Efficient vacuumizing rotary stirring device
By setting a ventilation hole between the rotary stirrer and the driving motor, and directly connecting it with the rotary stirrer using the air pipe assembly, the direct vacuum of the rotary stirrer is achieved, and the problems of slow vacuum speed, high cost and poor vacuum effect in the prior art are solved, and the production efficiency and the integrity of the vacuum effect are improved.
Patent Information
- Application Number
- CN202421669980.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing agitation and defoaming equipment is slower in vacuuming, the vacuuming speed is high, and it is difficult to ensure a complete vacuum effect, which reduces the production efficiency of the equipment.
By setting a ventilation hole between the rotary stirrer and the driving motor, and directly connecting it with the rotary stirrer using a tracheal assembly, a direct vacuum of the rotary stirrer is achieved, thereby reducing the vacuum space.
Shorten the vacuum time, reduce costs, improve production efficiency, and ensure the integrity of the vacuum effect.
Smart Images

Figure CN222958939U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stirring equipment, and particularly relates to a rotary stirring device with high-efficiency vacuum pumping. Background Art
[0002] In industrial production and daily life, latex or rubber chemical products are common. During the processing of the glue liquid raw materials used to produce such products, air bubbles are likely to form inside the glue liquid. Due to the high viscosity of the glue liquid, it is difficult for the air bubbles to escape from the glue liquid by themselves. To ensure the quality and appearance of the products, the glue liquid raw materials need to be degassed during the processing of such products.
[0003] As a commonly used stirring and mixing device for basic materials, the degassing mixer is the main tool for realizing the degassing treatment of glue liquid raw materials. It is mainly applied to the mixing and stirring fields of materials for high-end, sophisticated products such as LED, LCD, medical devices, electronic components, nano powder materials, fine chemical materials, printed electronic materials, electronic packaging materials, and new energy materials, and can realize the stirring of liquid-solid, liquid-liquid, and solid-solid substances.
[0004] However, for such stirring and degassing equipment, as Figure 4 shown, the entire movement structure of the rotary stirring body and its rotation around the sun and self-rotation are in a sealed vacuum chamber. The air in the sealed chamber is pumped out by a vacuum pump to form a vacuum negative pressure environment, thereby assisting in removing air bubbles during the stirring and dispersion process of the materials. However, for such stirring and degassing equipment with this structure, since the entire transmission structure of the rotation around the sun and self-rotation is in a vacuum environment, when pumping vacuum, the entire machine cover needs to be pumped out to form a vacuum cavity inside the machine cover. Due to the generally large space of the machine cover, this vacuum pumping method is generally slow and costly, resulting in an extended operation time of the entire equipment and a reduction in the production efficiency of the equipment. Moreover, the larger the volume of the vacuum sealed space, the more difficult it is to ensure its airtightness, and it is very likely that the complete vacuum effect cannot be achieved. Content of the Utility Model
[0005] To solve the above problems, the purpose of the utility model is to provide a rotary stirring device with high-efficiency vacuum pumping, which can shorten the vacuum pumping time of the device, reduce costs, and improve production efficiency.
[0006] To achieve the above purpose, the technical solution of the utility model is as follows:
[0007] The utility model provides a rotary stirring device with high-efficiency vacuum pumping, including:
[0008] A machine platform;
[0009] A driving mechanism, fixed to the machine platform;
[0010] A rotary stirring body, connected to the driving mechanism;
[0011] Air pipe assembly;
[0012] A vacuum pumping mechanism is connected to the rotary stirring body through the air pipe assembly to achieve vacuum pumping of the rotary stirring body.
[0013] In this application, the vacuum pumping mechanism is directly connected to the rotary stirring body through the air pipe assembly, and the rotary stirring body can be directly vacuum pumped. Compared with the existing vacuum chamber for defoaming and stirring, the space for vacuum pumping can be greatly reduced, the time for the device to vacuum pump can be shortened, the cost can be reduced, and the production efficiency can be improved.
