Ultrafiltration membrane with transparent shell
By introducing a microlight perspective device and a near-infrared photovariable tube into the ultrafiltration membrane, the fine observation and analysis of the degree of membrane wire pollution is solved, and the problem of difficult monitoring of membrane pollution and inaccurate chemical cleaning in the prior art is solved, which extends the service life of the ultrafiltration membrane and improves the cleaning efficiency.
Patent Information
- Application Number
- CN202421816926.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the face of unstable incoming water and high maintenance costs, existing ultrafiltration systems are difficult to effectively remove contaminants, resulting in serious membrane pollution and it is difficult for operators to accurately judge the needs of chemical cleaning.
A transparent shell ultrafiltration membrane was designed, using a low-light perspective device and a near-infrared photovariable tube, and observed and analyzed through a low-light perspective instrument to clearly understand the degree of membrane wire contamination, and realize refined management and accurate chemical cleaning.
The chemical cleaning cycle of ultrafiltration membranes is extended, the accuracy and thoroughness of chemical cleaning is improved, and the average service life is 5-6 years, which is 1.36 times longer than the industry's conventional ultrafiltration membranes.
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Figure CN222961193U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of water treatment, in particular to a transparent shell ultrafiltration membrane. Background Art
[0002] At present, in most domestic projects of advanced wastewater reuse and zero discharge, due to the instability of the raw water from the owner, the uncertainty of the biochemical system, the volatility of the tail-end fine COD removal unit, and the high maintenance cost of the pre-treatment and security processes before the membrane, excessive pollutants are directly introduced into the ultrafiltration system in the two-stage membrane method without being reasonably removed, causing extremely severe and intractable pollution to the ultrafiltration system. Moreover, due to many adverse factors on-site, it is very difficult for operators to accurately judge whether the ultrafiltration system needs chemical cleaning through the analysis of the existing data.
[0003] With the increasing awareness of environmental protection, it is required to reduce the solid waste discharge. The longer the ultrafiltration membrane element is used, the lower the solid waste discharge will be, and the total amount of solid waste discharge will become a restricting factor for operating the water treatment system. For various projects of advanced wastewater reuse and zero discharge, it is imperative to realize the resource utilization of wastewater. Summary of the Invention
[0004] The technical problem to be solved by the utility model is to provide a transparent shell ultrafiltration membrane to clearly understand the pollution degree of the ultrafiltration membrane.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A transparent shell ultrafiltration membrane includes a transparent membrane cylinder, membrane filaments, end caps, a water inlet, a water outlet, and a concentrated water outlet and a sludge discharge port are further arranged on the wall of the transparent membrane cylinder. The membrane filaments are arranged inside the transparent membrane cylinder, and a plurality of low-light perspective devices are alternately arranged on the cylinder body of the transparent membrane cylinder. The low-light perspective devices extend into the inside of the transparent membrane cylinder. The low-light perspective device includes a transparent shell, a cesium photocathode is arranged at the front end inside the transparent shell, the cesium photocathode is connected to a near-infrared image intensifier, and the tail end of the transparent shell is embedded in an opening on the wall of the transparent membrane cylinder.
[0007] The low-light perspective device is externally connected to a low-light perspective instrument.
[0008] A plurality of the near-infrared image intensifiers are provided.
[0009] The number of the low-light perspective devices is 3 - 5.
[0010] The near-infrared image intensifier is connected to the opening on the wall of the transparent membrane cylinder through a seal.
[0011] The concentrated water outlet is close to the water outlet.
[0012] The sludge discharge port is close to the water inlet.
[0013] The range of light waves received by the described near-infrared image intensifier tube is 740 - 795 nm.
[0014] Compared with the existing technology, the beneficial effects of the present utility model are as follows:
[0015] 1. A low-light perspective device is added to the ultrafiltration membrane. By connecting it to a low-light perspective instrument, it is possible to finely observe the contaminated area of the membrane filaments, the thickness of the accumulated pollutants, and conduct component analysis of the pollutants.
