Supporting disc with filtering function
By designing a support plate with filtration function, the problem of incomplete solid-liquid separation caused by the gap between the filter plate and the inner wall of the kettle in the existing reactor and the stress deformation of the filter plate is solved, and the smooth filtration of liquid and effective retention of solids are achieved, ensuring the normal operation of the reactor.
Patent Information
- Application Number
- CN202422073666.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-23
AI Technical Summary
During the fertilizer processing process, the solid-liquid separation is not thoroughly caused by the gap between the filter plate and the inner wall of the kettle, and the filter plate is easily deformed by force, resulting in leakage and blockage problems.
A support disk with filtration function is designed, including a disk body, connecting ears, supporting triangle plate, filter hole and installation hole. The disk body is set in the middle of the funnel-shaped structure at the lower end of the reactor. Through the installation of the connecting ears and supporting triangle plate, the disk body is ensured to be close to the inner wall of the kettle to avoid solid leakage, and the smooth filtration of liquid is achieved through the filter hole and groove structure.
The smooth flow of liquid in the reactor is achieved, and the solid remains in the kettle to avoid blockage of the outlet, ensuring the stability of the filtration effect and the stability of the support plate.
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Figure CN222961339U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of reaction kettles, and more particularly, to a support plate with a filtering function. Background Art
[0002] All along, fertilizers are needed in the process of cultivating crops. Agricultural waste generally needs to be processed into usable fertilizers through processes such as compost fermentation. Existing fertilizer processing uses a reaction kettle for fermentation, and the fermented fertilizer solution is used for fertilization. During the processing, it is necessary to separate the solid and liquid in the fermentation materials. Usually, a filter plate is installed in the reaction kettle body. However, since the lower end of the reaction kettle is usually a conical structure, directly placing a circular filter plate in the conical structure results in uneven placement, causing gaps between the filter plate and the inner wall of the reaction kettle, leading to leakage of solids. At the same time, since solids are also accumulated on the filter plate, the filter plate is easily deformed by the force.
[0003] Therefore, a support plate with a filtering function is needed. Summary of the Utility Model
[0004] The content part of the present application is used to briefly introduce concepts, which will be described in detail in the following detailed implementation part. The content part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0005] To solve the technical problems mentioned in the above background art part, some embodiments of the present application provide a support plate with a filtering function, including: a plate body for supporting materials, which is arranged at the middle position of the funnel-shaped structure at the lower end of the reaction kettle; a connecting ear, which is installed on the plate body; a supporting triangular plate, which is installed on the connecting ear and used to support the plate body; filtering holes, which are opened on the plate body and used to filter liquids; mounting holes, which are opened at the edge position of the plate body and used to install the connecting ear.
[0006] The liquid in the reaction kettle can flow out smoothly through the plate body, and solids such as unreacted wool remain in the reaction kettle, avoiding blockage at the outlet position.
[0007] Further, the connecting ear has a mounting plate portion and a connecting plate portion perpendicular to the mounting portion. A connecting hole is opened on the mounting plate portion, and a positioning hole is opened on the connecting plate portion. A bolt passes through the mounting hole and the connecting hole and then a nut is installed.
[0008] The installation of the supporting triangular plate is facilitated by the provided connecting plate portion.
[0009] Further, bolt holes are provided in the supporting triangular plate. After the bolts pass through the positioning holes and the bolt holes, nuts are installed. The supporting triangular plate has one side in contact with the disk body and the other side in contact with the inner wall of the reaction kettle funnel.
[0010] By supporting the supporting triangular plate on the inner wall of the reaction kettle funnel, the disk body can be closely attached to the inner wall of the reaction kettle funnel, preventing solids from leaking out.
[0011] Further, multiple groups of mounting holes are circumferentially distributed on the disk body, and each group of mounting holes has three arranged radially along the disk body.
[0012] By installing the connecting ears into the mounting holes at different positions, it is convenient to install supporting triangular plates of different sizes.
