Device for rapidly cutting off top of core material surface of fireproof door
By designing a bread top device for quick cut fire door core material, the combination of tool and removal components is used to solve the problems of low manual cutting efficiency and unstable quality, and the automatic cutting and separation of bread top is achieved, improving the cutting efficiency and product quality.
Patent Information
- Application Number
- CN202421814029.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, the cutting of the fireproof door core material bread top relies on manual operation, resulting in uneven cutouts, low efficiency and unstable product quality.
A quick fire-proof door core material bread top device is designed, including a conveying device and a square rack, a tool and a material removal assembly are provided, and the automatic cutting and separation of the bread top is achieved through mechanical equipment.
By replacing manual labor by mechanical equipment, automatic cutting and separation of bread tops is achieved, greatly improving the removal efficiency and product quality.
Smart Images

Figure CN222958724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of door production, in particular to a device for quickly cutting off the bread top of a fire door core material. Background Technique
[0002] The production of fire door core materials includes the following processes: raw material feeding, raw material stirring, pouring and molding, demolding, bread top cutting, cutting the integral core material into multiple single-board structures, and dust removal.
[0003] At present, the bread top of the fire door core material is cut off manually by relevant staff, without corresponding cutting devices and equipment. When the operator cuts, due to the random and irregular cutting of the operator, the situation of uneven bread top cut is likely to occur; moreover, the efficiency of manual cutting is extremely low and the product quality is unstable. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a device for quickly cutting off the bread top of a fire door core material. The setting of the cutting tool in cooperation with the conveying device realizes the cutting off of the bread top of the fire door core material, and the automatic separation of the cut bread top from the fire door core material is realized by setting the material removing component; the utility model replaces manual labor with mechanical equipment to realize the automatic cutting and removal of the bread top, greatly improving the cutting efficiency of the bread top and the product quality.
[0005] The purpose of the utility model is realized by the following technical solutions:
[0006] A device for quickly cutting off the bread top of a fire door core material, including a conveying device and a square frame. The conveying device passes through the square frame, and a cutting tool and a material removing component are sequentially arranged on the square frame along the feeding direction of the conveying device;
[0007] The cutting tool is used for cutting the bread top of the fire door core material;
[0008] The material removing component is used for separating the cut bread top from the fire door core material.
[0009] Further, the conveying device includes a conveyor belt, and the feeding end of the conveyor belt is located outside the square frame.
[0010] Further, vertical positioning stoppers are respectively arranged on both sides of the conveyor belt, and one of the positioning stoppers on the feeding end side of the conveyor belt is movably arranged.
[0011] Further, the cutting tool includes a driving wheel, a driven wheel and a circular saw blade arranged on the driving wheel and the driven wheel.
[0012] Further, a vertical first slide rail is arranged on the square frame, the cutting tool is arranged on a bracket, and the bracket is slidably connected to the first slide rail through a first slider;
[0013] The bracket is driven by a vertical driving member.
[0014] Further, the material removing assembly includes a push plate and a lateral driving member for driving the push plate to move in the width direction of the conveyor belt;
[0015] The push plate is correspondingly arranged with the top side wall of the cut bread.
[0016] Further, the lateral driving member includes a driving chain, a second slide rail arranged in the width direction of the conveyor belt, and a connecting plate. The driving chain is arranged in parallel with the second slide rail. The second slide rail and the driving chain are respectively connected to the square frame. The connecting plate is slidably connected to the second slide rail through a second slider, and the connecting plate is also connected to the driving chain through a connecting block.
[0017] Further, a rotating shaft is rotatably connected to the bottom of the connecting plate through an ear plate. A plurality of L-shaped rib plates are arranged on the rotating shaft. One end of the rib plate is connected to the push plate, and a driving shaft is arranged at the other end of the rib plate;
[0018] A telescopic cylinder is arranged on the connecting plate, and the piston rod of the telescopic cylinder is connected to the driving shaft.
[0019] Further, an inclined guide plate is arranged on the side surface of the square frame, and the guide plate is located outside the conveyor belt.
[0020] The beneficial effects of the present utility model are as follows:
[0021] The present utility model sets a cutter in cooperation with a conveying device to realize the cutting of the bread top of the fire door core material, and realizes the automatic separation of the cut bread top from the fire door core material by setting a material removing assembly; the present utility model realizes the automatic cutting and removal of the bread top through mechanical equipment instead of manual labor, greatly improving the cutting efficiency and product quality of the bread top. Description of the Drawings
[0022] Figure 1 is a three-dimensional view of the device for quickly cutting the bread top of the fire door core material in the embodiment of the present utility model Figure 1 ;
[0023] Figure 2 is a three-dimensional view of the device for quickly cutting the bread top of the fire door core material;
[0024] Figure 3 is Figure 2 an enlarged schematic view of a partial area A in
[0025] Figure 4 is a three-dimensional view of the device for quickly cutting the bread top of the fire door core material Figure 3 ;
[0026] Figure 5 isFigure 4 An enlarged schematic view of part B in the middle;
[0027] Figure 6 is Figure 4 An enlarged schematic view of part C in the middle;
[0028] In the figure, 1 is a conveying device; 2 is a square frame; 3 is a cutting tool; 4 is a material removing component; 5 is a fire door core material; 6 is a bread top; 7 is a positioning stop; 8 is a driving wheel; 9 is an annular saw blade; 10 is a first slide rail; 11 is a first slider; 12 is a vertical driving member; 13 is a pushing plate; 14 is a horizontal driving member; 15 is a driving chain; 16 is a second slide rail; 17 is a connecting plate; 18 is a second slider; 19 is a connecting block; 20 is an ear plate; 21 is a rotating shaft; 22 is a rib plate; 23 is a driving shaft; 24 is a guiding plate; 25 is a bracket; 26 is a telescopic cylinder. Specific embodiments
[0029] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of protection of the present invention.
