Cutting and bending all-in-one machine for supporting rod production

By designing a dust cover and vacuum cleaner on the cutting machine and combining the curtain sheet shading design, the problem of waste dust generated by the cutting machine when cutting the curtain support rod is solved, achieving a more efficient waste cleaning and a higher quality cutting process.

CN222958144UActive Publication Date: 2025-06-10HEBEI YAO ALUMINUM METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421795003.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-10
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

Existing cutting machines will generate a large amount of waste dust when cutting curtain support, affecting the operator's line of sight and interfering with the movement of the cutting tool, reducing the cutting quality.

Method used

A cutting and bending machine for supporting rod production is designed, adopting a combination of dust cover and vacuum cleaner. The dust cover can be moved to cover the cutting part. The vacuum cleaner is installed on the dust cover to absorb waste generated by cutting, and large-area shading is achieved through the curtain sheet to improve vacuum cleaner efficiency.

Benefits of technology

Effectively remove waste dust generated during the cutting process, improves the operator's line of sight clarity and the smoothness of the cutting tool movement, improves the accuracy and quality of cutting, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting and bending all-in-one machine for supporting rod production. The cutting and bending all-in-one machine comprises a lathe. The conveying part is mounted on the lathe and is used for conveying a supporting rod to be cut; the cutting part is mounted on the lathe and is used for cutting the supporting rod; the dustproof cover is in sliding connection with the lathe and is arranged to slide onto the cutting part or slide away from the cutting part; the dust collection part is mounted on the dust cover and used for absorbing waste materials generated when the supporting rod is cut by the cutting part; the notch is formed in the side wall of the bottom of the dust cover, and when the dust cover slides, the cutting part penetrates through the notch and does not make contact with the side wall of the dust cover; and the upper ends of the plurality of curtain sheets are arranged on the upper side wall of the notch. When the cutting machine works, the dustproof cover can move to the cutting part, the dust collection part absorbs waste materials generated by cutting, and the cutting accuracy and quality are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of cutting machines, and more specifically, to a cutting and bending integrated machine for the production of support rods. Background Art

[0002] With the development of modern machining industry, the requirements for the quality and precision of cutting and bending are constantly increasing, and the requirements for improving production efficiency, reducing production costs, and having highly intelligent automatic cutting and bending functions are also on the rise. The requirements for the production quality and efficiency of curtain support rods are also constantly increasing.

[0003] In the prior art, a large amount of waste dust is generated during the cutting of curtain support rods by a cutting machine. A large amount of waste dust will affect the operator's line of sight, and the accumulation of waste will interfere with the movement of the cutting tool and affect the cutting quality.

[0004] Therefore, we propose a cutting and bending integrated machine for the production of support rods to solve the above problems. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a cutting and bending integrated machine for the production of support rods, which solves the problems that a large amount of waste dust is generated during the cutting work of a cutting machine, a large amount of waste dust will affect the operator's line of sight, and the accumulation of waste will interfere with the movement of the cutting tool and affect the cutting quality.

[0006] Technical Solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A cutting and bending integrated machine for the production of support rods includes: a lathe; a conveying part installed on the lathe for conveying the support rods to be cut, and the design of using roller transmission makes the conveying process of the support rods more efficient and labor-saving; a cutting part installed on the lathe for cutting the support rods, and the support rods enter the cutting part through the conveying part; a dust-proof cover slidably connected to the lathe and configured to slide onto or away from the cutting part; the dust-proof cover can be moved away when pressing the material; a dust suction part installed on the dust-proof cover for sucking the waste generated when the cutting part cuts the support rods; a notch is opened on the bottom side wall of the dust-proof cover, and is configured such that when the dust-proof cover slides, the cutting part passes through the notch and does not contact the side wall of the dust-proof cover, without generating interference problems, and the notch is also configured such that the conveying part conveys the support rods through the notch and into the cutting part; a plurality of curtain sheets are installed on the upper side wall of the notch; achieving a large-area shielding, avoiding the flying of waste and dust, and also greatly improving the suction efficiency of the dust suction part; such a cutting and bending integrated machine for support rods ensures the quality of the produced support rods and also improves the working efficiency.

[0009] In a new embodiment, a bending part is installed on the lathe and is used for bending the cut support rod.

[0010] In a new embodiment, an extension part is connected to the side walls on both sides of the dust cover; a plurality of pulleys are connected to the lathe and are arranged such that the extension part can slide to the cutting part or slide away from the cutting part to the conveying part through the plurality of pulleys.

