Sterile filling distributor
By adopting structures such as mechanical shaft seals and wear-resistant rings in the sterile filling dispenser, the problem of friction loss caused by rubber seals in the prior art is solved, which extends the service life of the equipment and improves the sealing effect.
Patent Information
- Application Number
- CN202421942002.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The mandrel of the existing sterile filling dispenser has reduced service life due to the friction between the five rubber seals and the mandrel, and the service life of the rubber seal is also lower, which in turn reduces the service life of the entire dispenser.
The structures of mechanical shaft seal and wear-resistant ring are adopted instead of the original rubber seal. The steam channel and CIP channel are sealed with the product channel and the external environment through the mechanical shaft seal, and the wear-resistant ring is added at the seal of the bearing to reduce the friction loss of the mandrel.
It effectively reduces the friction loss of the distributor mandrel, extends the service life of the mandrel and the overall distributor, improves the sealing effect, and reduces maintenance costs.
Smart Images
Figure CN222961115U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of aseptic filling, and particularly to an aseptic filling dispenser. Background Art
[0002] Aseptic filling refers to the cold (room temperature) filling of products under aseptic conditions, which is relative to the high-temperature hot filling method usually carried out under general conditions. When filling under aseptic conditions, all parts of the equipment that may cause microbial contamination of the product remain aseptic. Therefore, there is no need to add preservatives to the product, nor to perform post-sterilization after the product is filled and sealed, which can meet the requirements of a long shelf life while maintaining the taste, color, and flavor of the product.
[0003] In related technologies, an aseptic cold filling combination machine is a perfect combination of a perfusion machine, a pouring machine, a bottle rinsing machine, a filling machine, a capping machine, etc., and is a high-performance automated liquid packaging equipment. Empty bottles enter the disinfectant perfusion machine through the bottle inlet conveyor to sterilize the bottles, and then are dialed into the disinfectant pouring machine by a dial to drain the disinfectant, and then are dialed into the aseptic water bottle rinsing machine by a dial to wash the bottles, and then are dialed into the filling machine for filling, and then enter the capping machine. Finally, the packaged products are sent out by the bottle outlet conveyor for post-packaging processing. The filling machine is one of the important components of the aseptic cold filling combination machine, and the filling machine is composed of components such as filling transmission parts, filling dispensers, filling main liquid distribution chambers, and filling valve filling pipelines. Beverage products enter the filling dispenser through the feed pipeline, then enter the main liquid distribution chamber, and then through the main liquid distribution chamber, flow into the filling valve through each branch pipeline and then into the bottle for filling. The filling dispenser is a relatively important component in the filling part, and materials, CIP, medium protection, internal sterilization medium of the equipment, etc. are all realized through this component.
[0004] The mandrel of the filling dispenser is fixedly connected to the feed pipeline and does not rotate. Components such as the positioning seat and the mounting seat are fixed to the main liquid distribution chamber of the filling machine and rotate with the filling machine. In the above-mentioned existing aseptic filling dispenser, the blocking and sealing between the channels between the mandrel and the outer sleeve rotating parts are realized by five rubber seals. Two of the rotating seals block the steam channel from the product channel and the external environment. Another two of the rotating seals directly rub against the mandrel of the dispenser. Another double-lip oil seal seals the mandrel and the outer sleeve of the dispenser, making the double-lip oil seal in this structure directly rub against the mandrel of the dispenser. These five rubber seals directly rub against the mandrel of the dispenser, reducing the service life of the mandrel of the dispenser. The cost of the mandrel of the dispenser is relatively expensive, and the service life of the five rubber seals themselves is also relatively low, thereby reducing the service life of the aseptic filling dispenser. Therefore, we propose an aseptic filling dispenser to solve the above problems. Utility Model Content
[0005] The purpose of this application is to provide a sterile filling dispenser, which can effectively reduce the frictional loss of the dispenser mandrel, greatly extend its service life, and thus improve the service life of the sterile filling dispenser.
[0006] The above technical purpose of this application is achieved through the following technical solutions: A sterile filling dispenser includes a dispenser mandrel, an outer sleeve, a mounting seat, and a double-lip shaft seal. The outer sleeve is sleeved on the dispenser mandrel. The mounting seat is detachably fixed to the top of the outer sleeve by screw three. The top end of the dispenser mandrel extends into the mounting seat. A mechanical shaft seal one is fixedly connected between the top end of the dispenser mandrel and the mounting seat. A wear-resistant ring is detachably fixed and sleeved on the dispenser mandrel by a set screw. The double-lip shaft seal is rotatably sleeved on the outer wall of the wear-resistant ring.
[0007] A further setting of this application is that: The bottom of the outer sleeve is detachably fixed and installed with a flange by screw one. The flange is sleeved on the outer wall of the double-lip shaft seal.
