs is time-consuming and labor-intensive, the disassembly quality is uneven, and there is a problem of waste liquid and exhaust gas pollution.

Method used

A battery pack screw disassembly and recycling device is designed, using pneumatic components as the disassembly power, and combining with the turntable type batch head disc, it automatically replaces the batch head of different specifications to realize the disassembly removal of the screws in the battery pack and the removed screws are recycled into the material box.

Benefits of technology

It greatly reduces the intensity of manual labor, improves disassembly efficiency, avoids pollution of waste liquid and waste gas, and achieves efficient recycling of screws.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery pack screw disassembling and recycling device, and relates to the technical field of battery production, the battery pack screw disassembling and recycling device comprises a connecting disc, a protective shell, a screw disassembling assembly, a bit assembly and a back plate, the screw disassembling assembly comprises a fixed bottom plate, one side of the fixed bottom plate is fixedly connected with a first air cylinder assembly, and the other side of the fixed bottom plate is fixedly connected with a second air cylinder assembly; and the piston end of the first air cylinder assembly is fixedly connected with an air cylinder connecting plate, and one end of the air cylinder connecting plate extends to the other side of the fixed bottom plate and is fixedly connected with a fixed seat. The electric core disassembling device can conveniently and quickly assist workers in positioning and disassembling the electric core, adopts a pneumatic element as disassembling power, can greatly reduce the labor intensity of the workers, does not generate waste liquid and waste gas in the disassembling process, and thus protects the environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to a battery pack screw disassembling and recycling device. Background Art

[0002] A battery pack refers to an integrated unit that packages lithium-ion battery packs, a battery management system (BMS), and other necessary electrical components in a protective container. It is commonly used in electric vehicles and rechargeable battery systems, and its main function is to store electrical energy and deliver the electrical energy to an electric motor to drive the vehicle or power other devices. For traditional battery pack disassembly, manual labor uses electric tools or manual tools to remove the upper cover screws, bottom plate screws, and internal component screws of the battery pack. The disassembly process is time-consuming and laborious, and the disassembly quality varies. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a battery pack screw disassembling and recycling device, which solves the problems raised in the above background art.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: A battery pack screw disassembling and recycling device includes a connection disk, a protective shell, a screw disassembling component, a bit component, and a back plate. The screw disassembling component includes a fixed bottom plate. One side of the fixed bottom plate is fixedly connected with a first cylinder assembly. The piston end of the first cylinder assembly is fixedly connected with a cylinder connection plate. One end of the cylinder connection plate extends to the other side of the fixed bottom plate and is fixedly connected with a fixed seat. One side of the fixed bottom plate is fixedly connected with a linear guide rail. A slider is arranged inside the linear guide rail, and one end of the slider is connected with one side of the fixed seat. A first mounting seat is locked on the top of the fixed seat. A spline sleeve assembly is locked at the bottom of the fixed seat. A first motor is installed on the first mounting seat. A pedestal-mounted linear bearing is installed on one side of the fixed bottom plate. A spline shaft is arranged inside the spline sleeve assembly. The bottom end of the spline shaft passes through the pedestal-mounted linear bearing and extends below the pedestal-mounted linear bearing and is provided with a bit connecting rod. The output end of the first motor and inside the first mounting seat is fixedly connected with a transmission shaft. One end of the transmission shaft is connected with the spline sleeve assembly.

[0005] Preferably, a bit component is installed on one side of the fixed bottom plate. The bit component consists of a second motor, a second mounting seat, a driving gear, a driven gear, a pedestal-mounted bearing, a rotating shaft, a bit disk assembly, a material box, a guiding cylinder, a mounting bottom plate, a pulling cylinder, a discharging cylinder, a baffle, and a rotating cylinder.

