Multi-layer continuous discharging bran steaming machine

By designing a multi-layer continuous unloading bran steamer, adopting a fully enclosed structure and a multi-layer steamer layer design, the problems of sticking, leaking and regular cleaning of the bran steamer during the production process are solved, and efficient and continuous rice husk cooking and production process are achieved, and production efficiency and environmental quality are improved.

CN222961386UActive Publication Date: 2025-06-10JIANGSU ZHENGXIN IND EQUIP CO LTD
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Patent Information

Application Number
CN202421579246.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-06-10
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing bran steamers are prone to bonding and leaking materials during the production process, and require regular manual cleaning, which is high in labor intensity and high in labor costs, which affects production efficiency.

Method used

A multi-layer continuous unloading bran steamer is designed, adopting a fully enclosed structure, the rice husks are steamed and cooked multiple times through a multi-layer steamed layer, and the residence time of the rice husks in each cooking bin is controlled to achieve the goal of continuous production and no regular cleaning.

Benefits of technology

It realizes efficient cooking and continuous production of rice husks, avoids sticking and leaking materials, reduces the demand for manual cleaning, and improves production efficiency and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-layer continuous unloading bran steaming machine in the technical field of bran steaming equipment, which comprises a feeding device with a plurality of discharge ports; the stock bin top cover comprises a plurality of blanking barrels; a steam exhaust pipeline; a stock bin shell; a temporary storage cone hopper; each material steaming layer comprises a steam pipeline and a plurality of material steaming units, and each material steaming unit comprises a steaming bin, a plurality of overturning plates and an overturning driving mechanism; according to the utility model, rice husks can be cooked for multiple times, and the rice husks are controlled to be unloaded before being stacked and compacted and easily arched, so that the product quality is improved, the continuous production is realized, the yield is increased, and the production efficiency is improved; the full-closed structure is adopted, cooked rice husks are directly output to downstream equipment, the material sticking and leaking conditions are avoided, the production environment is clean and tidy, regular manual cleaning and production line closing are not needed, the labor cost is reduced, and the production efficiency is improved; and on-line unmanned production can be realized by matching with other equipment, so that the labor environment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bran steaming equipment, in particular to a multi-layer continuous unloading bran steaming machine. Background Art

[0002] Rice husk is an important additive in the process of liquor brewing. For example, it needs to be added in the saccharification and culture, fermentation, and distillation. In the process of saccharification and culture of Xiaoqu Qingxiang dregs, it is usually necessary to lay a layer of rice husk on the lower layer of the saccharification material and cover the upper layer of the saccharification material with a layer of rice husk. Laying rice husk can effectively prevent the saccharification material from sticking to the mesh plate, and covering rice husk can play a good role in heat preservation of the saccharification material. However, raw rice husk cannot be used directly in the brewing process. It usually needs to be processed by high-temperature steaming to mature the rice husk before it can be used as a brewing auxiliary material.

[0003] There are two main processes for rice husk cooking: continuous production and discontinuous production. The former has high output and high production efficiency, and the main equipment is steel belt and chain plate rice husk steamers; the latter has low output and low production efficiency, and is usually steamed in a wine retort with water in the bottom pot, or steamed with steam in a tank truck, and some use a cooking tower rice husk steamer, which is shaped like a silo. Due to structural limitations, it cannot be produced continuously, and is generally fed and discharged intermittently.

[0004] In order to improve the rice husk processing capacity, more and more wineries are using steel belt and chain plate type bran steamers, whose main structures are similar, mainly divided into two parts: cooking section and cooling section. The cooking section is composed of a set of rotating chain plates or roller driven steel belts, cooking section frame, feed hopper, tunnel box, cooking chamber, steam pipeline components, drainage pipeline components, etc. The cooling section is composed of a set of rotating chain plates or roller driven steel belts, cooling section frame, air outlet top cover, tunnel box, cooling chamber, discharge hopper, etc. In order to fully cook or cool the rice husks in the tunnel box, the chain plates or steel belts carrying the rice husks must be perforated.