[0016] 2. Under the same usage conditions, the chemical cleaning cycle of the ultrafiltration membrane of the present utility model is extended by 1.25 times compared to the conventional ultrafiltration membranes in the industry (taking the on-site middle water reuse in the steel industry as an example, the chemical cleaning cycle of the ultrafiltration membrane of the present utility model is 23 - 25 days, and that of the imported ultrafiltration membrane is 18 - 20 days; taking the on-site deep reuse of coking wastewater in the coal chemical industry as an example, the chemical cleaning cycle of the ultrafiltration membrane of the present utility model is 17 - 20 days, and that of the imported ultrafiltration membrane is 12 - 16 days); the timely accuracy rate of chemical cleaning reaches 98.4%, an increase of 27.4%, and the thoroughness rate of chemical cleaning reaches 99.7%, an increase of 12.7%; the average service life reaches 5 - 6 years, which is extended by 1.36 times compared to the conventional ultrafiltration membranes in the industry.
[0017] The transparent membrane tube of the ultrafiltration membrane of the present utility model is visualized and supplemented with a low-light perspective device. It can not only directly visualize the pollutant concentration and the accumulation of pollutants in the existing ultrafiltration system, but also clearly understand the degree of contamination of the membrane filaments through the use of the low-light perspective device. Most importantly, it can achieve refined management and accurate chemical cleaning of the ultrafiltration membrane system. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of the present utility model.
[0019] Figure 2 It is a cross-sectional view of the transparent membrane tube.
[0020] Figure 3 It is a schematic diagram of the low-light perspective device.
[0021] In the figure: transparent membrane tube 1, membrane filaments 2, end cap 3, water inlet 4, water outlet 5, concentrated water outlet 6, sludge discharge port 7, low-light perspective device 8, transparent housing 9, cesium photocathode 10, near-infrared image intensifier tube 11, seal 12, epoxy head 13. Detailed Description of the Invention
[0022] It should be noted that, without conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other.
[0023] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.
[0025] Such as Figures 1 - 3 , a transparent shell ultrafiltration membrane, comprising a transparent membrane tube 1, membrane filaments 2, end caps 3, a water inlet 4, a water outlet 5. A concentrated water outlet 6 and a sludge discharge port 7 are further provided on the wall of the transparent membrane tube 1. The membrane filaments 2 are arranged inside the transparent membrane tube 1. A plurality of low-light perspective devices 8 are staggered on the barrel of the transparent membrane tube 1. The low-light perspective devices 8 extend into the interior of the transparent membrane tube 1. The low-light perspective device 8 comprises a transparent shell 9. A cesium photocathode 10 is provided at the front end inside the transparent shell 9. The cesium photocathode 10 is connected to a near-infrared image intensifier tube 11. The tail end of the transparent shell 9 is embedded in an opening on the wall of the transparent membrane tube 1.
[0026] The said low-light perspective device 8 is externally connected to a low-light perspective instrument.
[0027] A plurality of the said near-infrared image intensifier tubes 11 are provided.
[0028] The said low-light perspective devices 8 are 3 - 5 in number.
[0029] The said near-infrared image intensifier tube 11 is connected to the opening on the wall of the transparent membrane tube 1 through a seal 12.
[0030] The said concentrated water outlet 6 is close to the water outlet 5.
[0031] The described sludge discharge port 7 is close to the water inlet 4.
[0032] The range of light waves received by the described near-infrared image intensifier tube 11 is 740 - 795 nm.
[0033] The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solutions of the present utility model, and these simple modifications all belong to the protection scope of the present utility model. Additionally, it should be noted that, among the various specific technical features described in the above specific embodiments, they can be combined in any appropriate manner without contradiction. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination methods. Furthermore, any combination can be made among various different embodiments of the present utility model as long as it does not violate the idea of the present utility model, and it should also be regarded as the content disclosed by the present utility model.
[0034] To make the purpose, technical solutions and technical effects of the present utility model clearer, the technical solutions in the embodiments of the present utility model will now be described clearly and completely. However, the embodiments described below are only a part of the embodiments of the present utility model, rather than all of the embodiments. Combining the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.
[0035] Embodiment 1
[0036] A transparent shell ultrafiltration membrane includes a transparent membrane tube 1, membrane filaments 2, end caps 3, a water inlet 4, a water outlet 5. On the wall of the transparent membrane tube 1, there are also a concentrated water outlet 6 and a sludge discharge port 7. The concentrated water outlet 6 is close to the water outlet 5. The sludge discharge port 7 is close to the water inlet 4.
