Manufacturing mold for tower of wind driven generator

Abstract

The utility model belongs to the technical field of manufacturing dies, and particularly relates to a wind driven generator tower manufacturing die which comprises a base. An inner mold and an outer mold are arranged at the top of the base; through the arrangement of the transmission mechanism, the mode of pulling the outer mold can replace hoisting, in the process, the two side plates are synchronously unfolded, the demolding step is simplified, and the manufacturing efficiency is improved, that is, the inner mold is fixedly installed on the base in advance, the transmission frame is pushed to move through external driving equipment, and the outer mold is made to be close to the inner mold; the gear is in contact with the rack, so that the two side plates are attached to the two sides of the outer mold and the inner mold to form a prefabricated injection molding groove, concrete can be injected into the injection molding groove until a prefabricated part is formed, the transmission frame is driven by the driving equipment to move, the transmission frame drives the outer mold to be away from the inner mold for demolding, the side plates are overturned to the inner side of the inner mold, and the side plates do not need to be taken down; and the steps are repeated to manufacture the concrete tower drum section prefabricated part.

Description

Technical Field

[0001] The utility model belongs to the technical field of mold manufacturing, and specifically relates to a mold for manufacturing a wind turbine tower. Background Art

[0002] As a clean energy source, with the gradual development of onshore wind farms in recent years, the height of wind towers has been increasing day by day. New steel-concrete composite towers with greater stiffness have gradually become the mainstream. Among them, the concrete tower barrel sections are mostly prefabricated in factories and assembled on site, and are often fabricated in pieces for easy transportation.

[0003] The current mold for manufacturing a wind turbine tower usually consists of a base, an outer mold, an inner mold, and two sets of side plates. That is, the inner mold is fixed to the base by bolts, and the outer mold is hoisted outside the inner mold. Together with the two side plates, a closed casting space with an open top is formed, and then concrete can be poured into this space to manufacture the required concrete tower barrel section. Subsequently, the outer mold, the inner mold, and the two side plates are lifted by a crane and moved away from the finished concrete tower barrel section to complete demolding.

[0004] The mold closing and opening actions need to rely on a crane, which not only affects the efficiency and effect of mold closing and opening, but also easily causes the collision and deformation of the mold, and there is also a safety risk of the mold falling and injuring people. Therefore, a mold for manufacturing a wind turbine tower is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve the problems that the mold closing and opening actions need to rely on a crane, which not only affects the efficiency and effect of mold closing and opening, but also easily causes the collision and deformation of the mold, and there is also a safety risk of the mold falling and injuring people, a mold for manufacturing a wind turbine tower is proposed.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A mold for manufacturing a wind turbine tower according to the utility model includes a base; an inner mold and an outer mold are arranged on the top of the base, a positioning rod is rotatably connected to the top of the outer mold, a rack is fixedly connected to the top end of the positioning rod, and a limiting block is fixedly connected to the top of the outer mold.

[0007] A transmission mechanism is provided on the base. The transmission mechanism includes a transmission frame slidably connected to the top of the base. A positioning plate is slidably connected inside the transmission frame. One end of the positioning plate extends out of the transmission frame and is fixedly connected to one side member of the outer mold. A positioning groove is formed in the inner side wall of the inner mold. A transmission block is rotatably connected to the inner bottom wall of the positioning groove through a rotating shaft. One end of the transmission block extends out of the positioning groove and is fixedly connected to a side plate. The top of the side plate is rotatably connected to a gear through a transmission rod. The gear is meshed with a rack. Through the setting of the transmission mechanism, the way of pulling the outer mold can be used to replace hoisting, and in this process, the two side plates are synchronously unfolded, simplifying the demolding steps and improving the production efficiency.

[0008] Preferably, a first magnetic block is fixedly connected to one side surface of the rack close to the limiting block, and a second magnetic block is fixedly connected to one side surface of the limiting block close to the rack. Through the setting of the first magnetic block and the second magnetic block, when the rack disengages from the contact with the gear, it can automatically unfold and turn over, without manually turning over the rack, further simplifying the operation steps.

[0009] Preferably, an auxiliary groove is formed in the bottom of the side plate, and an auxiliary roller is rotatably connected to the inner side wall of the auxiliary groove through a rotating shaft. Through the setting of the auxiliary groove and the auxiliary roller, the rotation of the side plate can be assisted, reducing the pressure of the gear driving the gear.