[0005] However, in the actual production process, rice husk fragments, chaff, etc. on the steel belt or chain plate will fall into the cooking chamber and the cooling chamber through the mesh holes; if there is too much rice husk accumulation in the cooking chamber or it has been there for a long time, it will become moldy and carbonized, making it difficult to clean. One of the purposes of steaming rice husks is to remove the unpleasant smell in the rice husks. Therefore, if the rice husks in the cooking chamber become moldy, the moldy smell will be transmitted to the rice husks in the tunnel box above the mesh belt through steam, which will reduce the quality of the steamed rice husks; and if there is too much rice husk accumulation in the cooling chamber, it will affect the air supply surface and cooling effect of the centrifugal fan in the cooling chamber, resulting in prolonged dehumidification and cooling time of the finished rice husks, affecting the yield; therefore, the fallen rice husks need to be cleaned up in time.

[0006] At present, the falling materials in the cooking room and cooling room are cleaned manually by workers on site, with a speed of 25m 3Taking the tunnel - type rice bran steaming machine with an hourly output of [h] as an example, under normal production conditions, the material falling in the steaming chamber of each steaming machine needs to be cleaned 1 - 2 times per month, and the material falling in the cooling chamber needs to be cleaned 1 - 2 times per week. If there are multiple steaming machines in production, the number of cleaning times will increase exponentially. Currently, the cleaning is all done manually by operators. They need to use tools such as cleaning rakes, shovels, and brooms to clean out the rice husk material. During cleaning, they need to bend down and lower their heads, and there is dust flying everywhere. The entire cleaning process has a high labor intensity, a relatively poor working environment, extremely high labor costs, and the production line also needs to be shut down, thus reducing production efficiency. Summary of the Utility Model

[0007] The purpose of the present utility model is to provide a multi - layer continuous discharging rice bran steaming machine, which solves the technical problems in the existing rice bran steaming machine such as easy sticking of materials, leakage of materials, and the need for regular cleaning.

[0008] The present utility model discloses a multi - layer continuous discharging rice bran steaming machine, including:

[0009] A feeding device, having a plurality of discharge ports, and a feeding valve is installed on each of the discharge ports;

[0010] A silo top cover, including a plurality of horizontally arranged side - by - side blanking cylinders, and the blanking cylinders correspond to and communicate with the discharge ports one by one.

[0011] An exhaust pipe, arranged above the silo top cover and connected to a plurality of the blanking cylinders;

[0012] A silo housing, provided at the bottom of the silo top cover;

[0013] A temporary storage hopper, provided at the bottom of the silo housing;

[0014] A multi - layer steaming layer, arranged at intervals up and down. Each steaming layer includes:

[0015] A steam pipe, horizontally arranged inside the silo housing, provided with a plurality of exhaust holes, and the inlet end penetrates out of the silo housing;

[0016] A plurality of steaming units, horizontally arranged side - by - side, located above the steam pipe, and corresponding to the blanking cylinders one by one. Each steaming unit includes:

[0017] A steaming chamber, located inside the silo housing;

[0018] A plurality of turning plates, horizontally arranged side - by - side, installed inside the silo housing, arranged below the steaming chamber, and provided with a plurality of steam through - holes;

[0019] A turning drive mechanism, provided outside the silo housing and drivingly connected to the plurality of turning plates for driving the turning plates to rotate reciprocally;

[0020] Wherein, the exhaust hole is arranged on the bottom surface of the steam pipeline to prevent blockage.