[0006] Preferably, the second mounting seat is fixedly connected to one side of the mounting base plate, one side of the mounting base plate is fixedly installed on one side of the fixed base plate, a pedestal bearing is installed below the second mounting seat on one side of the mounting base plate, a rotating shaft is arranged inside the pedestal bearing, a driven gear is arranged at the top end of the rotating shaft, a second motor is installed on the top of the second mounting seat, the output end of the second motor extends below the second mounting seat and is fixedly sleeved with a driving gear meshing with the driven gear, a bit head disc assembly is arranged outside the rotating shaft, a material box is fixedly connected below the rotating shaft on one side of the mounting base plate, a rotary cylinder is fixedly connected to the bottom of the material box, the piston end of the rotary cylinder extends above the material box and is provided with a baffle, a pulling cylinder is fixedly connected to one side of the mounting base plate, the piston end of the pulling cylinder is provided with a discharging cylinder, and a guiding cylinder is installed at the bottom of the material box.

[0007] Preferably, a plurality of magnetic sleeves are installed inside the bit head disc assembly, sleeve mounting holes are arranged outside the magnetic sleeves inside the bit head disc assembly, and second spring positioning beads are installed inside the sleeve mounting holes. A first groove is formed outside the magnetic sleeve, and the second spring positioning bead is stuck in the first groove. A plurality of first spring positioning beads are installed inside the magnetic sleeve, and a plurality of second grooves cooperating with the first spring positioning beads are formed on the bit connecting rod.

[0008] Preferably, a connecting disc is fixedly connected to one side of the fixed base plate, a back plate is fixedly connected to the back of the fixed base plate, and one end of the connecting disc passes through the back plate and extends outside the back plate.

[0009] Preferably, a protective shell is fixedly connected to the surface of the fixed base plate, and one end of the first motor extends outside the protective shell.

[0010] The utility model provides a battery pack screw disassembling and recycling device, which has the following beneficial effects:

[0011] The battery pack screw disassembling and recycling device can disassemble and peel the battery cells in the CTP battery pack, so as to help the auxiliary workers to position and disassemble the battery cells conveniently and quickly. Using pneumatic components as the power for disassembly can greatly reduce the labor intensity of workers. At the same time, no waste liquid or waste gas will be generated during the disassembly process, thus protecting the environment. The rotary bit head disc can automatically replace bits of different specifications to remove the screws in the battery pack at one time, and the removed screws can be directly recycled into the material box without the need to feed the screws back and forth, greatly improving the disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the unfolded structure of the device of the present utility model;

[0014] Figure 3 This is a schematic diagram of one side of the fixed base plate of the present utility model;

[0015] Figure 4 This is a schematic diagram of one side of the mounting base plate of the present utility model;

[0016] Figure 5 This is a schematic diagram of the bit disc assembly of the present utility model.

[0017] In the figure: 1, connecting disc; 2, protective shell; 3, screw removing component; 4, bit component; 5, first motor; 6, first mounting seat; 7, cylinder connecting plate; 8, transmission shaft; 9, fixed seat; 10, spline sleeve component; 11, first cylinder component; 12, fixed base plate; 13, linear guide rail; 14, spline shaft; 15, linear bearing with housing; 16, bit connecting rod; 17, second motor; 18, second mounting seat; 19, driving gear; 20, driven gear; 21, bearing with housing; 22, rotating shaft; 23, bit disc assembly; 24, material box; 25, guiding cylinder; 26, mounting base plate; 27, pulling cylinder; 28, discharging cylinder; 29, baffle; 30, rotating cylinder; 31, magnetic sleeve; 32, first spring positioning bead; 33, second spring positioning bead; 34, back plate. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0019] Please refer to Figures 1 to 5, the present utility model provides a technical solution: a battery pack screw disassembling and recycling device, which comprises a connecting plate 1, a protective shell 2, a screw disassembling component 3, a bit component 4 and a back plate 34. The screw disassembling component 3 includes a fixed bottom plate 12. On one side of the fixed bottom plate 12, a first cylinder assembly 11 is fixedly connected. The piston end of the first cylinder assembly 11 is fixedly connected with a cylinder connecting plate 7. One end of the cylinder connecting plate 7 extends to the other side of the fixed bottom plate 12 and is fixedly connected with a fixed seat 9. On one side of the fixed bottom plate 12, a linear guide rail 13 is fixedly connected. A slider is arranged inside the linear guide rail 13, and one end of the slider is connected with one side of the fixed seat 9. A first mounting seat 6 is locked on the top of the fixed seat 9, and a spline sleeve assembly 10 is locked on the bottom of the fixed seat 9. A first motor 5 is installed on the first mounting seat 6. A pedestal-mounted linear bearing 15 is installed on one side of the fixed bottom plate 12. A spline shaft 14 is arranged inside the spline sleeve assembly 10. The bottom end of the spline shaft 14 passes through the pedestal-mounted linear bearing 15 and extends below the pedestal-mounted linear bearing 15 and is installed with a bit connecting rod 16. The output end of the first motor 5 and inside the first mounting seat 6 is fixedly connected with a transmission shaft 8. One end of the transmission shaft 8 is connected with the spline sleeve assembly 10.