[0010] Preferably, a guiding groove is formed in the bottom of the transmission frame, and a guiding wheel is rotatably connected to the inner side wall of the guiding groove through a rotating shaft. Through the setting of the guiding groove and the guiding wheel, the movement of the transmission frame driving the outer mold can be assisted, reducing the wear of the transmission frame.

[0011] Preferably, a connecting block is rotatably connected to the top of the inner mold through a rotating shaft. A connecting hole is formed in the top of the outer mold. A fixing block is slidably connected in the connecting hole. The top end of the fixing block is elastically connected to the inner bottom wall of the connecting hole through a spring. The top end of the fixing block extends out of the connecting hole and is inserted into a through hole formed in the bottom of the connecting block. Through the setting of the connecting block, the fixing block and the spring, it is convenient to make the outer mold and the inner mold pull each other, reducing the possibility of the two collapsing.

[0012] Preferably, an installation hole is formed in the inner bottom wall of the inner mold, and the inner mold is fixedly connected to the base through bolts. Through the setting of the installation hole, the inner mold can be detachably replaced.

[0013] Preferably, a sealing gasket is arranged on the outer wall of the side plate, and a mounting plate is fixedly connected to the inner side wall of the inner mold. A vibration motor is installed on the mounting plate. Through the setting of the mounting plate and the vibration motor thereon, the concrete poured between the outer mold and the inside is uniformly mixed, thereby improving the quality of the precast member.

[0014] The beneficial effects of the present utility model:

[0015] 1. The present utility model provides a manufacturing mold for a wind turbine tower. Through the setting of a transmission mechanism, the method of pulling the outer mold can be used to replace hoisting. During this process, the two side plates can be unfolded synchronously, simplifying the demolding steps and improving the manufacturing efficiency. Specifically, the inner mold is pre-installed and fixed on the base, and an external driving device is used to push the transmission frame to move, so that the outer mold approaches the inner mold. During this process, the gear contacts the rack, causing the two side plates to fit against both sides of the outer mold and the inner mold, forming a prefabricated injection slot. Then, concrete can be poured into the injection slot until the prefabricated part is formed. By driving the transmission frame to move through the driving device, the transmission frame drives the outer mold to move away from the inner mold for demolding. The side plates are flipped to the inner side of the inner mold, and demolding can be completed without removing the side plates. The above steps are repeated to manufacture prefabricated concrete tower barrel segments.

[0016] 2. The present utility model provides a manufacturing mold for a wind turbine tower. Through the setting of a first magnetic block and a second magnetic block, the opposite side surfaces of the first magnetic block and the second magnetic block are set to the same level. Under the repulsive force between the same-level magnetic blocks, when the rack disengages from the gear, it can automatically unfold and flip, eliminating the need for manual flipping of the rack, further simplifying the operation steps. Through the setting of a connecting block, a fixing block, and a spring, it is convenient to make the outer mold and the inner mold pull each other, reducing the possibility of their collapse. Description of the Drawings

[0017] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the drawings:

[0018] Figure 1 is the three-dimensional view of the present utility model;

[0019] Figure 2 is the three-dimensional view of the transmission frame in the present utility model;

[0020] Figure 3 is the cross-sectional structure diagram of the outer mold in the present utility model;

[0021] Figure 4 is the three-dimensional view of the inner mold in the present utility model;

[0022] Figure 5 is the three-dimensional view of the outer mold in the present utility model;

[0023] Legend Explanation:

[0024] 1. Base; 2. Inner mold; 3. Outer mold; 4. Positioning rod; 5. Limiting block; 6. Rack; 7. Transmission mechanism; 71. Transmission frame; 72. Positioning plate; 73. Transmission block; 74. Side plate; 75. Gear; 8. First magnet; 9. Auxiliary roller; 10. Guide wheel; 11. Connecting block; 12. Fixed block; 13. Spring; 14. Mounting hole; 15. Mounting plate. Detailed implementation manners

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.

[0026] The following gives specific embodiments.

[0027] Please refer to Figures 1-5 , the present invention provides a manufacturing mold for a wind turbine tower, including a base 1; an inner mold 2 and an outer mold 3 are arranged on the top of the base 1, a positioning rod 4 is rotatably connected to the top of the outer mold 3, a rack 6 is fixedly connected to the top end of the positioning rod 4, and a limiting block 5 is fixedly connected to the top of the outer mold 3;