[0021] The present application can steam rice husks for multiple times by setting up multiple steaming layers, and control the residence time of rice husks in each steaming bin, so that the husks can be unloaded before they are piled up, compacted and easily arched after steam cooking, thereby improving product quality and realizing continuous production of vertical rice husk steamers, thereby expanding output and improving production efficiency; it is also a fully enclosed structure, so that the steamed rice husks can be directly output to downstream equipment, thereby avoiding sticking and leakage of chain plate and steel belt rice husk steamers, making the production environment clean and tidy, and eliminating the need for regular manual cleaning and shutdown of the production line, thereby reducing labor costs and improving production efficiency; and in conjunction with other equipment, online unmanned production can be realized, greatly improving the working environment of front-line production personnel, and there is no need to endure noise pollution, dust pollution, etc. in the traditional rice husk steaming production process for a long time.

[0022] On the basis of the above technical solution, the solution of this application can also be improved as follows:

[0023] Preferably, it also includes:

[0024] A plurality of water collecting troughs are annular in structure and are arranged in the blanking barrel in a one-to-one correspondence;

[0025] The drainage pipe is arranged on the outside of the silo top cover and is connected to the plurality of water collecting tanks. This solution prevents condensed water on the drop barrel from dripping into the rice husk, thereby improving the cooking effect.

[0026] Preferably, it also includes:

[0027] A plurality of legs are installed on the outer periphery of the temporary storage cone bucket;

[0028] The discharge device is installed at the bottom outlet of the temporary storage cone bucket; the adoption of this solution plays a role of stable support, ensures that the equipment can operate stably, and the connection is tight and tight, which can effectively prevent various leakage phenomena during the production process.

[0029] Preferably, both ends of the flip plate are provided with a rotating shaft, one of the rotating shafts is installed with a bearing seat after passing through the silo shell horizontally, and the bearing seat is installed outside the silo shell, and the other rotating shaft is connected to the flip driving mechanism after passing through the silo shell horizontally; adopting this solution, the load-bearing capacity and structural stability are significantly improved, the smoothness of flipping is guaranteed, and the use effect is improved.

[0030] Preferably, the flip driving mechanism comprises:

[0031] A first connecting rod is arranged transversely and perpendicular to the plurality of rotating shafts;

[0032] A plurality of second connecting rods are arranged side by side and spaced apart, and one end of each second connecting rod is hinged to the first connecting rod, and the other end of each second connecting rod is connected to the plurality of rotating shafts in a one-to-one correspondence;

[0033] A driving cylinder is installed outside the silo shell;

[0034] The push-pull rod has one end hinged to the driving end of the driving cylinder and the other end hinged to the first connecting rod; adopting this solution, multiple flip plates can be driven to flip synchronously stably and smoothly, and its structure is stable and easy to install and arrange.

[0035] Preferably, a cover plate is provided on one side of the top surface of the flip plate, and the cover plate is used to cover the gap between two adjacent flip plates; adopting this solution, the bearing capacity is improved and the cooking effect is guaranteed.

[0036] Preferably, the inner cavity of the blanking barrel gradually expands from top to bottom, and the exhaust steam pipeline includes:

[0037] Main row pipes, arranged horizontally;

[0038] A plurality of branch pipes are arranged vertically side by side at intervals, and the top ends are connected to the main pipe, and the bottom ends are corresponding to and connected to a plurality of blanking barrels one by one; adopting this solution can prevent materials from falling into the exhaust pipeline, thereby improving the use effect of the device.

[0039] Preferably, the steam pipeline is of a Feng-type structure, comprising:

[0040] A main steam pipe is arranged transversely, and an inlet end thereof passes through the outside of the silo shell;

[0041] A plurality of branch steam pipes are arranged transversely and spaced side by side on both sides of the main steam pipe; by adopting this solution, steam can be evenly transported to each cooking bin, thereby improving the cooking effect and ensuring product quality.

[0042] Preferably, the silo shell is a circular structure, and the steaming layer further comprises:

[0043] A plurality of partitions are vertically arranged and evenly arranged side by side in the silo shell to separate the cooking silos in the plurality of steaming units. This solution can be used to conveniently and simply form cooking silos, facilitate production and manufacturing, and reduce material costs.