[0013] Further, multiple groups of filtering holes are circumferentially distributed on the disk body, and each group of filtering holes is provided with multiple in the radial direction. The disk body has multiple groups of grooves that extend circumferentially and are arranged staggeredly in the radial direction and communicate with each other, and one end of the filtering hole is located in the groove.
[0014] By providing the grooves, the liquid can flow in the grooves, preventing the liquid from accumulating on the disk body.
[0015] Further, a flow channel for connecting multiple groups of grooves is provided on the disk body.
[0016] Through the provided flow channel, it is convenient for the liquid to flow in multiple grooves, preventing the liquid from being unable to drain due to the blockage of the filtering holes.
[0017] Further, the supporting triangular plate has a right triangle structure, and the hypotenuse is abutted and attached to the inner wall of the reaction kettle funnel, so that one right side is attached to the lower end wall of the disk body, and the other right side is perpendicular to the disk body.
[0018] Supported by the triangular structure, the support of the disk body is ensured to be stable.
[0019] Further, the cone half angle of the funnel-shaped structure at the lower end of the reaction kettle is predetermined, and one acute angle of the supporting triangular plate is the same as the cone half angle.
[0020] The beneficial effect of the present application is that a supporting disk with a filtering function is provided. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting a part of the present application are used to provide a further understanding of the present application, making other features, objects, and advantages of the present application more obvious. The schematic embodiments and descriptions of the drawings of the present application are used to explain the present application and do not constitute an improper limitation of the present application.
[0022] In addition, throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the elements and components are not necessarily drawn to scale.
[0023] In the drawings:
[0024] Figure 1 is the overall schematic diagram inside the reaction kettle according to an embodiment of the present application;
[0025] Figure 2 is Figure 1 the three-dimensional structure schematic diagram of the said embodiment;
[0026] Figure 3 is Figure 1 the installation schematic diagram of the connecting ear in the said embodiment;
[0027] Figure 4 is Figure 1 the installation schematic diagram of the supporting triangular plate in the said embodiment.
[0028] Reference numerals:
[0029] 100, disc body; 101, connecting ear; 102, supporting triangular plate; 103, filtering hole; 104, mounting hole; 105, mounting plate part; 106, connecting plate part; 107, connecting hole; 108, positioning hole; 109, groove; 110, flow channel. Detailed implementation manners
[0030] Hereinafter, embodiments of the present disclosure will be described in more detail with reference to the drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0031] In addition, it should be noted that for the sake of convenience of description, only parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0032] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependent relationships.
[0033] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly stated in the context, it should be understood as "one or more".
[0034] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0035] Referring to Figures 1-4 , a support plate with a filtering function, comprising: a plate body 100, connecting ears 101, supporting triangular plates 102, filtering holes 103, and mounting holes 104. The plate body 100 is arranged at the middle position of the funnel-shaped structure at the lower end of the reaction kettle, and the liquid can flow out smoothly through the plate body 100 while the solid remains in the reaction kettle.
[0036] In one embodiment, eight groups of mounting holes 104 are circumferentially distributed at the edge of the plate body 100, and each group of mounting holes 104 has three radially distributed along the plate body 100. The connecting ear 101 has a mounting plate portion 105 and a connecting plate portion 106 perpendicular to the mounting portion. A connecting hole 107 is provided on the mounting plate portion 105, and a positioning hole 108 is provided on the connecting plate portion 106. After a bolt passes through the mounting hole 104 and the connecting hole 107, a nut is installed to mount the connecting ear 101.
[0037] Bolting holes are provided on the supporting triangular plate 102. After a bolt passes through the positioning hole 108 and the bolting hole, a nut is installed to mount the supporting triangular plate. Two supporting triangular plates 102 are respectively installed on both sides of the connecting plate portion 106. The supporting triangular plate 102 has one side in contact with the plate body 100 and the other side in contact with the inner wall of the funnel of the reaction kettle.