[0037] The membrane filaments 2 are arranged inside the transparent membrane tube 1 and are fixed by epoxy end heads 13 at both ends, and are evenly distributed inside the transparent membrane tube 1.
[0038] Three low-light perspective devices 8 are staggered on the barrel of the transparent membrane tube 1, located at the water inlet end, the middle of the membrane, and the concentrated water end respectively. The low-light perspective devices 8 extend into the interior of the transparent membrane tube 1.
[0039] Low-light perspective device 8 It includes a transparent shell 9. At the front end inside the transparent shell 9, there is a cesium photocathode 10. The cesium photocathode 10 is connected to a near-infrared image intensifier tube 11. The tail end of the transparent shell 9 is embedded and connected to the opening on the wall of the transparent membrane tube 1 through a seal 12. The wire of the near-infrared image intensifier tube 9 is externally connected to a low-light perspective instrument.
[0040] Embodiment 2
[0041] A transparent shell ultrafiltration membrane, comprising a transparent membrane tube 1, membrane filaments 2, end caps 3, a water inlet 4, a water outlet 5. A concentrated water outlet 6 and a sludge discharge port 7 are also provided on the wall of the transparent membrane tube 1. The concentrated water outlet 6 is close to the water outlet 5, and the sludge discharge port 7 is close to the water inlet 4.
[0042] The membrane filaments 2 are arranged inside the transparent membrane tube 1 and are fixed by epoxy end heads 11 at both ends, and are evenly distributed inside the transparent membrane tube 1.
[0043] Four low-light perspective devices 8 are staggeredly arranged on the cylinder body of the transparent membrane tube 1, one at the water inlet end, two in the middle of the membrane, and one at the concentrated water end. The low-light perspective device 8 extends into the inside of the transparent membrane tube 1.
[0044] Low-light perspective device 8 It includes a transparent shell 9. A cesium photocathode 10 is provided at the front end inside the transparent shell 9. The cesium photocathode 10 is connected to a near-infrared image intensifier 11. The tail end of the transparent shell 9 is embedded and connected to the opening on the wall of the transparent membrane tube 1 through a seal 12. The wire of the near-infrared image intensifier 9 is externally connected to a low-light perspective instrument.
[0045] The comparison of the results of the transparent shell ultrafiltration membrane of the embodiment and the existing products applied to the site of intermediate water reuse in the steel industry and the site of advanced reuse of coking wastewater in the coal chemical industry is as follows in the table:
[0046]
[0047] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and deformations can be made to these embodiments without departing from the principle and basic spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A transparent shell ultrafiltration membrane, characterized in that: It includes a transparent film tube, film threads, end covers, a water inlet, a water outlet, a concentrated water outlet and a mud outlet are also arranged on the wall of the transparent film tube, film threads are arranged inside the transparent film tube, a plurality of micro-light perspective devices are staggered on the body of the transparent film tube, the micro-light perspective devices extend into the interior of the transparent film tube, the micro-light perspective device includes a transparent shell, a cesium cathode is arranged at the front end of the transparent shell, the cesium cathode is connected to a near-infrared image converter, and the tail end of the transparent shell is embedded in the opening of the wall of the transparent film tube.
2. A transparent shell ultrafiltration membrane according to claim 1, characterized in that: The low-light perspective device is externally connected to a low-light perspective instrument.
3. A transparent shell ultrafiltration membrane according to claim 1, characterized in that: There are multiple near-infrared light image conversion tubes.
4. A transparent shell ultrafiltration membrane according to claim 1, characterized in that: The number of the micro-light perspective devices is 3-5.
5. The transparent shell ultrafiltration membrane according to claim 1, characterized in that: The near-infrared light image conversion tube is connected to the opening of the tube wall of the transparent film tube through a sealing member.
6. The transparent shell ultrafiltration membrane according to claim 1, characterized in that: The concentrated water outlet is close to the water outlet.
7. The transparent shell ultrafiltration membrane according to claim 1, characterized in that: The mud discharge port is close to the water inlet.
8. The transparent shell ultrafiltration membrane according to claim 1, characterized in that: The near-infrared image converter tube receives light waves in the range of 740-795 nm.