[0014] Further, the driving mechanism includes a driving motor and a transmission assembly. The driving motor is fixed to the machine platform, the rotary stirring body is connected to the driving motor through the transmission assembly, the air pipe assembly includes a first air pipe, a shunt joint, a second air pipe, and an air pipe joint. An air vent hole penetrating the driving motor is provided in the driving motor. One end of the air vent hole is connected to the vacuum pumping mechanism through the first air pipe, the shunt joint is connected to the end of the air vent hole away from the first air pipe. More than one rotary stirring body is provided, more than one second air pipe is provided. One end of the first air pipe is connected to the shunt joint, and the other end is connected to the rotary stirring body one-to-one through the air pipe joint. In this application, by providing an air vent hole in the driving motor to cooperate with the air pipe assembly to vacuum pump the rotary stirring body, the length of the air pipe can be reduced, and the air pipe can be fixed by the driving motor to avoid the swing of the air pipe affecting the stability of the device.
[0015] Further, the transmission assembly includes a middle shaft gear, a transmission gear set, and a connecting rod. The middle shaft gear is sleeved outside the output shaft of the driving motor, and the middle shaft gear is fixed relative to the machine platform; the rotary stirring body includes a vacuum barrel, the air pipe joint is connected to the vacuum barrel, and a stirring chamber gear is installed at the bottom of the vacuum barrel; the transmission gear set includes two transmission gears and a transmission gear shaft. The two transmission gears are stacked and sleeved on the transmission gear shaft, and one of the transmission gears meshes with the stirring chamber gear, and the other transmission gear meshes with the middle shaft gear. The connecting rod is connected to the output shaft of the driving motor and the transmission gear shaft. In this application, the middle shaft gear is fixed on the machine platform and sleeved on the output shaft of the motor. When the driving motor works, it will drive the transmission gear set to rotate around the middle shaft gear through the connecting rod to realize the revolution of the rotary stirring body; and because the middle shaft gear is fixed relative to the machine platform, when the transmission gear set rotates around the middle shaft gear, the transmission gear meshing with the middle shaft gear will rotate self, and then drive the stirring chamber gear to rotate self through the other transmission gear, thereby realizing the self-rotation of the rotary stirring body, and realizing the integration of self-rotation and revolution of the rotary stirring body.
[0016] Further, an inner shaft sleeve is arranged outside the output shaft of the driving motor. The bottom of the middle shaft gear is fixedly connected with an outer shaft sleeve and a shaft sleeve base in sequence. The shaft sleeve base is fixedly connected with the machine table. The inner shaft sleeve is rotationally connected with the middle shaft gear, the outer shaft sleeve and the shaft sleeve base. The inner shaft sleeve is sleeved outside the output shaft of the driving motor and is fixedly connected with the output shaft of the driving motor. The top of the inner shaft sleeve is fixedly connected with the connecting rod. In the present application, during the working process of the driving motor, the force-bearing area of the motor output shaft can be increased through the long support of the inner shaft sleeve, avoiding excessive force on the top of the motor output shaft. And the structural stability of the bottom of the motor output shaft is strengthened through the outer shaft sleeve and the outer shaft sleeve base, avoiding the swing of the motor output shaft and improving the structural stability of the motor output shaft.
[0017] Further, a revolution support plate is also connected to the bottom of the rotary stirring body. A positioning hole is arranged at the bottom of the revolution support plate. The positioning hole is arranged inside the outer shaft sleeve, and a bearing is also arranged between the support ring and the outer shaft sleeve.
[0018] Further, one end of the transmission gear shaft far from the connecting rod is fixedly connected with the revolution support plate.
[0019] Further, the rotary stirring body further includes a stirring rotating shaft, a rotary body bearing, and a bearing seat. The stirring rotating shaft is connected to the bottom of the vacuum barrel. The stirring rotating shaft passes through the stirring chamber gear and the rotary body bearing, and the stirring rotating shaft is fixedly connected with the stirring chamber gear. The rotary body bearing is arranged below the stirring chamber gear. The bearing seat wraps outside the rotary body bearing, and the bearing seat is fixedly connected with the revolution support plate. In the present application, setting the stirring chamber gear of the rotary body above the bearing and directly meshing with the transmission gear set can facilitate observing gear abnormalities, simplify the structure, and facilitate installation, maintenance, and replacement.
[0020] Further, a glue barrel is also arranged inside the vacuum barrel. The air pipe joint is communicated with the glue barrel.
[0021] Further, the air pipe joint is a rotating joint and can rotate 360 degrees, ensuring that the vacuuming is not affected when the vacuum barrel rotates.