[0044] Preferably, the feed valve includes a valve plate capable of transverse reciprocating motion, rollers are provided on both sides of the inner wall of the discharge port, and both sides of the valve plate are supported on the rollers; by adopting this solution, the valve plate is supported, and the friction force is reduced, thereby ensuring smooth switching, and improving the valve plate's bearing capacity for rice husks, avoiding deformation, and improving stability in long-term use.

[0045] Through the above technical solutions, the utility model achieves the following beneficial effects:

[0046] 1. By arranging multiple layers of steaming material layers, the present application can steam the rice husks multiple times, and control the residence time of the rice husks in each steaming bin, so that the discharging starts before the rice husks are piled up and compacted and are prone to arching after being steamed by steam, thereby improving the product quality, realizing the continuous production of the vertical rice bran steamer, expanding the output, and improving the production efficiency;

[0047] 2. The present application has a fully enclosed structure, enabling the steamed rice husks to be directly output to downstream equipment, thus avoiding the situations of sticking and leaking materials in chain plate and steel belt type rice bran steamers, keeping the production environment clean and tidy, and eliminating the need for regular manual cleaning and shutdown of the production line, reducing the labor cost and improving the production efficiency;

[0048] 3. The present application can achieve the unmanned online production of the rice bran steamer in cooperation with other sensors and video monitoring equipment. The operator can control the operation of the rice bran steamer in the central control room, improving the working environment of front-line production personnel and eliminating the need to bear noise pollution, dust pollution, etc. during the traditional rice bran steaming production process for a long time. Description of the Drawings

[0049] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0050] Figure 1 It is the front view of the multi-layer continuous discharging rice bran steamer according to the specific embodiment of the present utility model;

[0051] Figure 2 It is Figure 1 the rear view of the multi-layer continuous discharging rice bran steamer shown;

[0052] Figure 3 It is Figure 1 the side view of the multi-layer continuous discharging rice bran steamer shown;

[0053] Figure 4 It is Figure 1 the front sectional view of the multi-layer continuous discharging rice bran steamer shown;

[0054] Figure 5 It is Figure 4 the enlarged schematic view of part A in

[0055] Figure 6 It is Figure 4 the enlarged schematic view of part B in

[0056] Description of the reference numerals:

[0057] 1. Feeding device; 2. Top cover of the silo; 3. Exhaust pipe; 4. Silo housing; 5. Temporary storage hopper; 6. Steaming layer; 7. Water collection tank; 8. Drain pipe; 9. Leg; 10. Discharging device;

[0058] 11. Discharge port; 12. Feeding valve; 13. Roller; 21. Feeding tube; 31. Main exhaust pipe; 32. Branch exhaust pipe; 61. Steam pipe; 62. Steaming unit; 63. Partition;

[0059] 611. Main steam pipe; 612. Branch steam pipe; 62a. Cooking bin; 621. Turning plate; 622. Turning drive mechanism; 623. Bearing seat;

[0060] 6211. Steam through-hole; 6212. Rotating shaft; 6213. Cover plate; 6221. First connecting rod; 6222. Second connecting rod; 6223. Driving cylinder; 6224. Push-pull rod. Detailed implementation manners

[0061] The embodiments of the technical solution of the present utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solution of the present utility model more clearly, so they are only examples and cannot be used to limit the protection scope of the present utility model.

[0062] First of all, it should be noted that some orientation words involved in the following description to clearly illustrate the technical solution of the present utility model, such as "above", "below", etc., are all the meanings analogously obtained according to the normal orientations of the components in the multi-layer continuous discharging rice bran steamer, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.

[0063] In addition, the terms "first" and "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features.

[0064] In this application, unless otherwise clearly specified and defined, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0065] To better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.