[0030] Refer to Figures 1 - 6 , the present invention provides a technical solution:
[0031] Embodiment:
[0032] As Figures 1 - 6 shown, a device for quickly cutting the bread top of a fire door core material includes a conveying device 1 and a square frame 2. The conveying device 1 passes through the square frame 2, and a cutting tool 3 and a material removing component 4 are sequentially arranged on the square frame 2 along the feeding direction of the conveying device 1;
[0033] The cutting tool 3 is used for cutting the bread top 6 of the fire door core material 5;
[0034] The material removing component 4 is used for separating the cut bread top 6 from the fire door core material 5.
[0035] The conveying device 1 includes a conveyor belt, and the feeding end of the conveyor belt is located outside the square frame 2.
[0036] On both sides of the conveyor belt, there are vertical positioning stoppers 7 respectively, and the positioning stopper on one side of the feeding end of the conveyor belt is movably arranged (along the width direction of the conveyor belt). On one side of the feeding end of the conveyor belt, there are (2 - 4) hydraulic cylinders or air cylinders, and the piston rod of the hydraulic cylinder or air cylinder is connected to the positioning stopper 7. When the piston rod moves, it drives the positioning stopper to approach the positioning stopper 7 on the other side, reducing the distance between the two positioning stoppers 7, and thus clamping the whole piece of fire door core material 5.
[0037] As Figures 1 - 3 shown, the tool 3 includes a driving wheel 8, a driven wheel, and a circular saw blade 9 arranged on the driving wheel 8 and the driven wheel.
[0038] On the square frame 2, there is a vertical first slide rail 10. The tool 3 is arranged on the bracket 25, and the bracket 25 is slidably connected to the first slide rail 10 through a first slider 11;
[0039] The bracket 25 is driven by a vertical driving member 12. The driving member is an electric telescopic rod, an air cylinder or a hydraulic cylinder. Taking the air cylinder as an example, the piston rod of the air cylinder is connected to the bracket 25, and the cylinder body of the air cylinder is arranged on the square frame 2.
[0040] The tool 3 is connected to the square frame 2 through the bracket 25, the first slide rail 10, and the first slider 11. Driven by the driving member, it drives the bracket 25 to move in the vertical direction, and thus adjusts the height of the tool 3 to adapt to the cutting of the bread top 6 of the fire door core material 5 with different heights.
[0041] The material removing assembly 4 includes a push plate 13 and a transverse driving member 14 for driving the push plate 13 to move along the width direction of the conveyor belt;
[0042] The push plate 13 is arranged corresponding to the side wall of the cut bread top 6.
[0043] As Figures 4 - 6 shown, the transverse driving member 14 includes a driving chain 15, a second slide rail 16 arranged along the width direction of the conveyor belt, and a connecting plate 17. The driving chain 15 is arranged in parallel with the second slide rail 16. The second slide rail 16 and the driving chain 15 are respectively connected to the square frame 2. The connecting plate 17 is slidably connected to the second slide rail 16 through a second slider 18, and the connecting plate 17 is also connected to the driving chain 15 through a connecting block 19.
[0044] At the bottom of the connecting plate 17, there is a rotating shaft 21 rotatably connected through an ear plate 20. On the rotating shaft 21, there are a plurality of L-shaped rib plates 22. One end of the rib plate 22 is connected to the push plate 13, and the other end of the rib plate 22 is provided with a driving shaft 23;
[0045] A telescopic cylinder 26 is provided on the connecting plate 17, and the piston rod of the telescopic cylinder 26 is connected to the drive shaft 23 (where the telescopic cylinder 26 is a hydraulic rod or a pneumatic cylinder). Among them, the push plate 13 is connected to the connecting plate 17 through the rib plate 22, the rotating shaft 21, the telescopic cylinder 26, and the drive shaft 23. When the telescopic cylinder 26 acts, the angle of the push plate 13 can be adjusted through the rib plate 22, the rotating shaft 21, and the drive shaft 23, so as to adapt to the separation of the bread tops 6 of different heights.
[0046] An inclined guide plate 24 is provided on the side of the square frame, and the guide plate 24 is located outside the conveyor belt (where the lowest point of the bread top 6 is higher than the highest point of the guide plate 24).
[0047] Among them, 1. The lowermost side of the circular saw blade 9 corresponds to the lowermost side of the bread top 6 to ensure that the bread top 6 can be completely cut off. 2. The drive motor is driven by a motor.
