Continuous filling equipment for medicament production
By designing continuous filling equipment for chemical production and adopting quantitative loading structure and sealing structure, the problem of bubbles generated during the filling process of chemicals in existing filling equipment is solved, and precise filling and efficient production of chemicals are achieved.
Patent Information
- Application Number
- CN202422319176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-24
AI Technical Summary
Existing filling equipment is prone to bubbles during the filling process of the medicine, resulting in loss of the medicine and affecting the cleanliness of the production environment and product quality.
A continuous filling equipment for the production of chemicals was designed, using a quantitative loading structure and a sealing structure. By lifting and lowering hydraulic push rods, toothed lifting pipes, J-type drainage pipes and other components, the stable quantitative loading and uniform drainage of chemicals were achieved, and the siphon principle and hydraulic system were used to ensure the precise filling and sealing of chemicals.
Accurate filling of the agent is achieved, reducing bubble generation, avoiding drug loss, improving production efficiency and product quality, and ensuring the stability and accuracy of the filling process.
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Figure CN222960094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pharmaceutical production, in particular to a continuous filling device for pharmaceutical production. Background Technique
[0002] The filling equipment in the field of packaging machinery is increasingly becoming the focus of market attention, and it plays a crucial role in realizing high-quality filling safely and efficiently for the whole production line. With the rapid development of fully automatic technology, remarkable achievements have been made in the field of filling equipment in China. Among them, the linear filling equipment, as a common configuration on the filling line, has shown extensive application value in the filling of paste, powder and granules. Relying on the efficient assembly line operation mode, this equipment simplifies the production filling process and improves the operation efficiency.
[0003] In contrast, the three-dimensional filling equipment mostly adopts the semi-automatic piston filling method, and its technical development level is still not as good as that of the fully automatic equipment. Such equipment extracts and injects materials through the cyclic movement of the piston, and is mainly applicable to the filling of washing liquid, nursing liquid, oral liquid, hair care liquid, hand sanitizer, skin care liquid, disinfectant, liquid foundation, antifreeze, shampoo, eye wash, nutrient solution, injection, pesticide, pharmaceutical products, dishwashing liquid, shower gel, perfume, edible oil, lubricating oil and liquids in special industries.
[0004] However, there are still some problems in the existing technology that need to be solved. Specifically, the filling holes of the current filling equipment are usually located at the head of the catheter, and the catheter is perpendicular to the medicine bottle, resulting in the medicine flowing out of the filling hole vertically with a large impact force, which is easy to generate bubbles in the bottle. As the liquid level of the medicine rises, the bubbles may even overflow outside the bottle, not only causing a large amount of loss of the medicine, but also affecting the cleanliness of the production environment and the quality of the product due to the dripping of the residual medicine after filling. In view of this, in-depth research on the above problems has led to the generation of this case. Content of the Utility Model
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: a continuous filling device for pharmaceutical production, including: a medicine bottle transporter, a feeding support, a raw material tank, a quantitative feeding structure and a sealing structure, the feeding support is installed on the medicine bottle transporter, and the quantitative feeding structure and the sealing structure are installed on the feeding support;
[0006] The quantitative feeding structure includes: two pairs of lifting hydraulic push rods, a lifting support plate, a toothed lifting pipe, a plurality of J-shaped drainage pipes, an L-shaped liquid drainage pipe, a drainage inner pipe, a drainage return rubber ring, a drainage pump, a drainage valve and a flow sensor;
[0007] Two pairs of the lifting hydraulic push rods are installed on the feeding support in parallel in pairs. The lifting support plate is installed on the pushing ends of the two pairs of the lifting hydraulic push rods. The toothed lifting pipe is inserted into the lifting support plate. A plurality of the J-shaped drainage pipes are respectively connected to the toothed lifting pipe by hot melting. The L-shaped liquid drainage pipe is connected to the toothed lifting pipe. The drainage inner pipe is movably inserted into the L-shaped liquid drainage pipe. The drainage return rubber ring is connected to the L-shaped liquid drainage pipe and the drainage inner pipe. The raw material box is installed on the feeding support. The drainage valve is installed on the raw material box. The drainage pump is connected to the drainage valve and is also connected to the drainage inner pipe. The flow sensor is installed inside the drainage valve;
[0008] It should be noted that in the above, the raw materials inside the raw material box are drained to a plurality of medicine bottles on the medicine bottle transporter through the quantitative feeding structure for stable and quantitative feeding. By the telescopic movement of two pairs of lifting hydraulic push rods, the lifting support plate on the pushing ends of the two pairs of lifting hydraulic push rods is driven to lift stably. The toothed lifting pipe on the lifting support plate is driven to lift stably by the lifting support plate. The L-shaped liquid drainage pipe on the lifting support plate is driven to lift stably by the lifting support plate, so that the L-shaped liquid drainage pipe lifts stably along the drainage inner pipe. The drainage valve is opened, and the drainage pump drains the liquid from the raw material box to the inside of the drainage inner pipe. The liquid is drained to the inside of the L-shaped liquid drainage pipe through the drainage inner pipe. The liquid is drained to the inside of the toothed lifting pipe through the L-shaped liquid drainage pipe. The liquid is evenly drained to the inside of a plurality of J-shaped drainage pipes by the siphon principle. The liquid is drained to the inside of a plurality of medicine bottles through the plurality of J-shaped drainage pipes.
