Device for machining high-interchangeability support parts
By designing a clamping device for highly interchangeable bracket-type parts, the machining of multiple positions can be completed in one clamping operation using a rotary machining equipment. This solves the problem of cumulative errors, improves the dimensional accuracy and consistency of the parts, reduces the labor intensity of operators, and achieves high-efficiency production.
Patent Information
- Application Number
- CN202520358994.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Existing technologies, when processing highly interchangeable bracket-type parts, suffer from cumulative errors that result in poor consistency in dimensional accuracy and geometric tolerances among batches of parts, failing to meet the interchangeability requirements of batches of parts.
Design a clamping device including a rotating body, an adjustable positioning groove, positioning screws and clamping bolts, which can complete the processing of multiple positions in one clamping using a rotary machining equipment, reduce positioning errors and reduce operator errors, and use hardened steel to improve equipment accuracy.
This has improved the dimensional accuracy and consistency of highly interchangeable bracket parts, reduced the labor intensity of operators, increased production efficiency, and met the interchangeability requirements of batch parts.
Smart Images
Figure CN223947334U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of mechanical processing, and particularly relates to a device for processing high-interchangeability bracket parts. BACKGROUND
[0002] The bracket part is a kind of part commonly used in mechanical processing, and is usually used for the connection with other functional parts or the support of moving parts and other parts, so that the dimensional accuracy and the geometric tolerance of the part are required to be high. When the processing method is selected, the common three-axis processing machine tool is usually used for processing, and generally multiple steps and multiple clamping are required to complete the processing of one part. However, for some bracket parts with high interchangeability requirements, the conventional processing method will cause the accumulation of multiple errors, resulting in poor consistency of the dimensional accuracy and the geometric tolerance of the batch parts, and the interchangeability requirements of the batch parts cannot be met.
[0003] The accumulation of errors is caused by the following factors: (1) the clamping positioning error caused by the multiple clamping times; (2) the random error caused by the slight differences in the environment, equipment, clamping force and the like during each clamping; and (3) the system error caused by the technical level and the adjustment error of the process system of the operator. The accumulation of the above errors causes the dimensional accuracy and the geometric tolerance of the batch parts to be randomly distributed between the upper and lower deviations during the processing, although the single part is qualified in inspection, but the interchangeability of the batch parts is poor. For parts with high dimensional consistency requirements or used in group assembly, the subsequent use requirements cannot be met. Therefore, a processing method capable of reducing the error of the bracket part is required to improve the dimensional accuracy, consistency and interchangeability of the batch parts. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the above problems in the prior art, the purpose of the present application is to provide a device for processing high-interchangeability bracket parts, which can reduce the accumulation of errors of the high-interchangeability bracket parts during processing, improve the dimensional accuracy and interchangeability of the batch parts, and reduce the labor intensity of the operator.
[0005] In order to achieve the above purpose, the present application adopts the following technical solutions.
[0006] The utility model relates to a device for processing high interchangeability support class parts, it is characterized by including rotary body, adjustable positioning groove, positioning screw, pressing plate, clamping bolt, wherein, one end of rotary body is cylinder body for coupling with the rotary indexing head of processing equipment, the other end is cuboid for the clamping positioning of high interchangeability support class parts, positioning screw is coupled with rotary body through two adjustable positioning grooves on one side of rotary body, and positioning screw can move in the adjustable positioning groove to find the position of the part to lock after finding, clamping bolt is coupled with bolt hole on both sides of rotary body through pressing plate, which is used for pressing the high interchangeability support class parts.
[0007] Further, the height of the cuboid is 0.5mm-1.5mm lower than the height of the high interchangeability support class parts.
[0008] Further, in the rotary body, the cylinder body is integrally formed with the cuboid.
[0009] Further, the material of the rotary body is quenched steel.
[0010] The overall technical effect of the utility model is embodied in the following aspects.
[0011] (1) the clamping device with rotation characteristics is designed in the utility model, so that the support class parts without rotation characteristics can be processed by using the equipment or indexing head with rotation processing capacity, the number of part clamping is greatly reduced, the positioning error is reduced, the product batch qualification rate and size consistency are improved, and the processed parts have high interchangeability.
[0012] (2) the processing method using the device can complete the processing of multiple position sizes at a time, the size precision is completely ensured by the equipment, the error caused by human operation of the operator can be reduced or completely eliminated, and when mass production, the technical ability requirement for the operator can be reduced to a certain extent.