[0011] In a new embodiment, a buckle is connected to the bottom wall of the bottom of the extension part; and is arranged as a rounded trapezoid with a wider top and a narrower bottom; a plurality of groove rails are opened on the upper side wall of the lathe, are detachably connected to the buckle, and are arranged as a rounded trapezoid with a narrower top and a wider bottom.

[0012] In a new embodiment, a retaining groove is installed on the lathe. When the dust cover slides to the cutting part, the side wall of the dust cover is inserted into the retaining groove and then stops sliding; an elastic member is installed at the inner notch of the retaining groove and is arranged such that when the side wall of the dust cover is inserted into the retaining groove, the side wall of the dust cover contacts the elastic member and the elastic member deforms.

[0013] In a new embodiment, a material receiving part is installed on the side wall of the lathe; a discharge pipe, one end

[0014] is connected to the

[0015] said dust suction part, and the other end extends into the material receiving part.

[0016] In a new embodiment, an annular discharge port is opened on the outer side wall of the dust cover, the

[0017] said annular dis

[0018] charge port is detachably connected to the discharge pipe; a discharge fan is installed inside the annular discharge port, and the blades of the discharge fan are arranged such that the bending degree is less than 30 degrees.

[0019] In a new embodiment, an air outlet is opened on the top of the dust cover; an observation part is opened

[0020] on the

[0021] side wall of the dust cover, and the material of the observation part is acrylic.

[0022] Advantageous effects: Compared with the prior art, the advantages of the present utility model are as follows:

[0023] In the support rod cutting and bending integrated machine of the present utility model, first pull the dust cover to move to the conveying part, which is convenient for pressing the support rod moved to the cutting part. During actual cutting work, the staff can then pull the dust cover to move to the cutting part, and a large area around the dust cover is blocked through the curtain sheets. When waste is generated during cutting work, the dust suction part starts to absorb the waste generated by cutting, ensuring the accuracy and quality of cutting. Description of the Drawings

[0024] Figure 1 It is the overall schematic diagram of the present utility model;

[0025] Figure 2 It is the schematic top view of the present utility model;

[0026] Figure 3 It is the schematic diagram of the working state of the present utility model;

[0027] Figure 4 It is the partial structural schematic diagram of the present utility model;

[0028] 1. Lathe; 101. Pulley; 102. Groove rail; 103. Stopping groove; 104. Elastic member; 105. Material receiving part;

[0029] 2. Conveying part;

[0030] 3. Cutting part;

[0031] 4. Dust cover; 401. Notch; 402. Curtain sheet; 403. Extension part; 404. Buckle; 405. Air outlet; 406. Observation part;

[0032] 5. Dust suction part; 501. Annular discharge port; 502. Discharge fan; 503. Discharge pipe; 6. Bending part. Detailed Embodiment

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0034] Please refer to Figures 1-4 , Figure 1This is the overall schematic diagram of the present utility model. A cutting and bending integrated machine for the production of support rods includes: a lathe 1; a conveying part 2 installed on the lathe 1 for conveying the support rods to be cut; a cutting part 3 installed on the lathe 1 for cutting the support rods; a dust-proof cover 4 slidably connected to the lathe 1 and configured to slide onto or away from the cutting part 3; a dust suction part 5 installed on the dust-proof cover 4 for sucking the waste generated when the cutting part 3 cuts the support rods; a notch 401 opened on the bottom side wall of the dust-proof cover 4 and configured such that when the dust-proof cover 4 slides, the cutting part 3 passes through the notch 401 and does not contact the side wall of the dust-proof cover 4; and the notch 401 is also configured such that the conveying part 2 conveys the support rods through the notch 401 and into the cutting part 3; a plurality of curtain sheets 402, with their upper ends installed on the upper side wall of the notch 401.

[0035] Please refer to Figure 4 , the dust suction part 5 uses various types of materials, including circuit boards, servo motors, circuit boards, dust slow indicators, etc. The materials used for the plurality of curtain sheets 402 are soft PVC, thermoplastic polyurethane, EVA, etc. They not only have high strength and good hanging properties, can cover a large area, but also have material characteristics that are easy to bend and recover, so that the dust-proof cover 4 after installing the curtain sheets 402 can pass through the cutting part 3, and at the same time have better temperature resistance than traditional rubber curtain sheets.

[0036] A bending part 6 installed on the lathe 1 for bending the cut support rods.