[0020] On one side of the fixed bottom plate 12, a bit component 4 is installed. The bit component 4 is composed of a second motor 17, a second mounting seat 18, a driving gear 19, a driven gear 20, a pedestal-mounted bearing 21, a rotating shaft 22, a bit disc assembly 23, a material box 24, a guiding cylinder 25, a mounting bottom plate 26, a pulling cylinder 27, a discharging cylinder 28, a baffle 29 and a rotating cylinder 30.

[0021] The second mounting seat 18 is fixedly connected to one side of the mounting bottom plate 26. One side of the mounting bottom plate 26 is fixedly installed on one side of the fixed bottom plate 12. A pedestal-mounted bearing 21 is installed on one side of the mounting bottom plate 26 and below the second mounting seat 18. A rotating shaft 22 is arranged inside the pedestal-mounted bearing 21. The top end of the rotating shaft 22 is provided with a driven gear 20. A second motor 17 is installed on the top of the second mounting seat 18. The output end of the second motor 17 extends below the second mounting seat 18 and is fixedly sleeved with a driving gear 19 meshing with the driven gear 20. A bit disc assembly 23 is arranged on the outer side of the rotating shaft 22. A material box 24 is fixedly connected to one side of the mounting bottom plate 26 and below the rotating shaft 22. A rotating cylinder 30 is fixedly connected to the bottom of the material box 24. The piston end of the rotating cylinder 30 extends above the material box 24 and is installed with a baffle 29. A pulling cylinder 27 is fixedly connected to one side of the mounting bottom plate 26. The piston end of the pulling cylinder 27 is installed with a discharging cylinder 28. A guiding cylinder 25 is installed at the bottom of the material box 24.

[0022] A number of magnetic sleeves 31 are installed inside the bit head disk assembly 23. Sleeve installation holes are provided inside the bit head disk assembly 23 and on the outer sides of the magnetic sleeves 31, and second spring positioning beads 33 are installed inside the sleeve installation holes. A first groove is provided on the outer side of the magnetic sleeve 31, and the second spring positioning bead 33 is stuck in the first groove. A number of first spring positioning beads 32 are installed inside the magnetic sleeve 31. A number of second grooves are provided on the bit head connecting rod 16 and are matched with the first spring positioning beads 32. The second spring positioning bead 33 is stuck in the first groove on the outer side of the magnetic sleeve 31 under the action of elastic force, so as to keep the magnetic sleeve 31 in a fixed position in the bit head disk assembly 23.

[0023] One side of the fixed base plate 12 is fixedly connected with a connection disk 1, and the back of the fixed base plate 12 is fixedly connected with a back plate 34. One end of the connection disk 1 passes through the back plate 34 and extends to the outside of the back plate 34.

[0024] The surface of the fixed base plate 12 is fixedly connected with a protective shell 2. One end of the first motor 5 extends to the outside of the protective shell 2. The device can be locked to the end of the robot arm through the connection disk 1 and used as an end effector. By carrying a machine vision system, actions such as the recognition, disassembly, and recycling of screws in the battery pack can be realized.