[0028] A transmission mechanism 7 is provided on the base 1. The transmission mechanism 7 includes a transmission frame 71 slidably connected to the top of the base 1. A positioning plate 72 is slidably connected inside the transmission frame 71. One end of the positioning plate 72 extends out of the transmission frame 71 and is fixedly connected to one side member of the outer mold 3. A positioning groove is formed on the inner side wall of the inner mold 2. The inner bottom wall of the positioning groove is rotatably connected to a transmission block 73 through a rotating shaft. One end of the transmission block 73 extends out of the positioning groove and is fixedly connected to a side plate 74. The top of the side plate 74 is rotatably connected to a gear 75 through a transmission rod. The gear 75 is meshed with a rack 6. During operation, through the setting of the transmission mechanism 7, the method of pulling the outer mold 3 can be used to replace hoisting. During this process, the two side plates 74 are unfolded synchronously, simplifying the demolding steps and improving the production efficiency. That is, the inner mold 2 is pre-installed and fixed on the base 1, and the outer mold 3 is connected and positioned on the base 1 through the positioning plate 72 and the transmission frame 71. This setting enables the outer mold 3 to be disassembled and replaced. Subsequently, the transmission frame 71 is pushed to move by an external driving device, so that the outer mold 3 approaches the inner mold 2. During this process, the gear 75 contacts the rack 6, and the rack 6 drives the gear 75 to rotate. The gear 75 drives the side plate 74 to rotate through the transmission rod, so that the two side plates 74 are attached to both sides of the outer mold 3 and the inner mold 2, and the outer mold 3, the inner mold 2 and the two side plates 74 form a precast injection mold. Then, concrete can be injected into the injection mold until the precast part is formed. The driving device drives the transmission frame 71 to move, so that the transmission frame 71 drives the outer mold 3 to move away from the inner mold 2 for demolding. At the same time, the rack 6 drives the gear 75 to reverse, and the gear 75 drives the side plate 74 to flip through the transmission rod, so that the side plate 74 flips to the inside of the inner mold 2. Demolding can be completed without removing the side plate 74. Repeat the above steps to manufacture the precast concrete tower barrel section.

[0029] Further, as Figure 2 and Figure 3 shown, a first magnetic block 8 is fixedly connected to one side surface of the rack 6 close to the limit block 5, and a second magnetic block is fixedly connected to one side surface of the limit block 5 close to the rack 6. During operation, through the setting of the first magnetic block 8 and the second magnetic block, the opposite side surfaces of the first magnetic block 8 and the second magnetic block are set to the same level. Under the repulsive force of the same level between the magnetic blocks, when the rack 6 is separated from the contact with the gear 75, it can automatically spread and flip, without manually flipping the rack 6, further simplifying the operation steps.

[0030] Further, as Figure 1 and Figure 4 shown, an auxiliary groove is formed at the bottom of the side plate 74. An auxiliary roller 9 is rotatably connected to the inner side wall of the auxiliary groove through a rotating shaft. During operation, through the setting of the auxiliary groove and the auxiliary roller 9, the rotation of the side plate 74 can be assisted, and the pressure of the gear 75 driving the gear 75 can be reduced.

[0031] Further, as Figure 2 and Figure 5As shown in the figure, a guiding groove is formed at the bottom of the driving frame 71, and a guiding wheel 10 is rotatably connected to the inner side wall of the guiding groove through a rotating shaft. During operation, through the arrangement of the guiding groove and the guiding wheel 10, the driving frame 71 can be assisted to drive the outer mold 3 to move, reducing the wear of the driving frame 71.

[0032] Furthermore, as Figure 2 and Figure 3 shown in the figure, a connecting block 11 is rotatably connected to the top of the inner mold 2 through a rotating shaft. A connecting hole is formed in the top of the outer mold 3, and a fixing block 12 is slidably connected in the connecting hole. The top end of the fixing block 12 is elastically connected to the inner bottom wall of the connecting hole through a spring 13. The top end of the fixing block 12 extends out of the connecting hole and is inserted into a through hole formed at the bottom of the connecting block 11. During operation, through the arrangement of the connecting block 11, the fixing block 12 and the spring 13, the outer mold 3 and the inner mold 2 can be easily pulled mutually, reducing the possibility of their collapse. That is, after the outer mold 3 is close to the inner mold 2, the connecting block 11 is rotated so that one end of the connecting block 11 moves onto the outer mold 3, and the top end of the fixing block 12 is inserted into the through hole, so that the outer mold 3 and the inner mold 2 are mutually restricted through the connecting block 11.

[0033] Furthermore, as Figure 4 shown in the figure, a mounting hole 14 is formed in the inner bottom wall of the inner mold 2, and the inner mold 2 is fixedly connected to the base 1 through bolts. During operation, through the arrangement of the mounting hole 14, the inner mold 2 can be detachably replaced.