[0037] After the cutting of the support rods is completed, they are moved to the bending part 6 by the conveying part 2 for bending. And the bending parts inside the bending part 6 are convenient for assembly and disassembly. The bending part 6 applies pressure to the support rods using an upper punch and a lower die. The outer pressure system is more labor-saving for bending. The internal part uses a slider, a nut, and an opening under the lathe 1 to position the material, which is more accurate and efficient compared to traditional marking line positioning.

[0038] Please refer to Figures 2-3 , an extension part 403 connected to the side walls on both sides of the dust-proof cover 4;

[0039] A plurality of pulleys 101 connected to the lathe 1 and configured such that the extension part 403 can slide through the plurality of pulleys 101 to the cutting part 3 or slide away from the cutting part 3 to the conveying part 2.

[0040] Please refer to Figure 2 , the extension part 403 uses materials such as composite material plates and carbon fiber plates. The plurality of pulleys 101 are embedded in the side walls on both sides of the lathe 1 through embedded installation, and a spring mechanism is used to maintain the contact between the pulleys 101 and the working surface of the extension part 403, so that the extension part 403 acts on the plurality of pulleys 101, and the plurality of pulleys 101 can move smoothly. Moving through the pulleys 101 is very labor-saving, reducing labor costs, and at the same time, installation and maintenance are very convenient.

[0041] The buckle 404 is connected to the bottom wall of the bottom of the extension part 403; and is set as a rounded trapezoid with a wider upper part and a narrower lower part.

[0042] A plurality of groove rails 102 are opened on the upper side wall of the lathe 1, are detachably connected to the buckle 404, and are set as a rounded trapezoid with a narrower upper part and a wider lower part.

[0043] Please refer to Figure 3 , a plurality of convex points of the buckle 404 are slidably engaged with the groove openings of the plurality of groove rails 102, and are disassembled and installed through the engagement positions. In such a connection method, when the dust cover 4 needs to be cleaned or repaired, the dust cover 4 can be directly taken out from the plurality of groove rails 102 through the buckle 404, which is very convenient, and the length of the groove rail 102 is the same as the length of the pulley 101.

[0044] A plurality of retaining grooves 103 are installed on the lathe 1. When the dust cover 4 slides to the cutting part 3, the side wall of the dust cover 4 is inserted into the retaining groove 103 and then stops sliding.

[0045] The elastic member 104 is installed at the inner groove opening of the retaining groove 103, and is set such that when the side wall of the dust cover 4 is inserted into the retaining groove 103, the side wall of the dust cover 4 contacts the elastic member 104, and the elastic member 104 deforms.

[0046] Please refer to Figure 3 , the elastic member 104 is in the shape of a corrugated elastic member 104, the cross-sectional shape is rectangular, providing a larger contact area, the end is a curved end, providing better sealing when the retaining groove 103 contacts the elastic member 104, the overall shape is a composite double layer, providing a larger elastic range, and being able to provide a larger elastic deformation in the limited space of the retaining groove 103, so that the dust cover 4 can be better fastened by the elastic member 104 after entering the retaining groove 103 and contacting the elastic member 104 during the cutting work.

[0047] The material receiving part 105 is installed on the side wall of the lathe 1;

[0048] The discharge pipe 503 has one end connected to the dust suction part 5 and the other end extending into the material receiving part 105.

[0049] The annular discharge port 501 is opened on the outer side wall of the dust cover 4, and the annular discharge port 501 is detachably connected to the discharge pipe 503;

[0050] The discharge fan 502 is installed inside the annular discharge port 501, and the blades of the discharge fan 502 are set to have a bending degree less than 30 degrees.

[0051] Please refer to Figure 4, the annular discharge port 501 extends outward from the outer side wall of the dust-proof cover 4. The discharge fan 502 is installed inside the annular material port, so that there is a movement gap between the discharge fan 502 and the waste generated by cutting, thus ensuring the smooth movement of the discharge fan 502. Since the waste generated by the cutting of the support rod is relatively large in volume, the bending degree of the discharge fan 502 is less than 30 degrees, which can reduce the resistance, improve the efficiency of the discharge fan 502 in discharging waste, reduce the risk of blockage and jamming, and at the same time reduce the friction between the waste and the fan blades, reducing the maintenance cost. The discharge pipe 503 is detachably connected to the annular discharge port 501, facilitating the maintenance and cleaning of the internal components of the dust suction part 5.

[0052] The air outlet 405 is opened at the top of the dust-proof cover 4;

[0053] The observation part 406 is opened on the side wall of the dust-proof cover 4, and the material of the observation part 406 is acrylic.