[0013] (3) the number of processing steps is reduced, the process flow is shortened, the labor intensity of the operator is reduced, and the production efficiency is improved by more than 4 times. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the device body and brief description schematic view for processing high interchangeability support class parts of the utility model;
[0015] Figure 2 is the device structure composition schematic view for processing high interchangeability support class parts of the utility model;
[0016] Figure 3 is the disassembly schematic view of the mutual position of each structure and part of the device for processing high interchangeability support class parts of the utility model.
[0017] Figure 4 is the device combination for processing high interchangeability support class parts and the part clamping after use schematic view of the utility model. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described in more detail below by combining with the drawings of the specification, but the utility model is not limited to this.
[0019] The utility model will be described in further detail below by specific example and combining with the drawings.
[0020] As Figure 2 The device for processing high interchangeability support class parts includes rotary body 1, adjustable positioning groove 2, positioning screw 3, pressing plate 4, clamping bolt 5.As Figure 1 The one end of rotary body 1 is cylindrical body, and is coupled with the rotary indexing head of processing equipment, and the other end is cuboid, and is used for the clamping positioning of part, and the height of cuboid is 1mm lower than the height of the high interchangeability support class part.The cylindrical body is integrally formed with cuboid, and the material is quenched steel.Positioning screw 3 is coupled with rotary body 1 through two adjustable positioning grooves 2 on one side of rotary body 1.According to the size of the processed support part, positioning screw 3 can be moved in adjustable positioning groove 2, so that the correct position of the part on the device is found, that is, the center line of the processed part in the direction is coaxial with the rotary center of the device, and is locked after finding.The length of adjustable positioning groove 2 is 10mm.Clamping bolt 5 passes through pressing plate 4 and is coupled with bolt hole 6 on both sides of rotary body 1, and plays the role of pressing the high interchangeability support part.
[0021] The working principle and process of the device for processing high interchangeability support class parts of the utility model are as follows:
[0022] As Figure 3 And Figure 4As shown, the three-jaw chuck of the equipment with rotation machining capability or the dividing head clamps the cylinder at one end of the rotating body 1, the positioning screw 3 is coupled with the rotating body 1 through the two adjustable positioning grooves 2 on one side of the rotating body 1, and is aligned and locked. The bracket part to be machined is attached to the two positioning screws 3, the clamping bolt 5 passes through the pressing plate 4 and is pressed on the machined part, and the two ends are coupled and tightened with the threaded holes 6 on both sides of the rotating body 1, so that the clamping and positioning are completed. Before each batch is used, the two positioning screws 2 are adjusted in the front and back of the positioning groove 3 according to the size of the part, and the position is recorded. The part is machined only once. Then the equipment with rotation machining capability or the dividing head drives the device and the machined part to rotate to the first machining surface (b) for machining, and then the device is driven to rotate to the second machining surface (c) for machining, so as to ensure the consistency and high accuracy of the size required by the drawing. This machining method can eliminate the cumulative error caused by the operator and the process system, and theoretically only produces the repeated positioning error of the machining equipment, which is much lower than the consistency error required by the drawing, and can well meet the machining requirements of the high interchangeability bracket parts.
[0023] It should be pointed out that the above-mentioned embodiments are only preferred embodiments of the present application. For ordinary skilled in the art, some modifications, improvements and equivalent replacements can be made to the present application without departing from the principles of the present application. These modifications, improvements and equivalent replacements are also considered to fall within the protection scope of the present application.
Claims
1. An apparatus for machining a high interchangeability stent-like part, characterized in that, The utility model relates to a high interchangeability support class spare's clamping positioning device, including rotary body (1), adjustable positioning groove (2), positioning screw (3), pressing plate (4), clamping bolt (5), wherein, one end of rotary body (1) is cylinder, is used for coupling with the rotary indexing head of processing equipment, the other end is cuboid, is used for the clamping positioning of high interchangeability support class spare, positioning screw (3) is coupled with rotary body (1) through two adjustable positioning grooves (2) on one side of rotary body (1), and positioning screw (3) can move in adjustable positioning groove (2) to find the position of the spare to lock after finding, clamping bolt (5) is coupled with bolt hole (6) on both sides of rotary body (1) through pressing plate (4), is used for the compression of high interchangeability support class spare.
2. The device for machining high-interchangeability stent-like parts according to claim 1, characterized in that, The height of the cuboid is 0.5mm-1.5mm lower than the height of the high interchangeability support class spare.
3. The device for machining high-interchangeability stent-like parts according to claim 1, characterized in that, In the rotary body, the cylinder and the cuboid are integrally formed.
4. The apparatus for machining high-interchangeability stent-like parts according to claim 1, characterized in that, The material of the rotary body (1) is quenched steel.