[0009] Preferably, the sealing structure includes: two pairs of sealing hydraulic push rods, a sealing lifting transfer plate, a pair of horizontal adjustment lead screw modules, a horizontal sealing plate, a plurality of rotating shaft pipes, a rotating gear set, a rotating drive motor, a hydraulic tank, a hydraulic two-way pump, a hydraulic shunt pipe, a plurality of hydraulic drainage pipes, a plurality of convex extrusion blocks and a plurality of concave extrusion hydraulic blocks;
[0010] Two pairs of the sealed hydraulic push rods are installed on the feeding support in parallel with each other. The sealed lifting transfer plate is installed on the driving ends of two pairs of the sealed hydraulic push rods. A pair of horizontal adjustment lead screw modules are installed on the sealed lifting transfer plate in parallel. The horizontal sealing plate is installed on the moving ends of a pair of the horizontal adjustment lead screw modules. A plurality of the rotating shaft tubes are uniformly inserted on the horizontal sealing plate through bearings. The rotating gear set is installed on a plurality of the rotating shaft tubes. The driving end of the rotating drive motor is connected to the rotating gear set. The hydraulic tank is installed on the feeding support. The hydraulic two-way pump is installed on the hydraulic tank. The hydraulic shunt pipe is installed on the hydraulic two-way pump. A plurality of the hydraulic drainage pipes are respectively inserted on a plurality of the rotating shaft tubes through bearings, and a plurality of the hydraulic drainage pipes are connected to the hydraulic shunt pipe. A plurality of the concave extrusion hydraulic blocks are uniformly inserted on a plurality of the rotating shaft tubes, and a plurality of the concave extrusion hydraulic blocks are respectively connected to a plurality of the hydraulic drainage pipes. A plurality of the convex extrusion blocks are respectively movably inserted inside a plurality of the concave extrusion hydraulic blocks;
[0011] It should be noted that in the above, through the telescopic movement of two pairs of sealed hydraulic push rods, the sealed lifting transfer plate thereon is driven to lift stably. Through the sealed lifting transfer plate, a pair of horizontal adjustment lead screw modules thereon are driven to lift stably. Through a pair of horizontal adjustment lead screw modules, the horizontal sealing plate thereon is driven to perform horizontal telescopic movement, so as to electrically adjust the position of the horizontal sealing plate above the medicine bottle transporter. Through the operation of the rotating drive motor on the horizontal sealing plate, the rotating gear set is driven to operate, and the rotating gear set drives a plurality of the rotating shaft tubes thereon to rotate. Through the hydraulic two-way pump, the liquid inside the hydraulic tank is drained to the hydraulic shunt pipe. Through the hydraulic shunt pipe, a plurality of the hydraulic drainage pipes are drained. Through a plurality of the hydraulic drainage pipes, the inside of a plurality of the concave extrusion hydraulic blocks is drained. Through the hydraulic pressure, a plurality of the convex extrusion blocks are extruded out inside the concave extrusion hydraulic blocks. Through a plurality of the convex extrusion blocks, the bottle caps on the rotating shaft tubes are squeezed and fixed.
[0012] Preferably, a plurality of lifting sliders are arranged on the L-shaped liquid drainage pipe, and a plurality of lifting chutes are formed on the inner drainage pipe. A plurality of the lifting sliders are respectively movably inserted inside a plurality of the lifting chutes.
[0013] Preferably, a rangefinder is arranged on the lifting support plate and the sealed lifting transfer plate.
[0014] Preferably, a scanner is arranged on the medicine bottle transporter.