[0054] Please refer to Figure 3 , the long-strip oval air outlet enables the air outlet 405 to cooperate with the discharge fan 502 to reduce the resistance and improve the efficiency, and at the same time play a role in cooling. During the cutting operation, the observation part 406 made of acrylic has high transparency, so that the staff can better observe the internal state of the cutting, and acrylic has strong impact resistance and is impact-resistant, and is not easy to break when facing the waste generated by cutting.

[0055] In the actual cutting operation of the cutting and bending integrated machine for the production of the support rod of the present utility model, the dust-proof cover 4 can be pulled to move to the cutting part 3, and a large area around the dust-proof cover 4 is blocked through the curtain sheet. When waste is generated during the cutting operation, the dust suction part 5 starts to absorb the waste generated by cutting, ensuring the accuracy and quality of cutting. The above is only the preferred specific embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and its improvement concept of the present utility model, makes equivalent replacement or change, and should be covered by the protection scope of the present utility model.

Claims

1. A cutting and bending machine for supporting rod production, characterized in that: include: Lathe (1); A conveying part (2), installed on the lathe (1), used for conveying the supporting rods to be cut; A cutting part (3), installed on the lathe (1), used for cutting the support rod; A dust cover (4) is slidably connected to the lathe (1) and is configured to slide onto the cutting portion (3) or slide away from the cutting portion (3); A dust suction unit (5) is mounted on the dust cover (4) and is used to absorb waste generated when the cutting unit (3) cuts the support rod; The notch (401) is formed on the bottom side wall of the dust cover (4) and is configured so that when the dust cover (4) slides, the cutting portion (3) passes through the notch (401) and does not contact the side wall of the dust cover (4); and the notch (401) is also configured so that the transmission rod of the transmission portion (2) passes through the notch (401) and enters the cutting portion (3); A plurality of curtain pieces (402) have upper ends mounted on the upper side wall of the notch (401).

2. A cutting and bending machine for supporting rod production as claimed in claim 1, characterized in that: Also includes: The bending part (6) is installed on the lathe (1) and is used to bend the cut support rods.

3. The integrated cutting and bending machine for supporting rod production according to claim 1, characterized in that: Also includes: An extension portion (403) connected to the side walls of the dust cover (4); A plurality of pulleys (101) are connected to the lathe (1) and are arranged so that the extension part (403) can slide to the cutting part (3) or slide away from the cutting part (3) to the conveying part (2) through the plurality of pulleys (101).

4. A cutting and bending machine for supporting rod production as claimed in claim 3, characterized in that: Also includes: The buckle (404) is connected to the bottom wall of the extension portion (403) and is configured to be a rounded trapezoid that is wider at the top and narrower at the bottom; A plurality of groove rails (102) are provided on the upper side wall of the lathe (1), are detachably connected to the buckle (404), and are configured to be a rounded trapezoid that is narrow at the top and wide at the bottom.

5. The integrated cutting and bending machine for supporting rod production as claimed in claim 3, characterized in that: Also includes: A plurality of retaining grooves (103) are installed on the lathe (1); when the dust cover (4) slides to the cutting portion (3), the side wall of the dust cover (4) is inserted into the retaining groove (103) and stops sliding; The elastic member (104) is installed in the inner notch of the retaining groove (103) and is configured such that the side wall of the dust cover (4) is inserted into the retaining groove (103), the side wall of the dust cover (4) contacts the elastic member (104), and the elastic member (104) is deformed.

6. The integrated cutting and bending machine for supporting rod production according to claim 1, characterized in that: Also includes: A material receiving section (105) is installed on the side wall of the lathe (1); A discharge pipe (503) has one end connected to the dust collecting portion (5) and the other end extending into the receiving portion (105).

7. A cutting and bending machine for supporting rod production as claimed in claim 6, characterized in that: The dust collecting part (5) comprises: An annular discharge port (501) is provided on the outer side wall of the dust cover (4), and the annular discharge port (501) is detachably connected to the discharge pipe (503); The discharge fan (502) is installed inside the annular discharge port (501), and the blades of the discharge fan (502) are arranged to have a curvature of less than 30 degrees.

8. The integrated cutting and bending machine for supporting rod production according to claim 1, characterized in that: The dust cover (4) comprises: An air outlet (405) is provided at the top of the dust cover (4); The observation portion (406) is opened on the side wall of the dust cover (4), and the material of the observation portion (406) is acrylic.