[0008] A further setting of this application is that: The bottom end of the dispenser mandrel is detachably fixedly connected with a feed pipe. A discharge port communicating with the dispenser mandrel is provided on the mounting seat. A steam inlet pipe is detachably fixedly connected to the right side wall of the dispenser mandrel. A CIP inlet pipe is detachably fixedly connected to the left side wall of the dispenser mandrel. A CIP discharge pipe is fixedly connected to the left side wall of the mounting seat.
[0009] A further setting of this application is that: A bearing one and a bearing two are fixedly installed between the dispenser mandrel and the outer sleeve. The bearing one is located above the double-lip shaft seal, and the bearing two is located above the bearing one.
[0010] A further setting of this application is that: Two elastic retaining rings are fixedly sleeved on the outer wall of the dispenser mandrel. Both of the two elastic retaining rings are located between the bearing one and the bearing two, and the two elastic retaining rings are respectively in contact with the bearing one and the bearing two.
[0011] A further setting of this application is that: A mounting sleeve is sleeved on the outer wall of the dispenser mandrel. The mounting sleeve is located above the bearing two.
[0012] A further setting of this application is that: The mounting sleeve is detachably fixedly connected to the outer wall of the dispenser mandrel by screw two.
[0013] A further setting of this application is that: A mechanical shaft seal two is fixedly connected between the top of the mounting sleeve and the mounting seat.
[0014] This application includes at least one of the following beneficial technical effects:
[0015] 1. By adopting two mechanical seal structures, namely mechanical seal one and mechanical seal two, the steam channel and CIP channel are blocked and sealed from the product channel and the external environment. Additionally, a wear-resistant ring is added at the lower seal of bearing one, which can effectively reduce the frictional loss of the distributor mandrel and greatly extend its service life, thereby enhancing the service life of the aseptic filling dispenser.
[0016] 2. By using two mechanical seal structures, namely mechanical seal one and mechanical seal two, to replace the original rubber seal, the present application has the effect of a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic front sectional view of the existing aseptic filling dispenser.
[0018] Figure 2 is a schematic front sectional view of a preferred embodiment of the aseptic filling dispenser provided in this embodiment.
[0019] In the figure, 1. Distributor mandrel; 2. Outer sleeve; 3. Mounting seat; 4. Mechanical seal one; 5. Wear-resistant ring; 6. Double-lip shaft seal; 7. Set bolt; 8. Flange; 9. Screw one; 10. Feed pipe; 11. Discharge port; 12. Steam inlet pipe; 13. CIP inlet pipe; 14. CIP discharge pipe; 15. Bearing one; 16. Bearing two; 17. Snap ring; 18. Mounting sleeve; 19. Screw two; 20. Screw three; 21. Mechanical seal two; 22. Rotary seal ring one; 23. Rotary seal ring two. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solutions of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without making creative efforts belong to the scope of protection of the present application.
[0021] See Figure 1 and Figure 2 , the present application provides an aseptic filling dispenser, including a distributor mandrel 1, an outer sleeve 2, a mounting seat 3 and a double-lip shaft seal 6. The outer sleeve 2 is sleeved on the distributor mandrel 1, the mounting seat 3 is detachably installed and fixed on the top of the outer sleeve 2 through a screw three 20, and the top end of the distributor mandrel 1 extends into the mounting seat 3, wherein:
[0022] A mechanical shaft seal 4 is fixedly connected between the top end of the dispenser mandrel 1 and the mounting seat 3. By using the mechanical shaft seal 4, an effective seal can be achieved between the dispenser mandrel 1 and the mounting seat 3, thus replacing the original rubber sealing method. The service life of the mechanical shaft seal 4 is longer than that of the rubber sealing ring, and thus the sealing effect can be improved. A wear-resistant ring 5 is detachably fixedly sleeved on the dispenser mandrel 1 through a set screw 7. A double-lip shaft seal 6 is rotatably sleeved on the outer wall of the wear-resistant ring 5. By using the wear-resistant ring 5, the friction between the double-lip shaft seal 6 and the dispenser mandrel 1 can be avoided, and thus the service life of the dispenser mandrel 1 can be effectively extended. The bottom of the outer sleeve 2 is detachably installed and fixed with a flange 8 through a screw 9. The flange 8 is sleeved on the outer wall of the double-lip shaft seal 6. By using the flange 8, the gap between the double-lip shaft seal 6 and the outer sleeve 2 can be sealed. A bearing 15 and a bearing 16 are fixedly installed between the dispenser mandrel 1 and the outer sleeve 2. The bearing 15 is located above the double-lip shaft seal 6, and the bearing 16 is located above the bearing 15. By using the bearing 15 and the bearing 16, the stability of the relative rotation between the dispenser mandrel 1 and the outer sleeve 2 can be improved.
[0023] In this embodiment, a feed pipe 10 is detachably fixedly connected to the bottom end of the dispenser mandrel 1. A discharge port 11 communicating with the dispenser mandrel 1 is provided on the mounting seat 3. A steam inlet pipe 12 is detachably fixedly connected to the right side wall of the dispenser mandrel 1. A CIP inlet pipe 13 is detachably fixedly connected to the left side wall of the dispenser mandrel 1. A CIP discharge pipe 14 is fixedly connected to the left side wall of the mounting seat 3.