[0015] Preferably, a liquid level gauge is arranged on the raw material box.
[0016] The utility model provides a continuous filling device for pharmaceutical production, which has the following beneficial effects: The continuous filling device for pharmaceutical production can accurately drain raw materials from the raw material tank into the medicine bottles through the quantitative feeding structure, ensuring that the liquid volume in each medicine bottle is accurate, which is crucial for application scenarios that require strict dosage control. The use of two pairs of lifting hydraulic push rods enables the lifting support plate and components such as the toothed lifting pipe and L-shaped liquid drainage pipe on it to lift stably, ensuring the stability and accuracy during the liquid drainage process. The system cleverly utilizes the siphon principle, and through components such as the L-shaped liquid drainage pipe, toothed lifting pipe, and J-shaped drainage pipe, the liquid is evenly drained into multiple medicine bottles, improving the drainage efficiency and uniformity. The design of two pairs of sealing hydraulic push rods and the sealing lifting transfer plate enables the position of the horizontal sealing plate to be electrically adjusted to adapt to medicine bottle conveyors of different sizes or positions, enhancing the flexibility and applicability of the system. Through the coordinated work of components such as the rotary drive motor, rotary gear set, and rotary shaft pipe, and the control of the concave extrusion hydraulic block and convex extrusion block by the hydraulic two-way pump and hydraulic drainage pipe, the system can reliably fix the bottle caps to prevent liquid leakage or contamination. The entire system realizes highly automated control, reduces manual intervention and operation errors, and improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a schematic front sectional view of the continuous filling device for pharmaceutical production according to the utility model.
[0018] Figure 2 FIG. is a schematic side sectional view of the continuous filling device for pharmaceutical production according to the utility model.
[0019] Figure 3 is Figure 2 a partial enlarged view of "A" in
[0020] In the figure: 1, medicine bottle conveyor; 2, feeding support; 3, raw material tank; 4, lifting hydraulic push rod; 5, lifting support plate; 6, toothed lifting pipe; 7, J-shaped drainage pipe; 8, L-shaped liquid drainage pipe; 9, drainage inner pipe; 10, drainage return rubber ring; 11, drainage pump; 12, drainage valve; 13, flow sensor; 14, sealing hydraulic push rod; 15, sealing lifting transfer plate; 16, horizontal adjustment lead screw module; 17, horizontal sealing plate; 18, rotary shaft pipe; 19, rotary gear set; 20, rotary drive motor; 21, hydraulic tank; 22, hydraulic two-way pump; 23, hydraulic drainage pipe; 24, convex extrusion block; 25, concave extrusion hydraulic block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.
[0022] Those skilled in the art shall connect all the electrical components in this case to their adapted power sources through wires, and should select appropriate controllers and encoders according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the sequence of operations among the electrical components in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of electrical control will be given. Embodiment
[0023] The following will specifically describe the present novelty with reference to the accompanying drawings, as Figures 1-3As shown, the feeding support 2 is installed on the medicine bottle transporter 1, and the quantitative feeding structure and the sealing structure are installed on the feeding support 2; the quantitative feeding structure includes: two pairs of lifting hydraulic push rods 4, a lifting support plate 5, a toothed lifting pipe 6, a number of J-shaped drainage pipes 7, an L-shaped liquid drainage pipe 8, a drainage inner pipe 9, a drainage return rubber ring 10, a drainage pump 11, a drainage valve 12, and a flow sensor 13; the two pairs of lifting hydraulic push rods 4 are installed on the feeding support 2 in parallel in pairs, the lifting support plate 5 is installed on the pushing ends of the two pairs of lifting hydraulic push rods 4, the toothed lifting pipe 6 is inserted into the lifting support plate 5, a number of the J-shaped drainage pipes 7 are respectively heat-melted and connected to the toothed lifting pipe 6, the L-shaped liquid drainage pipe 8 is connected to the toothed lifting pipe 6, the drainage inner pipe 9 is movably inserted into the L-shaped liquid drainage pipe 8, the drainage return rubber ring 10 is connected to the L-shaped liquid drainage pipe 8 and the drainage inner pipe 9, the raw material tank 3 is installed on the feeding support 2, the drainage valve 12 is installed on the raw material tank 3, the drainage pump 11 is connected to the drainage valve 12, and the drainage pump 11 is connected to the drainage inner pipe 9, the flow sensor 13 is installed inside the drainage valve 12; the sealing structure includes: two pairs of sealing hydraulic push rods 14, a sealing lifting transfer plate 15, a pair of horizontal