[0048] Working principle: The fireproof door core material 5 with the bread top 6 to be cut enters the square frame 2 from the feeding end of the conveyor belt, and the circular saw blade 9 is started before the fireproof door core material 5 with the bread top 6 to be cut enters. When the fireproof door core material 5 with the bread top 6 to be cut is placed at the feeding end of the conveyor belt, one side (2 - 4) of the feeding end of the conveyor belt is provided with hydraulic cylinders or pneumatic cylinders, and the piston rods of the hydraulic cylinders or pneumatic cylinders are connected to the positioning stoppers 7. When the piston rods act, they drive the positioning stoppers to approach the positioning stoppers 7 on the other side, reducing the distance between the two positioning stoppers 7, thereby clamping the whole fireproof door core material 5.
[0049] As the fireproof door core material 5 with the bread top 6 to be cut enters the square frame 2 under the action of the conveyor belt, the circular saw blade 9 cuts off the bread top 6 of the fireproof door core material 5 with the bread top 6 to be cut.
[0050] The cut bread top 6 remains on the fireproof door core material 5. As the conveyor belt continues to run, the bread top 6 and the fireproof door core material 5 run to the material removal assembly 4, and then the material removal assembly 4 separates the bread top 6 from the fireproof door core material 5. The separation process is as follows: The drive chain 15 runs, driving the connecting plate 17 and the push plate 13 connected to the connecting plate 17 to run along the width direction of the conveyor belt through the connecting block 19. When the push plate 13 moves, it first contacts the side wall of the cut bread top 6; as the drive wheel 8 continues to run, the bread top 6 is pushed to be separated from the fireproof door core material 5. The separated bread top 6 drops and is guided by the guide plate 24 to move to the waste collection box. When the bread top 6 is separated from the fireproof door core material 5, the drive chain 15 runs in the reverse direction to reset, preparing for the next separation of the bread top 6 and the fireproof door core material 5.
[0051] The utility model is provided with a tool cooperating with a conveying device to realize the cutting of the bread top of the fire door core material, and the automatic separation of the cut bread top and the fire door core material is realized by arranging a material removing component; the utility model realizes the automatic cutting and removal of the bread top by mechanical equipment instead of manual labor, greatly improving the cutting efficiency of the bread top and the product quality.
[0052] The above are only the preferred embodiments of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. And the changes and modifications made by those skilled in the art without departing from the spirit and scope of the utility model should all be within the protection scope of the appended claims of the utility model.
Claims
1. A device for quickly cutting off the core material bread top of a fire door, characterized in that: It comprises a conveying device and a square frame, wherein the conveying device passes through the square frame, and the square frame is provided with a cutter and a material removal assembly in sequence along the feeding direction of the conveying device; The cutter is used to cut the bread top of the fire door core material; The material removal assembly is used to separate the cut bread top from the fire door core material.
2. The device for rapidly cutting off the core material of a fire door according to claim 1, characterized in that: The conveying device comprises a conveyor belt, and a feeding end of the conveyor belt is located outside the square frame.
3. The device for rapidly cutting off the core material of a fire door according to claim 2, characterized in that: Vertical positioning stops are respectively arranged on both sides of the conveyor belt, and the positioning stop on one side of the feed end of the conveyor belt is movably arranged.
4. The device for quickly cutting off the core material bread top of a fire door according to any one of claims 1 to 3, characterized in that: The tool comprises a driving wheel, a driven wheel and an annular saw blade arranged on the driving wheel and the driven wheel.
5. The device for rapidly cutting off the core material of a fire door according to claim 4, characterized in that: A vertical first slide rail is provided on the square frame, the tool is arranged on a bracket, and the bracket is slidably connected to the first slide rail via a first slider; The support is driven by a vertical driving member.
6. The device for rapidly cutting off the core material of a fire door according to claim 2, characterized in that: The material removal assembly includes a push plate and a transverse driving member for driving the push plate to move along the width direction of the conveyor belt; The push plate is arranged corresponding to the cut-off top side wall of the bread.
7. The device for rapidly cutting off the core material of a fire door according to claim 6, characterized in that: The transverse driving member includes a driving chain, a second slide rail and a connecting plate arranged along the width direction of the conveyor belt. The driving chain is arranged parallel to the second slide rail. The second slide rail and the driving chain are respectively connected to the square frame. The connecting plate is slidably connected to the second slide rail through a second slider. The connecting plate is also connected to the driving chain through a connecting block.
8. The device for rapidly cutting off the core material of a fire door according to claim 7, characterized in that: The bottom of the connecting plate is rotatably connected to a rotating shaft through an ear plate, and a plurality of L-shaped rib plates are arranged on the rotating shaft, one end of the rib plate is connected to the push plate, and the other end of the rib plate is provided with a driving shaft; A telescopic cylinder is provided on the connecting plate, and a piston rod of the telescopic cylinder is connected to the driving shaft.
9. The device for rapidly cutting off the core material of a fire door according to claim 8, characterized in that: An inclined guide plate is arranged on the side of the square frame, and the guide plate is located outside the conveyor belt.