[0066] Embodiment:

[0067] As Figures 1 to 6 shown, the embodiment of the present application discloses a multi-layer continuous discharging rice husk steamer, which can carry out continuous production, has the advantages of large output and high production efficiency, and does not stick to materials or leak materials, so it does not need to be cleaned regularly. Its specific structure includes: a feeding device 1, a bin top cover 2, an exhaust pipe 3, a bin housing 4, a temporary storage hopper 5 and a multi-layer steaming layer 6.

[0068] The feeding device 1 has a plurality of discharge ports 11, and a feeding valve 12 is installed on each discharge port 11; the feeding device 1 is preferably a feeding scraper conveyor, or can also be a screw conveyor, or other similar feeding mechanisms, which belong to the prior art, so the specific structure will not be described in detail; the plurality of discharge ports 11 are arranged on the bottom surface and are arranged side by side at intervals to improve the conveying effect and avoid material jamming.

[0069] The bin top cover 2 includes a plurality of horizontally arranged and side-by-side falling cylinders 21, and the falling cylinders 21 correspond to and communicate with the discharge ports 11 one by one; the falling cylinders 21 are vertically through, and the shape and size of the top opening match those of the discharge ports 11 and are docked through flanges, ensuring the feeding effect.

[0070] The exhaust pipe 3 is arranged above the bin top cover 2 and is connected to a plurality of falling cylinders 21 for discharging steam.

[0071] The bin housing 4 is provided at the bottom of the bin top cover 2; the bin housing 4 is vertically through, and the shape and size of the top opening match those of the bin top cover 2 and are connected by welding, improving the structural compactness and regularity of the device.

[0072] The temporary storage hopper 5 is provided at the bottom of the bin housing 4; the shape and size of the top opening of the temporary storage hopper 5 match those of the top opening of the bin housing 4 and are connected by welding, improving the structural compactness and regularity of the device; its inner cavity gradually shrinks from top to bottom and has an opening at the bottom for smoothly converging the cooked rice husks and avoiding material accumulation and jamming.

[0073] The multi-layer steaming layer 6 is arranged at intervals up and down for steaming the rice husks multiple times. In this embodiment, it is set to two layers, but not limited to this. In actual production, the corresponding number of layers can be set according to the output and steaming duration requirements, so no specific limitation is made.

[0074] Specifically, each layer of the steaming material layer 6 includes: a steam pipeline 61 and a plurality of steaming material units 62; the number of the steaming material units 62 is set to five in this embodiment, but is not limited thereto, and can be correspondingly set according to the production output requirements in actual production, so no specific limitation is made.

[0075] Among them, the steam pipeline 61 is horizontally arranged in the bin housing 4, is provided with a plurality of exhaust holes, and the inlet end penetrates out of the bin housing 4; the exhaust holes are preferably arranged on the bottom surface of the steam pipeline 61, and the downward opening helps to prevent blockage and improves the use effect. The plurality of steaming material units 62 are arranged side by side horizontally, and are located above the steam pipeline 61 and correspond to the blanking cylinders 21 one by one.

[0076] Exemplarily, each steaming material unit 62 includes: a steaming bin 62a, a plurality of turning plates 621 and a turning driving mechanism 622; the turning plates 621 adopt a multi-plate parallel structure, which avoids the too large turning radius and space occupation required when using a single turning plate, thereby increasing the emptying rate of the rice husks. The number of the turning plates 621 is set to three in this embodiment, but is not limited thereto, and can also be more, and no specific limitation is made.

[0077] Among them, the steaming bin 62a is located in the bin housing 4; the plurality of turning plates 621 are arranged side by side horizontally, are installed in the bin housing 4, and are arranged below the steaming bin 62a, and can rotate reciprocally, so that the rice husks in the steaming bin 62a can fall into the corresponding steaming material units 62 of the next layer of the steaming material layer 6; a plurality of steam through holes 6211 are opened on the turning plates 621 for enabling steam to pass through the turning plates 621 to steam the rice husks in the steaming bin 62a.