[0022] Further, the vacuuming mechanism includes a vacuum pump and a filter. The vacuum pump is connected to the first air pipe through the filter.
[0023] Further, two groups of rotary stirring bodies are arranged. The two groups of rotary stirring bodies are symmetrically arranged on both sides of the driving motor. The ventilation hole penetrates through the output shaft of the driving motor, making the output shaft of the motor and the vacuum shaft integrated, which can simplify the structure.
[0024] Further, the drive motor is a three-phase asynchronous motor.
[0025] Compared with the prior art, the beneficial effects of the present utility model are as follows: The vacuum pumping mechanism is directly connected to the rotary stirring body through the air pipe assembly, and the rotary stirring body can be directly evacuated. Compared with the vacuum cavity of the existing defoaming and stirring device, the space for evacuating can be greatly reduced, the time for evacuating the device can be shortened, the cost can be reduced, and the production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is the structural schematic diagram of this embodiment.
[0027] Figure 2 is the sectional view of this embodiment.
[0028] Figure 3 is the structural schematic diagram of the transmission component of this embodiment.
[0029] Figure 4 is the sectional view of the stirring and defoaming equipment in the prior art.
[0030] Label Description:
[0031] 1. Machine platform; 2. Driving mechanism; 21. Driving motor; 211. Output shaft; 22. Transmission component; 221. Middle shaft gear; 222. Transmission gear set; 2221. Transmission gear; 2222. Transmission gear shaft; 223. Connecting rod; 23. Inner shaft sleeve; 24. Outer shaft sleeve; 25. Shaft sleeve base; 26. Revolution support plate; 27. Positioning hole; 28. Bearing; 3. Rotary stirring body; 31. Vacuum bucket; 32. Stirring cavity gear; 33. Stirring rotating shaft; 34. Rotary body bearing; 35. Bearing seat; 36. Glue bucket; 4. Air pipe assembly; 41. First air pipe; 42. Shunt joint; 43. Second air pipe; 44. Air pipe joint; 5. Vacuum pumping mechanism; 51. Vacuum pump; 52. Filter; 6. Ventilation hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0033] To achieve the above objectives, the technical solution of the present utility model is as follows:
[0034] Refer to Figures 1-3 As shown, this embodiment provides a rotary stirring device for efficient vacuum pumping, including:
[0035] Machine platform 1;
[0036] A driving mechanism 2, fixed to the machine table 1;
[0037] A rotary stirring body 3, connected to the driving mechanism 2;
[0038] An air pipe assembly 4;
[0039] A vacuum pumping mechanism 5, connected to the rotary stirring body 3 through the air pipe assembly 4 to achieve vacuum pumping of the rotary stirring body 3.
[0040] In this embodiment, the vacuum pumping mechanism 5 is directly connected to the rotary stirring body 3 through the air pipe assembly 4, and the rotary stirring body 3 can be directly vacuum pumped. Compared with the existing vacuum chamber for defoaming and stirring, the space for vacuum pumping can be greatly reduced, the time for the device to vacuum pump can be shortened, the cost can be reduced, and the production efficiency can be improved.
[0041] Further, the driving mechanism 2 includes a driving motor 21 and a transmission assembly 22. The driving motor 21 is fixed to the machine table 1, and the rotary stirring body 3 is connected to the driving motor 21 through the transmission assembly 22. The air pipe assembly 4 includes a first air pipe 41, a shunt joint 42, a second air pipe 43, and an air pipe joint 44. A ventilation hole 6 penetrating through the driving motor 21 is provided in the driving motor 21. One end of the ventilation hole 6 is connected to the vacuum pumping mechanism 5 through the first air pipe 41. The shunt joint 42 is connected to the end of the ventilation hole 6 away from the first air pipe 41. More than one rotary stirring body 3 is provided, and more than one second air pipe 43 is provided. One end of the first air pipe 41 is connected to the shunt joint 42, and the other end is connected to the rotary stirring body 3 one-to-one through the air pipe joint 44. In this embodiment, by providing the ventilation hole 6 in the driving motor 21 to cooperate with the air pipe assembly 4 to vacuum pump the rotary stirring body 3, the length of the air pipe can be reduced, and the air pipe can be fixed by the driving motor 21 to avoid the swing of the air pipe affecting the stability of the device.