[0038] In one embodiment, the connecting ear 101 is fixedly installed through a mounting hole 104 that is farther from the center of the plate body 100. At this time, the size of the supporting triangular plate 102 is smaller, saving materials.
[0039] In another embodiment, the connecting ear 101 is fixedly installed through a mounting hole 104 that is closer to the center of the plate body 100. At this time, the size of the supporting triangular plate 102 is larger, better supporting the plate body 100.
[0040] In one embodiment, eight groups of filtering holes 103 are circumferentially distributed on the plate body 100. Each group of filtering holes 103 is provided with four in the radial direction and the opening size is one centimeter or two centimeters in diameter. The two sizes of filtering holes 103 are mixedly distributed.
[0041] The plate body 100 has multiple groups of grooves 109 that extend circumferentially and are staggered and interconnected in the radial direction. One end of the filtering hole 103 is located in the groove 109. A flow channel 110 for connecting the multiple groups of grooves 109 is provided on the plate body 100. The grooves 109 and the flow channel 110 are for the liquid to flow through the filtering holes 103.
[0042] The supporting triangular plate 102 has a right-angled triangle structure. The hypotenuse abuts and fits against the inner wall of the reactor funnel, so that one of the right-angled sides fits against the lower end wall of the disc body 100, and the other right-angled side is perpendicular to the disc body 100.
[0043] The cone half-angle of the funnel-shaped structure at the lower end of the reactor is predetermined, and one of the acute angles of the supporting triangular plate 102 has the same angle as the cone half-angle.
[0044] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) having similar functions disclosed in the embodiments of the present disclosure.
Claims
1. A support plate with filtering function, comprising: The tray for supporting materials is arranged in the middle of the funnel-shaped structure at the lower end of the reactor, and is characterized by: A support plate with filtering function also includes: A connecting ear is installed on the disc body; A supporting triangle plate is installed on the connecting ear and is used to support the plate body; The filter hole is provided on the plate body and is used for filtering the liquid; The mounting hole is provided at the edge of the plate body and is used for mounting the connecting ear.
2. A support plate with filtering function according to claim 1, characterized in that: The connecting ear is provided with a mounting plate portion and a connecting plate portion perpendicular to the mounting portion, the mounting plate portion is provided with a connecting hole, the connecting plate portion is provided with a positioning hole, and a bolt is passed through the mounting hole and the connecting hole and then a nut is installed.
3. A support plate with filtering function according to claim 2, characterized in that: The supporting triangle plate is provided with bolt holes, and the bolts are passed through the positioning holes and the bolt holes and then nuts are installed. The supporting triangle plate has one side abutting against the disc body and another side abutting against the inner wall of the reactor funnel.
4. The support plate with filtering function according to claim 1, characterized in that: The mounting holes are distributed in a plurality of groups circumferentially on the disk body, and each group of mounting holes has three holes distributed radially along the disk body.
5. The support plate with filtering function according to claim 1, characterized in that: The filter holes are distributed in multiple groups along the circumferential direction on the disc body, and each group of filter holes is provided with multiple filter holes in the radial direction. The disc body has multiple groups of grooves extending circumferentially, staggered in the radial direction and interconnected, and one end of the filter hole is located in the groove.
6. The support plate with filtering function according to claim 5, characterized in that: The disc body is provided with flow channels for connecting the multiple groups of grooves.
7. The support plate with filtering function according to claim 3, characterized in that: The supporting triangle plate is a right-angled triangle structure, and the hypotenuse is abutted against the inner wall of the reactor funnel, so that one of the right-angled sides is abutted against the lower end wall of the plate body, and the other right-angled side is perpendicular to the plate body.
8. The support plate with filtering function according to claim 7, characterized in that: The cone half angle of the funnel-shaped structure at the lower end of the reactor is predetermined, and one of the acute angles of the supporting triangular plate is the same as the cone half angle.