[0078] The turning driving mechanism 622 is arranged outside the bin housing 4 and is in transmission connection with the plurality of turning plates 621 for driving the turning plates 621 to rotate reciprocally.

[0079] The main operation process of the above technical solution is as follows:

[0080] The upstream feeding equipment conveys the rice husks to the feeding device 1, and the feeding device 1 then sequentially feeds the rice husks into the topmost steaming material layer 6. Specifically: when feeding the first steaming material unit 62, the first feeding valve 12 corresponding to directly above it is opened (other valves are in the closed state), so the material sequentially passes through the first discharge port 11 and the first blanking cylinder 21 and falls into the first steaming bin 62a. Since the first group of turning plates 621 are in a horizontal posture, the rice husks gradually accumulate in the first steaming bin 62a. When the rice husk layer in the steaming bin 62a reaches the height requirement, the corresponding first feeding valve 12 is closed, and at the same time the second feeding valve 12 is opened to start feeding the second steaming material unit 62, and so on to complete the feeding work of the rice husks in the topmost steaming material layer 6 one by one.

[0081] Preferably, a high-level sensor is installed above each cooking bin 62a in the topmost steaming material layer 6, which is used to feedback signals to determine whether the rice husk material layer in the cooking bin 62a reaches the set height, so as to close the corresponding feed valve 12 accordingly, thus realizing automated operation and improving production efficiency.

[0082] In the topmost steaming material layer 6, when the first steaming unit 62 is feeding, the steam pipeline 61 of this layer starts to input steam, and the rice husk cooking process starts immediately; when the last steaming unit 62 is feeding, the flipping drive mechanism 622 in the first steaming unit 62 drives the flipping plate 621 to rotate to an inclined posture, so that the preliminarily steamed rice husks in the first cooking bin 62a fall into the first steaming unit 62 in the second steaming material layer 6, and at the same time, the steaming units 62 of this layer start to input steam, enabling the second layer to start re-steaming; and so on, so that the rice husks are cooked layer by layer in multiple steaming material layers 6 from top to bottom.

[0083] Preferably, a solenoid valve is installed at the inlet end of the steam pipeline 61, so as to control whether steam is introduced into the steam pipeline 61, which realizes automated operation and improves production efficiency.

[0084] It should be noted that the rice husks in the cooking bin 62a follow the principle of first in, first out. That is, in the topmost steaming material layer 6, when the last steaming unit 62 finishes feeding, the first steaming unit 62 just finishes discharging, and then the first steaming unit 62 starts re-feeding immediately, while the second steaming unit 62 starts discharging. Such a cycle can carry out a continuous production process of feeding and discharging at the same time, and the other steaming material layers 6 follow the same pattern.

[0085] First of all, by setting multiple steaming material layers 6, the present utility model can cook the rice husks multiple times and control the residence time of the rice husks in each cooking bin 62a, so that they start to be discharged before they are prone to arching due to stacking and compaction and steam cooking, thereby improving the product quality and realizing the continuous production of the vertical rice bran steamer, thus expanding the output and improving the production efficiency.

[0086] Secondly, the present utility model has a fully enclosed structure, enabling the cooked rice husks to be directly output to downstream equipment, thus avoiding the problems of sticking and leaking materials of chain plate and steel belt type rice bran steamers, making the production environment clean and tidy, eliminating the need for regular manual cleaning and shutting down the production line, reducing the labor cost, and improving the production efficiency.

[0087] Finally, the utility model can realize the online unmanned production of the bran steamer in conjunction with other sensors and video monitoring equipment. The operator can control the operation of the bran steamer in the central control room. For example, the material level information on the cooking bin 62a, the steam pressure information on the steam pipeline 61, the valve switch signal, the opening and closing signal of the flip plate 621, etc. are all displayed on the control screen. This greatly improves the working environment of the front-line production personnel, and there is no need to endure the noise pollution, dust pollution, etc. in the traditional bran steaming production process for a long time.