[0042] Further, the transmission assembly 22 includes a central shaft gear 221, a transmission gear set 222, and a connecting rod 223. The central shaft gear 221 is sleeved outside the output shaft 211 of the driving motor 21, and the central shaft gear 221 is fixed relative to the machine table 1. The rotary stirring body 3 includes a vacuum barrel 31, and the air pipe joint 44 is connected to the vacuum barrel 31. A stirring chamber gear 32 is installed at the bottom of the vacuum barrel 31. The transmission gear set 222 includes two transmission gears 2221 and a transmission gear shaft 2222. The two transmission gears 2221 are stacked and sleeved on the transmission gear shaft 2222. One of the transmission gears 2221 meshes with the stirring chamber gear 32, and the other transmission gear 2221 meshes with the central shaft gear 221. The connecting rod 223 is connected to the output shaft 211 of the driving motor 21 and the transmission gear shaft 2222. In this embodiment, the central shaft gear 221 is fixed on the machine table 1 and sleeved on the output shaft 211 of the motor. When the driving motor 21 works, it will drive the transmission gear set 222 to rotate around the central shaft gear 221 through the connecting rod 223, realizing the revolution of the rotary stirring body 3. And because the central shaft gear 221 is fixed relative to the machine table 1, when the transmission gear set 222 rotates around the central shaft gear 221, the transmission gear 2221 meshing with the central shaft gear 221 will rotate self, and then drive the stirring chamber gear 32 to rotate self through the other transmission gear 2221, thereby realizing the self-rotation of the rotary stirring body 3, and realizing the integration of the self-rotation and revolution of the rotary stirring body 3.
[0043] Further, an inner shaft sleeve 23 is sleeved outside the output shaft 211 of the driving motor 21. A outer shaft sleeve 24 and a shaft sleeve base 25 are sequentially and fixedly connected to the bottom of the central shaft gear 221. The shaft sleeve base 25 is fixedly connected to the machine table 1. The inner shaft sleeve 23 is rotationally connected to the central shaft gear 221, the outer shaft sleeve 24, and the shaft sleeve base 25. The inner shaft sleeve 23 is sleeved outside the output shaft 211 of the driving motor 21 and is fixedly connected to the output shaft 211 of the driving motor 21. The top of the inner shaft sleeve 23 is fixedly connected to the connecting rod 223. In this embodiment, during the working process of the driving motor 21, it can increase the stress area of the motor output shaft 211 through the long support of the inner shaft sleeve 23, avoid excessive force on the top of the motor output shaft 211, and strengthen the structural stability of the bottom of the motor output shaft 211 through the outer shaft sleeve 24 and the outer shaft sleeve 24 base, avoid the swing of the motor output shaft 211, and improve the structural stability of the motor output shaft 211.
[0044] Further, a revolution support plate 26 is further connected to the bottom of the rotary stirring body 3. A positioning hole 27 is provided at the bottom of the revolution support plate 26. The positioning hole 27 is arranged in the outer shaft sleeve 24, and a bearing 28 is further arranged between the support ring and the outer shaft sleeve 24.
[0045] Further, one end of the transmission gear shaft 2222 away from the connecting rod 223 is fixedly connected to the revolution support plate 26.
[0046] Furthermore, the rotary stirring body 3 further includes a stirring rotating shaft 33, a rotary body bearing 34, and a bearing seat 35. The stirring rotating shaft 33 is connected to the bottom of the vacuum barrel 31. The stirring rotating shaft 33 passes through the stirring chamber gear 32 and the rotary body bearing 34, and the stirring rotating shaft 33 is fixedly connected to the stirring chamber gear 32. The rotary body bearing 34 is arranged below the stirring chamber gear 32. The bearing seat 35 wraps around the rotary body bearing 34, and the bearing seat 35 is fixedly connected to the revolution support plate 26. In this embodiment, the stirring chamber gear 32 of the rotary body is arranged above the bearing and directly meshed with the transmission gear set 222, which is beneficial to observing gear abnormalities, simplifying the structure, and facilitating installation, maintenance, and replacement.
[0047] Furthermore, a glue bucket 36 is also arranged in the vacuum barrel 31, and the air pipe joint 44 is communicated with the glue bucket 36.