[0024] In this embodiment, two elastic retaining rings 17 are fixedly sleeved on the outer wall of the dispenser mandrel 1. Both of the two elastic retaining rings 17 are located between the bearing 15 and the bearing 16, and the two elastic retaining rings 17 are respectively in contact with the bearing 15 and the bearing 16. By using the two elastic retaining rings 17, the bearing 15 and the bearing 16 can be supported and fixed, so that the movement of the bearing 15 and the bearing 16 is more stable.
[0025] In this embodiment, a mounting sleeve 18 is sleeved on the outer wall of the dispenser mandrel 1. The mounting sleeve 18 is located above the bearing 16.
[0026] In this embodiment, the mounting sleeve 18 is detachably fixedly connected to the outer wall of the dispenser mandrel 1 through a screw 19.
[0027] In this embodiment, a mechanical shaft seal 21 is fixedly connected between the top of the mounting sleeve 18 and the mounting seat 3. By using the mechanical shaft seal 21, a further effective seal between the dispenser mandrel 1 and the mounting seat 3 can be achieved, thus replacing the original rubber sealing method. The service life of the mechanical shaft seal 21 is longer than that of the rubber sealing ring, and thus the sealing effect can be improved.
[0028] With the above structure, when the aseptic filling dispenser provided by the present application is in use, two mechanical seal structures, namely mechanical shaft seal 1-4 and mechanical shaft seal 2-21, are adopted to block and seal the steam channel and the CIP channel from the product channel and the external environment. Moreover, by adding a wear-resistant ring 5 at the lower seal of bearing 1-15, the frictional loss of the dispenser mandrel 1 can be effectively reduced, greatly extending its service life, and thus enhancing the service life of the aseptic filling dispenser.
[0029] The above has introduced in detail an aseptic filling dispenser provided by the present application. Specific embodiments are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application. It should be noted that for those of ordinary skill in the art of this technology, without departing from the principle of the present application, several improvements and modifications can still be made to the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. An aseptic filling dispenser, characterized in that: The invention comprises a distributor core shaft (1), an outer sleeve (2), a mounting seat (3) and a double-lip shaft seal (6), wherein the outer sleeve (2) is mounted on the distributor core shaft (1), the mounting seat (3) is detachably mounted and fixed to the top of the outer sleeve (2) by means of screw three (20), the top end of the distributor core shaft (1) extends into the mounting seat (3), a mechanical shaft seal one (4) is fixedly connected between the top end of the distributor core shaft (1) and the mounting seat (3), a wear-resistant ring (5) is detachably fixedly mounted on the distributor core shaft (1) by means of fixing bolts (7), and the double-lip shaft seal (6) is rotatably mounted on the outer ring wall of the wear-resistant ring (5).
2. The aseptic filling dispenser according to claim 1, characterized in that: The bottom of the outer sleeve (2) is detachably fixed with a flange (8) by means of a screw (9), and the flange (8) is sleeved on the outer wall of the double-lip shaft seal (6).
3. The aseptic filling dispenser according to claim 1, characterized in that: The bottom end of the distributor core shaft (1) is detachably fixedly connected to a feed pipe (10); the mounting seat (3) is provided with a discharge port (11) connected to the distributor core shaft (1); the right side wall of the distributor core shaft (1) is detachably fixedly connected to a steam inlet pipe (12); the left side wall of the distributor core shaft (1) is detachably fixedly connected to a CIP inlet pipe (13); and the left side wall of the mounting seat (3) is fixedly connected to a CIP discharge pipe (14).
4. The aseptic filling dispenser according to claim 1, characterized in that: A bearing 1 (15) and a bearing 2 (16) are fixedly mounted between the distributor core shaft (1) and the outer sleeve (2); the bearing 1 (15) is located above the double-lip shaft seal (6), and the bearing 2 (16) is located above the bearing 1 (15).
5. The aseptic filling dispenser according to claim 4, characterized in that: Two elastic retaining rings (17) are fixedly mounted on the outer wall of the distributor core shaft (1), and the two elastic retaining rings (17) are both located between the first bearing (15) and the second bearing (16), and the two elastic retaining rings (17) are in contact with the first bearing (15) and the second bearing (16) respectively.
6. The aseptic filling dispenser according to claim 5, characterized in that: A mounting sleeve (18) is mounted on the outer wall of the distributor core shaft (1), and the mounting sleeve (18) is located above the second bearing (16).
7. The aseptic filling dispenser according to claim 6, characterized in that: The mounting sleeve (18) is detachably fixedly connected to the outer wall of the distributor core shaft (1) via a second screw (19).
8. The aseptic filling dispenser according to claim 6, characterized in that: A second mechanical shaft seal (21) is fixedly connected between the top of the mounting sleeve (18) and the mounting seat (3).