[0025] In summary, when the battery pack screw disassembly and recycling device is in use, the piston end of the first cylinder assembly 11 drives the cylinder connection plate 7 to move, so that the cylinder connection plate 7 drives the fixed seat 9, the first motor 5, the first mounting seat 6, and the spline sleeve assembly 10 to move. The bit head connecting rod 16 can be driven to perform up-and-down and rotation actions through the connection with the spline sleeve assembly 10 by the spline shaft 14 under the guiding action of the linear bearing with seat 15 and the rotation action of the first motor 5.

[0026] When the second motor 17 rotates, it drives the driving gear 19 to rotate, thereby driving the driven gear 20, the rotating shaft 22, and the bit head disk assembly 23 to rotate by a set angle, so that the magnetic sleeve 31 in the bit head disk assembly 23 is accurately aligned with the center of the guiding cylinder 25, and the second motor 17 stops working.

[0027] Before disassembling the screw, the piston end of the material pulling cylinder 27 drives the unloading cylinder 28 to push out, aligning the center of the unloading cylinder 28 with the guiding cylinder 25. The piston end of the rotating cylinder 30 drives the baffle 29 to rotate clockwise by 90° to the lower part of the unloading cylinder 28 to prevent the magnetic sleeve 31 from falling before engaging with the bit connecting rod 16. Driven by the downward movement of the first cylinder assembly 11, the bit connecting rod 16 moves downward and pushes the magnetic sleeve 31 to break through the elastic force of the second spring positioning bead 33, causing the second spring positioning bead 33 to disengage from the first groove on the outer side of the magnetic sleeve 31. The magnetic sleeve 31 can move downward with the bit connecting rod 16 and stop on the baffle 29. Under the continuous downward movement of the bit connecting rod 16, the first spring positioning bead 32 in the magnetic sleeve 31 snaps into the second groove in the bit connecting rod 16. The rotating cylinder 30 drives the baffle 29 to rotate counterclockwise by 90° so that the magnetic sleeve 31 can pass downward through the guiding cylinder 25 to reach the working position for disassembling the screw, and the magnetic sleeve 31 is sleeved with the screw cap. When disassembling the screw, driven by the first motor 5, the bit connecting rod 16 drives the magnetic sleeve 31 to rotate in the reverse screw direction to disengage the screw from the fixed surface. The first motor 5 stops working, and the screw is adsorbed on the magnetic sleeve 31 and moves upward with the bit connecting rod 16 and the magnetic sleeve 31 driven by the first cylinder assembly 11. When the screw moves inside the unloading cylinder 28, the rotating cylinder 30 drives the baffle 29 to rotate clockwise by 90° to the lower part of the unloading cylinder 28 to prevent the screw from falling. At the same time, the material pulling cylinder 27 drives the unloading cylinder 28 to retract, and brings the screw to the discharge port of the material box 24 so that the screw falls into the material box 24 to complete the screw recovery. The bit connecting rod 16 drives the magnetic sleeve 31 to continue moving upward into the bit disc assembly 23. Under the elastic force of the second spring positioning bead 33, the first groove on the outer side of the magnetic sleeve 31 is clamped. And under the limiting action of the small-diameter boss hole at the upper end of the sleeve mounting hole of the bit disc assembly 23, the first spring positioning bead 32 in the magnetic sleeve 31 disengages from the second groove in the bit connecting rod 16. The bit connecting rod 16 continues to move upward under the drive of the first cylinder assembly 11 to return to the initial position, and the disassembly is completed.

