Forming die for solid brick production
By designing a mold for solid brick production, including a lower mold base, an upper mold base and a demolding assembly, the problem of molding in the prior art limiting production efficiency is solved, efficient pressing and demolding of solid bricks is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421902533.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The molding molds of existing solid brick production equipment limit the loading, pressing and demolding into different processes, resulting in low production efficiency.
A molding mold including a lower mold seat and an upper mold seat is designed. The lower mold and a buffer seat are provided on the lower mold seat, and the upper mold and an upper mold pull rod are provided on the upper mold seat. The demolding component includes a mold release base plate, a connecting mechanism, a limiting mechanism, etc. Through the connection between the upper mold pull rod and the demolding assembly, the synchronous rise of the upper mold and the demolding base plate is realized, and the forming and demolding of the solid brick is completed.
The pressing and demolding of solid bricks is realized, the process is simplified, the production efficiency is improved, and the structure is simple and the transformation cost is low. It is suitable for promotion and application in existing equipment.
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Figure CN222958863U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building materials production equipment, in particular to a forming die for solid brick production. Background Technique
[0002] Solid bricks are small-sized building blocks commonly used in construction. With the gradual phasing out of clay sintered bricks, cement solid bricks pressed from materials such as cement and aggregates are increasingly widely used in the construction field.
[0003] In the existing solid brick production equipment, due to the limitations of the forming die, the feeding, pressing, and demoulding are different processes. Not only does the production equipment occupy a large space, but it also severely restricts the improvement of production efficiency. Therefore, a forming die with pressing and demoulding functions is proposed to improve production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the above technical deficiencies, and provide a forming die for solid brick production, so as to solve the technical problem of low production efficiency caused by the limitations of the forming die in the prior art.
[0005] To achieve the above technical purpose, the technical solution of the utility model provides a forming die for solid brick production, including: a lower die base and an upper die base. A lower die is arranged on the lower die base, and a demoulding assembly is arranged below the lower die; an upper die and an upper die pull rod are arranged on the upper die base, and the upper die pull rod is arranged outside the upper die; the demoulding assembly includes a demoulding bottom plate, connection mechanisms are arranged on both sides of the demoulding bottom plate, limiting mechanisms are arranged on both sides of the lower die, the upper die pull rod is engaged with the connection mechanisms, the limiting mechanisms restrict the connection mechanisms above them, a buffer seat is arranged on the lower die base, the upper end of the buffer seat is connected to the demoulding bottom plate, the lower end penetrates through the lower die base, a return spring is arranged at the lower end of the buffer seat, the upper end of the return spring abuts against the lower die base, and the lower end is connected to the buffer seat.
[0006] Furthermore, the connection mechanism includes a Z-shaped support plate. The lower end of the Z-shaped support plate is connected to the demoulding bottom plate, a through hole matching with the upper die pull rod is opened at the upper end, pull rod locking mechanisms are arranged on both sides of the through hole, a bayonet matching with the pull rod locking mechanisms is arranged on the upper die pull rod, an unlocking mechanism is arranged at the rear end of the pull rod locking mechanism, and a limiting lock tongue matching with the limiting mechanism is arranged on the Z-shaped support plate below the pull rod locking mechanism.
[0007] Further, the drawbar locking mechanism includes a locking housing, inside which a drawbar locking tongue is provided. A telescopic rod is provided at the rear end of the drawbar locking tongue, a locking spring is arranged on the telescopic rod, and the end of the telescopic rod penetrates through the locking housing and is provided with an unlocking block. The unlocking mechanism includes an unlocking bracket, on which an unlocking rod is provided. An unlocking spring is arranged on the unlocking rod, a wedge block is provided at the lower end of the unlocking rod, and an inclined surface matching the wedge block is provided on the unlocking block.
[0008] Further, the limiting mechanism includes a limiting push rod slidably arranged on the lower die. An opening matching the limiting locking tongue is provided on the limiting push rod, a limiting spring is arranged on the limiting push rod, one end of the limiting spring is connected to the limiting push rod, and the other end is connected to the lower die.
[0009] Further, a plurality of through cavities are provided on the lower die, upper pressing blocks matching the cavities are provided on the upper die, lower cushion blocks matching the cavities are provided on the demoulding bottom plate, and the upper ends of the lower cushion blocks are held in the cavities.
[0010] Further, the lower die base is slidably connected to the pressing device. A driving mechanism and a stop block matching the limiting mechanism are provided on the pressing device, and the driving mechanism is connected to the lower die base.