[0034] Furthermore, as Figure 1 and Figure 4 shown in the figure, a sealing gasket is arranged on the outer wall of the side plate 74, and a mounting plate 15 is fixedly connected to the inner side wall of the inner mold 2. A vibration motor is mounted on the mounting plate 15. During operation, through the arrangement of the mounting plate 15 and the vibration motor thereon, the concrete poured between the outer mold 3 and the inside is more evenly mixed, thereby improving the quality of the precast member.

[0035] Working principle: The inner mold 2 is pre-installed and fixed on the base 1, and the outer mold 3 is connected and positioned on the base 1 through the positioning plate 72 and the transmission frame 71. This setting enables the disassembly and replacement of the outer mold 3. Subsequently, the transmission frame 71 is pushed by an external driving device to move, so that the outer mold 3 approaches the inner mold 2. During this process, the gear 75 contacts the rack 6, and the rack 6 drives the gear 75 to rotate. The gear 75 drives the side plate 74 to rotate through the transmission rod, so that the two side plates 74 are attached to both sides of the outer mold 3 and the inner mold 2, and the outer mold 3, the inner mold 2 and the two side plates 74 form a precast injection groove. Then, concrete can be injected into the injection groove until the precast is formed. The driving device drives the transmission frame 71 to move, so that the transmission frame 71 drives the outer mold 3 to move away from the inner mold 2 for demolding. At the same time, the rack 6 drives the gear 75 to reverse, and the gear 75 drives the side plate 74 to flip through the transmission rod, so that the side plate 74 flips to the inner side of the inner mold 2. Demolding can be completed without removing the side plate 74. Repeat the above steps to manufacture precast concrete tower barrel segments.

[0036] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A wind turbine tower manufacturing mold, comprising a base (1); an inner mold (2) and an outer mold (3) are arranged on the top of the base (1), characterized in that: The top of the outer mold (3) is rotatably connected to a positioning rod (4), the top of the positioning rod (4) is fixedly connected to a rack (6), and the top of the outer mold (3) is fixedly connected to a limiting block (5); The base (1) is provided with a transmission mechanism (7), which comprises a transmission frame (71) slidably connected to the top of the base (1), a positioning plate (72) slidably connected inside the transmission frame (71), one end of the positioning plate (72) extends out of the transmission frame (71) and is fixedly connected to a side member of the outer mold (3), the inner side wall of the inner mold (2) is provided with a positioning groove, the inner bottom wall of the positioning groove is rotatably connected to a transmission block (73) through a rotating shaft, one end of the transmission block (73) extends out of the positioning groove and is fixedly connected to a side plate (74), the top of the side plate (74) is rotatably connected to a gear (75) through a transmission rod, and the gear (75) is meshed with the rack (6).

2. A wind turbine tower manufacturing mold according to claim 1, characterized in that: A first magnetic block (8) is fixedly connected to a side of the rack (6) close to the limit block (5), and a second magnetic block is fixedly connected to a side of the limit block (5) close to the rack (6).

3. A wind turbine tower manufacturing mold according to claim 2, characterized in that: An auxiliary groove is provided at the bottom of the side plate (74), and an auxiliary roller (9) is rotatably connected to the inner side wall of the auxiliary groove via a rotating shaft.

4. A wind turbine tower manufacturing mold according to claim 3, characterized in that: A guide groove is provided at the bottom of the transmission frame (71), and the inner side wall of the guide groove is rotatably connected to a guide wheel (10) via a rotating shaft.

5. A wind turbine tower manufacturing mold according to claim 4, characterized in that: The top of the inner mold (2) is rotatably connected to a connecting block (11) via a rotating shaft, the top of the outer mold (3) is provided with a connecting hole, a fixing block (12) is slidably connected in the connecting hole, the top of the fixing block (12) is elastically connected to the inner bottom wall of the connecting hole via a spring (13), and the top of the fixing block (12) extends out of the connecting hole and is inserted into a through hole provided at the bottom of the connecting block (11).

6. A wind turbine tower manufacturing mold according to claim 5, characterized in that: The inner bottom wall of the inner mold (2) is provided with a mounting hole (14), and the inner mold (2) is fixedly connected to the base (1) by means of bolts.

7. A wind turbine tower manufacturing mold according to claim 6, characterized in that: The outer wall of the side plate (74) is provided with a sealing gasket, and the inner wall of the inner mold (2) is fixedly connected with a mounting plate (15), and a vibration motor is installed on the mounting plate (15).

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