[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A battery pack screw disassembly and recovery device, characterized by: The invention comprises a connecting plate (1), a protective shell (2), a screw removing assembly (3), a screw head assembly (4) and a back plate (34), wherein the screw removing assembly (3) comprises a fixed base plate (12), one side of the fixed base plate (12) is fixedly connected to a first cylinder assembly (11), a piston end of the first cylinder assembly (11) is fixedly connected to a cylinder connecting plate (7), one end of the cylinder connecting plate (7) extends to the other side of the fixed base plate (12) and is fixedly connected to a fixing seat (9), one side of the fixed base plate (12) is fixedly connected to a linear guide rail (13), a slider is arranged inside the linear guide rail (13), and one end of the slider is connected to one side of the fixing seat (9), and the fixing seat The top of the fixed seat (9) is locked with a first mounting seat (6), the bottom of the fixed seat (9) is locked with a spline sleeve assembly (10), the first mounting seat (6) is installed with a first motor (5), a linear bearing (15) with a seat is installed on one side of the fixed base plate (12), a spline shaft (14) is arranged inside the spline sleeve assembly (10), the bottom end of the spline shaft (14) passes through the linear bearing (15) with a seat and extends to the bottom of the linear bearing (15) with a screwdriver connecting rod (16) is installed, the output end of the first motor (5) is located inside the first mounting seat (6) and is fixedly connected with a transmission shaft (8), one end of the transmission shaft (8) is connected to the spline sleeve assembly (10).

2. A battery pack screw disassembly and recovery device according to claim 1, characterized in that: A screwdriver assembly (4) is installed on one side of the fixed base plate (12), and the screwdriver assembly (4) is composed of a second motor (17), a second mounting seat (18), a driving gear (19), a driven gear (20), a seat bearing (21), a rotating shaft (22), a screwdriver disc assembly (23), a material box (24), a guide cylinder (25), a mounting base plate (26), a material pulling cylinder (27), a material discharging cylinder (28), a baffle (29) and a rotating cylinder (30).

3. A battery pack screw disassembly and recovery device according to claim 2, characterized in that: The second mounting seat (18) is fixedly connected to one side of the mounting base plate (26), one side of the mounting base plate (26) is fixedly mounted on one side of the fixed base plate (12), a seat bearing (21) is installed on one side of the mounting base plate (26) and below the second mounting seat (18), a rotating shaft (22) is arranged inside the seat bearing (21), a driven gear (20) is arranged at the top of the rotating shaft (22), a second motor (17) is installed on the top of the second mounting seat (18), an output end of the second motor (17) extends to the bottom of the second mounting seat (18) and is fixedly sleeved with a driven gear (20) A driving gear (19) is meshed with each other, a bit disc assembly (23) is arranged on the outer side of the rotating shaft (22), a material box (24) is fixedly connected to one side of the mounting base plate (26) and located below the rotating shaft (22), a rotating cylinder (30) is fixedly connected to the bottom of the material box (24), a piston end of the rotating cylinder (30) extends to the top of the material box (24) and is installed with a baffle (29), a material pulling cylinder (27) is fixedly connected to one side of the mounting base plate (26), a discharge cylinder (28) is installed at the piston end of the material pulling cylinder (27), and a guide cylinder (25) is installed at the bottom of the material box (24).

4. A battery pack screw disassembly and recovery device according to claim 3, characterized in that: A plurality of magnetic sleeves (31) are installed inside the bit disk assembly (23); sleeve mounting holes are provided inside the bit disk assembly (23) and outside the magnetic sleeve (31); second spring positioning beads (33) are installed inside the sleeve mounting holes; a first groove is provided outside the magnetic sleeve (31); the second spring positioning beads (33) are stuck in the first groove; a plurality of first spring positioning beads (32) are installed inside the magnetic sleeve (31); and a plurality of second grooves matching the first spring positioning beads (32) are provided on the bit connecting rod (16).

5. The battery pack screw disassembly and recovery device according to claim 1, characterized in that: A connection plate (1) is fixedly connected to one side of the fixed base plate (12), a back plate (34) is fixedly connected to the back of the fixed base plate (12), and one end of the connection plate (1) passes through the back plate (34) and extends to the outside of the back plate (34).

6. The battery pack screw disassembly and recovery device according to claim 1, characterized in that: A protective shell (2) is fixedly connected to the surface of the fixed base plate (12), and one end of the first motor (5) extends to the outside of the protective shell (2).