[0011] Compared with the prior art, the beneficial effects of the present utility model include:
[0012] By providing a demoulding assembly below the lower die and an upper die and an upper die drawbar on the upper die base in the present utility model, when pressing a solid brick, the upper die drawbar is connected to the demoulding assembly, and when the upper die rises, it drives the demoulding assembly to rise to eject the formed solid brick from the lower die, realizing the pressing and demoulding of the concrete solid brick. The structure of the present utility model is simple and the transformation cost is low, which is conducive to popularization and application in existing equipment. Description of the Drawings
[0013] Figure 1 is a schematic diagram of a forming die for solid brick production provided by the present utility model;
[0014] Figure 2 is a schematic diagram of the demoulding assembly of a forming die for solid brick production provided by the present utility model;
[0015] Figure 3 is an enlarged view of part A of the schematic diagram of the demoulding assembly of a forming die for solid brick production provided by the present utility model;
[0016] Figure 4 is an application schematic diagram of a forming die for solid brick production provided by the present utility model. Detailed Embodiments
[0017] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0018] Embodiment 1
[0019] Refer to Figure 1 , the present utility model provides a forming die for the production of solid bricks, which includes a lower die base 1 and an upper die base 3. The upper die base 3 is provided with an upper die 301 and an upper die pull rod 302, and the upper die pull rod 302 is installed outside the upper die 301; a lower die 2 and a buffer seat 101 are installed on the lower die base 1. A plurality of through die cavities 201 are formed on the lower die 2, and an upper pressing block 303 matched with the die cavity 201 is installed on the upper die 301.
[0020] The buffer seat 101 is installed below the lower die 2. A demoulding bottom plate 4 is installed at its upper end, and a reset spring 102 is installed through the lower die base 1 at its lower end. The upper end of the reset spring 102 abuts against the lower die base 1, and the lower end is connected to the buffer seat 101.
[0021] Refer to Figure 2 , a lower cushion block 414 matched with the die cavity 201 is installed on the demoulding bottom plate 4. The upper end of the lower cushion block 414 is kept inside the die cavity 201. Z-shaped support plates 401 are installed on both sides of the demoulding bottom plate 4. The lower end of the Z-shaped support plate 401 is connected to the demoulding bottom plate 4, and a through hole 402 matched with the upper die pull rod 302 is formed at the upper end. Pull rod locking mechanisms 403 are installed on both sides of the through hole 402, an unlocking mechanism 404 is installed at the rear end of the pull rod locking mechanism 403, and a limit locking tongue 405 is installed on the Z-shaped support plate 401 below the pull rod locking mechanism 403.
[0022] Limit push rods 202 are slidably installed on both sides of the lower die 2. Limit springs 203 are installed on the limit push rods 202 and openings matched with the limit locking tongues 405 are formed. One end of the limit spring 203 is connected to the limit push rod 202, and the other end is connected to the lower die 2.
[0023] Refer to Figure 3, the drawbar locking mechanism 403 includes a locking housing 406. A drawbar lock tongue 407 is installed inside the locking housing 406. A telescopic rod 408 is installed at the rear end of the drawbar lock tongue 407. A locking spring 409 is installed on the telescopic rod 408. The end of the telescopic rod 408 penetrates through the locking housing 406 and an unlocking block 410 is installed thereon; the unlocking mechanism 404 includes an unlocking bracket 411. An unlocking rod 412 is installed on the unlocking bracket 411. An unlocking spring 413 is installed on the unlocking rod 412. A wedge block is provided at the lower end of the unlocking rod 412. An inclined surface matching the wedge block is provided on the unlocking block 410.