[0048] Furthermore, the air pipe joint 44 is a rotating joint and can rotate 360 degrees to ensure that the vacuum barrel 31 is not affected when rotating self - rotatably during vacuum pumping.
[0049] Furthermore, the vacuum pumping mechanism 5 includes a vacuum pump 51 and a filter 52. The vacuum pump 51 is connected to the first air pipe 41 through the filter 52.
[0050] Furthermore, two groups of rotary stirring bodies 3 are provided. The two groups of rotary stirring bodies 3 are symmetrically arranged on both sides of the driving motor 21. The ventilation hole 6 penetrates through the output shaft 211 of the driving motor 21, making the output shaft 211 of the motor integrated with the vacuum shaft, which can simplify the structure.
[0051] Furthermore, the driving motor 21 adopts a three - phase asynchronous motor.
[0052] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A highly efficient vacuum rotary stirring device, characterized in that: include: Machine; A driving mechanism, fixed to the machine platform; A rotary stirring body connected to the driving mechanism; Tracheal components; A vacuum pumping mechanism, connected to the rotary stirring body through the air pipe assembly, so as to realize vacuum pumping of the rotary stirring body; The driving mechanism includes a driving motor and a transmission assembly. The driving motor is fixed to the machine platform. The rotary stirring body is connected to the driving motor through the transmission assembly. The air pipe assembly includes a first air pipe, a diverter joint, a second air pipe, and an air pipe joint. A vent hole that passes through the driving motor is provided in the driving motor. One end of the vent hole is connected to the vacuum pumping mechanism through the first air pipe. The diverter joint is connected to an end of the vent hole away from the first air pipe. More than one rotary stirring body is provided. More than one second air pipe is provided. One end of the first air pipe is connected to the diverter joint, and the other end is connected one-to-one with the rotary stirring body through the air pipe joint.
2. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 1, characterized in that: The transmission assembly includes a central axis gear, a transmission gear set, and a connecting rod. The central axis gear is sleeved on the output shaft of the drive motor, and the central axis gears are fixed relative to the machine. The rotary stirring body includes a vacuum barrel, the air pipe joint is connected to the vacuum barrel, and a stirring chamber gear is installed at the bottom of the vacuum barrel. The transmission gear set includes two transmission gears and a transmission gear shaft. The two transmission gears are stacked and sleeved on the transmission gear shaft, and one of the transmission gears is meshed with the stirring chamber gear, and the other transmission gear is meshed with the central axis gear. The connecting rod is connected to the output shaft of the drive motor and the transmission gear shaft.
3. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 2, characterized in that: The outer sleeve of the output shaft of the driving motor is provided with an inner sleeve, the bottom of the middle shaft gear is fixedly connected with an outer sleeve and a sleeve base in sequence, the sleeve base is fixedly connected to the machine, and the inner sleeve is rotatably connected to the middle shaft gear, the outer sleeve and the sleeve base; the inner sleeve is sleeved outside the output shaft of the driving motor and fixedly connected to the output shaft of the driving motor, and the top of the inner sleeve is fixedly connected to the connecting rod.
4. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 3, characterized in that: The bottom of the rotary stirring body is also connected to a revolution support plate, and the bottom of the revolution support plate is provided with a positioning hole, and the positioning hole is arranged in the outer shaft sleeve.
5. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 4, characterized in that: One end of the transmission gear shaft away from the connecting rod is fixedly connected to the revolution support plate.
6. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 4, characterized in that: The rotary stirring body also includes a stirring rotating shaft, a rotating body bearing, and a bearing seat. The stirring rotating shaft is connected to the bottom of the vacuum barrel, and the stirring rotating shaft passes through the stirring chamber gear and the rotating body bearing, and the stirring rotating shaft is fixedly connected to the stirring chamber gear; the rotating body bearing is arranged below the stirring chamber gear, the bearing seat is wrapped outside the rotating body bearing, and the bearing seat is fixedly connected to the revolution support plate.
7. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 2, characterized in that: A glue bucket is also provided in the vacuum bucket, and the air pipe joint is communicated with the glue bucket.
8. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 1, characterized in that: The trachea joint is a rotary joint.
9. A highly efficient vacuum-drawing rotary stirring device as claimed in claim 1, characterized in that: The vacuum pumping mechanism includes a vacuum pump and a filter, and the vacuum pump is connected to the first air pipe through the filter.