adjustment lead screw modules 16, a horizontal sealing plate 17, a number of rotating shaft pipes 18, a rotating gear set 19, a rotating drive machine 20, a hydraulic tank 21, a hydraulic double pump 22, a hydraulic shunt pipe, a number of hydraulic drainage pipes 23, a number of convex extrusion blocks 24, and a number of concave extrusion hydraulic blocks 25;Two pairs of the sealed hydraulic push rods 14 are installed on the feeding support 2 in parallel in pairs. The sealed lifting transfer plate 15 is installed on the pushing ends of the two pairs of the sealed hydraulic push rods 14. A pair of horizontal adjustment lead screw modules 16 are installed on the sealed lifting transfer plate 15 in parallel. The horizontal sealing plate 17 is installed on the moving ends of the pair of horizontal adjustment lead screw modules 16. A plurality of the rotating shaft tubes 18 are uniformly inserted on the horizontal sealing plate 17 through bearings. The rotating gear set 19 is installed on the plurality of the rotating shaft tubes 18. The driving end of the rotating drive machine 20 is connected to the rotating gear set 19. The hydraulic tank 21 is installed on the feeding support 2. The hydraulic double pump 22 is installed on the hydraulic tank 21. The hydraulic shunt pipe is installed on the hydraulic double pump 22. A plurality of the hydraulic drainage pipes 23 are respectively inserted on the plurality of the rotating shaft tubes 18 through bearings, and the plurality of the hydraulic drainage pipes 23 are connected to the hydraulic shunt pipe. A plurality of the concave extrusion hydraulic blocks 25 are uniformly inserted on the plurality of the rotating shaft tubes 18, and the plurality of the concave extrusion hydraulic blocks 25 are respectively connected to the plurality of the hydraulic drainage pipes 23. A plurality of the convex extrusion blocks 24 are respectively movably inserted inside the plurality of the concave extrusion hydraulic blocks 25; A plurality of lifting sliders are arranged on the L-shaped liquid drainage pipe 8, and a plurality of lifting chutes are formed on the drainage inner pipe 9. The plurality of lifting sliders are respectively movably inserted inside the plurality of the lifting chutes; Distance measuring instruments are arranged on the lifting support plate 5 and the sealed lifting transfer plate 15; A scanner is arranged on the medicine bottle transporter 1; A liquid level gauge is arranged on the raw material tank 3.;
[0024] According to the attached Figures 1-3It is concluded that the raw materials inside the raw material box 3 are drained to a number of medicine bottles on the medicine bottle transporter 1 through a quantitative feeding structure for stable and quantitative feeding. By the telescopic movement of two pairs of lifting hydraulic push rods 4, the lifting support plates 5 at the pushing ends of the two pairs of lifting hydraulic push rods 4 are driven to lift stably. The toothed lifting pipe 6 on the lifting support plate 5 is driven to lift stably by the lifting support plate 5. The L-shaped liquid drainage pipe 8 on the lifting support plate 5 is driven to lift stably by the lifting support plate 5, so that the L-shaped liquid drainage pipe 8 lifts stably along the drainage inner pipe 9. The drainage valve 12 is opened, and the drainage pump 11 drains the liquid from the raw material box 3 to the inside of the drainage inner pipe 9. The liquid is drained to the inside of the L-shaped liquid drainage pipe 8 through the drainage inner pipe 9. The liquid is drained to the inside of the toothed lifting pipe 6 through the L-shaped liquid drainage pipe 8. The liquid is evenly drained to the inside of a number of J-shaped drainage pipes 7 through the siphon principle. The liquid is drained to the inside of a number of medicine bottles through a number of J-shaped drainage pipes 7. By the telescopic movement of two pairs of sealing hydraulic push rods 14, the sealing lifting transfer plate 15 on it is driven to lift stably. The pair of horizontal adjustment lead screw modules 16 on the sealing lifting transfer plate 15 are driven to lift stably by the sealing lifting transfer plate 15. The horizontal sealing plate 17 on the pair of horizontal adjustment lead screw modules 16 is driven to expand and contract horizontally, so as to electrically adjust the position of the horizontal sealing plate 17 above the medicine bottle transporter 1. By the operation of the rotation drive machine 20 on the horizontal sealing plate 17, the rotation gear set 19 is driven to operate. The rotation gear set 19 drives a number of rotation shaft pipes 18 on it to rotate. The liquid inside the hydraulic tank 21 is drained to the hydraulic shunt pipe by the hydraulic double pump 22. The hydraulic shunt pipe drains a number of hydraulic drainage pipes 23. The inside of a number of concave extrusion hydraulic blocks 25 is drained through a number of hydraulic drainage pipes 23. The convex extrusion blocks 24 are extruded out inside the concave extrusion hydraulic blocks 25 by hydraulic pressure. The bottle caps on the rotation shaft pipes 18 are fixed by a number of convex extrusion blocks 24.