[0024] For the convenience of understanding the present invention, the working principle of the present solution will be described in detail below in conjunction with Figure 1 - Figure 4 :
[0025] The lower die base 1 is slidably installed below the pressing device 6. A driving mechanism (not shown in the figure) is installed on the pressing device 6 to drive the lower die base 1 to move;
[0026] Before working, the limit lock tongue 405 is located below the limit push rod 202. At this time, the lower cushion block 414 is at the lowest position in the die cavity 201. The upper die base 3 moves to the lower part of the feeding mechanism 5 to inject concrete material, and then moves to below the pressing device 6. The pressing device 6 drives the upper die base 3 to descend, and the upper pressing block 303 enters the die cavity 201 to extrude the concrete material therein into a mold. During the descending process of the upper die base 3, the upper die drawbar 302 is inserted into the through hole 402. After the solid brick is extruded and formed, during the ascending process of the upper die base 3, the drawbar lock tongue 407 is inserted into the bayonet of the upper die drawbar 302, thereby driving the demoulding bottom plate 4 to rise to eject the solid brick from the die cavity 201, facilitating the grasping by the transfer mechanism;
[0027] During the ascending process of the demoulding bottom plate 4, the upper inclined surface of the limit lock tongue 405 contacts the side of the limit push rod 202 and pushes it to retract. After the limit lock tongue 405 passes over the limit push rod 202, it pops out, thereby keeping the limit lock tongue 405 above the limit push rod 202. As the demoulding bottom plate 4 continues to rise, the unlocking rod 412 contacts the top of the lower die 2 and drives the drawbar lock tongue 407 to move through the unlocking block 410 to disengage it from the bayonet of the upper die drawbar 302. At this time, the upper end of the solid brick protrudes from the lower die 2. The driving mechanism pushes the lower die base 1 out of the pressing device 6 to facilitate the grasping and feeding by the feeding mechanism;
[0028] After the feeding is completed, the driving mechanism drives the lower die base 1 to move to the lower part of the feeding mechanism 5. A stop block (not shown in the figure) opposite to the limit push rod 202 is installed below the feeding mechanism 5. The stop block pushes the limit push rod 202 to move so that the opening thereon is aligned with the limit lock tongue 405. The return spring 102 pulls the demoulding bottom plate 4 to descend to reset it, and the feeding mechanism 5 pours concrete material into the die cavity 201.
[0029] The specific implementation manners of the present utility model described above do not constitute a limitation on the protection scope of the present utility model. Any other corresponding changes and deformations made according to the technical concept of the present utility model shall be included within the protection scope of the claims of the present utility model.
Claims
1. A forming mold for solid brick production, comprising: A lower die base, on which a lower die is arranged, and a demoulding assembly is arranged below the lower die; An upper die seat, wherein an upper die and an upper die pull rod are arranged on the upper die seat, and the upper die pull rod is arranged on the outer side of the upper die; The feature is that: the demoulding assembly includes a demoulding base plate, connecting mechanisms are arranged on both sides of the demoulding base plate, limiting mechanisms are arranged on both sides of the lower mold, the upper mold pull rod is engaged with the connecting mechanism, the limiting mechanism limits the connecting mechanism above it, a buffer seat is arranged on the lower mold seat, the upper end of the buffer seat is connected to the demoulding base plate, and the lower end passes through the lower mold seat, and the lower end of the buffer seat is provided with a return spring, the upper end of the return spring abuts against the lower mold seat, and the lower end is connected to the buffer seat.
2. A forming mold for solid brick production according to claim 1, characterized in that: The connecting mechanism includes a Z-shaped support plate, the lower end of which is connected to the demoulding bottom plate, the upper end is provided with a through hole that cooperates with the upper mold pull rod, pull rod locking mechanisms are arranged on both sides of the through hole, the upper mold pull rod is provided with a bayonet that cooperates with the pull rod locking mechanism, the rear end of the pull rod locking mechanism is provided with an unlocking mechanism, and the Z-shaped support plate below the pull rod locking mechanism is provided with a limit lock tongue that cooperates with the limit mechanism.
3. A forming mold for solid brick production according to claim 2, characterized in that: The pull rod locking mechanism includes a locking shell, a pull rod lock tongue is arranged inside the locking shell, a telescopic rod is arranged at the rear end of the pull rod lock tongue, a locking spring is arranged on the telescopic rod, and the end of the telescopic rod passes through the locking shell and is provided with an unlocking block; the unlocking mechanism includes an unlocking bracket, an unlocking support rod is arranged on the unlocking bracket, an unlocking spring is arranged on the unlocking support rod, a wedge is arranged at the lower end of the unlocking support rod, and the unlocking block is provided with an inclined surface matching the wedge.
4. A forming mold for solid brick production according to claim 2 or 3, characterized in that: The limiting mechanism includes a limiting push rod slidably arranged on the lower mold, the limiting push rod is provided with an opening matched with the limiting lock tongue, the limiting push rod is provided with a limiting spring, one end of the limiting spring is connected to the limiting push rod, and the other end is connected to the lower mold.
5. A forming mold for solid brick production according to claim 4, characterized in that: The lower mold is provided with a plurality of through mold cavities, the upper mold is provided with an upper pressure block matched with the mold cavity, the demoulding bottom plate is provided with a lower pad matched with the mold cavity, and the upper end of the lower pad is maintained in the mold cavity.
6. A forming mold for solid brick production according to claim 5, characterized in that: The lower die base is slidably connected to a pressing device, a driving mechanism and a stopper matched with the limiting mechanism are arranged on the pressing device, and the driving mechanism is connected to the lower die base.