[0025] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous filling device for pharmaceutical production, comprising: A medicine bottle transporter, a feeding bracket, a raw material box, a quantitative feeding structure and a sealing structure, wherein the feeding bracket is installed on the medicine bottle transporter, and the quantitative feeding structure and the sealing structure are installed on the feeding bracket; The quantitative feeding structure includes: two pairs of lifting hydraulic push rods, a lifting support plate, a gear-mounted lifting tube, a plurality of J-shaped drainage tubes, an L-shaped liquid drainage tube, a drainage inner tube, a drainage loop rubber ring, a drainage pump, a drainage valve and a flow sensor; The two pairs of lifting hydraulic push rods are installed in parallel on the feeding bracket, the lifting support plate is installed on the pushing ends of the two pairs of lifting hydraulic push rods, the geared lifting tube is inserted on the lifting support plate, and a plurality of J-shaped drainage tubes are respectively hot-melt connected to the geared lifting tubes, the L-shaped liquid drainage tube is connected to the geared lifting tube, the drainage inner tube is movably inserted on the L-shaped liquid drainage tube, the drainage round rubber ring is connected to the L-shaped liquid drainage tube and the drainage inner tube, the raw material box is installed on the feeding bracket, the drainage valve is installed on the raw material box, the drainage pump is connected to the drainage valve, and the drainage pump is connected to the drainage inner tube, and the flow sensor is installed on the inner side of the drainage valve.
2. A continuous filling device for pharmaceutical production according to claim 1, characterized in that: The sealing structure includes: two pairs of sealed hydraulic push rods, a sealed lifting transfer plate, a pair of horizontal adjustment screw modules, a horizontal sealing plate, a plurality of rotating shaft tubes, a rotating gear set, a rotating drive machine, a hydraulic box, a hydraulic bidirectional pump, a hydraulic shunt pipe, a plurality of hydraulic drainage pipes, a plurality of convex extrusion blocks and a plurality of concave extrusion hydraulic blocks; Two pairs of sealed hydraulic push rods are installed in parallel on the feeding bracket, the sealed lifting transfer plate is installed on the pushing ends of the two pairs of sealed hydraulic push rods, a pair of horizontal adjustment screw modules are installed in parallel on the sealed lifting transfer plate, the horizontal sealing plate is installed on the moving ends of a pair of horizontal adjustment screw modules, a number of rotating shaft tubes are evenly inserted on the horizontal sealing plate through bearings, the rotating gear set is installed on a number of rotating shaft tubes, the driving end of the rotating driving machine is connected to the rotating gear set, and the hydraulic box is installed on On the feeding bracket, the hydraulic bidirectional pump is installed on the hydraulic box, the hydraulic diversion pipe is installed on the hydraulic bidirectional pump, a number of the hydraulic drainage pipes are respectively inserted on a number of the rotating shaft tubes through bearings, and a number of the hydraulic drainage pipes are connected to the hydraulic diversion pipes, a number of the concave extrusion hydraulic blocks are evenly inserted on a number of the rotating shaft tubes, and a number of the concave extrusion hydraulic blocks are respectively connected to a number of the hydraulic drainage pipes, and a number of the convex extrusion blocks are respectively movably inserted on the inner sides of a number of the concave extrusion hydraulic blocks.
3. A continuous filling device for pharmaceutical production according to claim 2, characterized in that: The L-shaped liquid drainage tube is provided with a plurality of lifting sliders, the drainage inner tube is provided with a plurality of lifting slideways, and the plurality of lifting sliders are movably inserted into the inner sides of the plurality of lifting slideways.
4. A continuous filling device for pharmaceutical production according to claim 3, characterized in that: The lifting support plate and the sealed lifting transfer plate are provided with a distance meter.
5. A continuous filling device for pharmaceutical production according to claim 4, characterized in that: The medicine bottle transporter is provided with a scanner.
6. A continuous filling device for pharmaceutical production according to claim 5, characterized in that: The raw material box is provided with a liquid level meter.