[0088] In some embodiments, Figures 2 to 4 As shown, it also includes: multiple water collecting grooves 7 and drainage pipes 8; wherein the multiple water collecting grooves 7 are annular in structure and are arranged one by one in the blanking barrel 21; the drainage pipe 8 is arranged on the outside of the silo top cover 2 and is connected to the multiple water collecting grooves 7.

[0089] Specifically, the water collecting trough 7 is preferably arranged at the lower edge of the blanking barrel 21. When in use, the condensed water on the blanking barrel 21 enters the water collecting trough 7 along the inner surface and is then led away through the drain pipe 8, preventing the steam condensed water from dripping into the rice husk, thereby improving the cooking effect.

[0090] In some embodiments, Figure 1 As shown, it also includes: a plurality of legs 9 and a discharge device 10.

[0091] A plurality of legs 9 are installed on the outer periphery of the temporary storage cone 5; specifically, a frame is provided outside the connection area between the temporary storage cone 5 and the silo shell 4, and the legs 9 are installed at the bottom of the frame. The number is set to four, but it can also be three or more, without specific limitation; it plays a role of stable support to ensure the stable operation of the equipment.

[0092] The discharging device 10 is installed at the bottom outlet of the temporary storage cone hopper 5; it is used to transport the rice husks falling into the temporary storage cone hopper 5 to the downstream equipment for cooling and then transport them to the finished rice husk bin for storage. It is preferably a multi-joint auger rice husk discharging machine, which is connected to the temporary storage cone hopper 5 through a flange, which is convenient for disassembly and maintenance and the connection is tight and tight, which can effectively prevent rice husk leakage, steam leakage, water leakage and the like during the production process.

[0093] In some embodiments, Figures 1 to 2 As shown, both ends of the flip plate 621 are provided with a rotating shaft 6212, one rotating shaft 6212 is installed with a bearing seat 623 after passing through the silo shell 4 horizontally, and the bearing seat 623 is installed outside the silo shell 4, and the other rotating shaft 6212 is connected to the flip driving mechanism 622 after passing through the silo shell 4 horizontally.

[0094] Exemplarily, the flip plate 621 is formed by welding a grille support and a sieve plate with steam holes 6211, which not only ensures structural stability and load-bearing capacity, but also reduces the overall weight.

[0095] Through the above settings, the load-bearing capacity and structural stability of the flipping plate 621 are significantly improved, the flipping smoothness is ensured, and the use effect is enhanced.

[0096] Based on the above embodiments, as Figure 1 shown, the flipping drive mechanism 622 includes: a first connecting rod 6221, a plurality of second connecting rods 6222, a drive cylinder 6223, and a push-pull rod 6224.

[0097] Among them, the first connecting rod 6221 is arranged horizontally and is perpendicular to a plurality of rotating shafts 6212; the plurality of second connecting rods 6222 are arranged side by side at intervals, and one end of each is hinged to the first connecting rod 6221, and the other end is connected to the plurality of rotating shafts 6212 in one-to-one correspondence; the drive cylinder 6223 is installed outside the silo housing 4; the push-pull rod 6224 has one end hinged to the drive end of the drive cylinder 6223 and the other end hinged to the first connecting rod 6221.

[0098] During operation, the drive end of the drive cylinder 6223 drives the push-pull rod 6224 to move, the push-pull rod 6224 pulls the first connecting rod 6221 to move, and the first connecting rod 6221 drives a plurality of rotating shafts 6212 to rotate through a plurality of second connecting rods 6222, thereby driving a plurality of flipping plates 621 to perform flipping motion to achieve opening or closing.

[0099] Through the above design of the flipping drive mechanism 622, it is possible to stably and smoothly drive a plurality of flipping plates 621 to perform flipping motion synchronously. Its structure is stable and it is convenient for installation and layout.

[0100] In some embodiments, as Figure 6 shown, a cover plate 6213 is provided on one side of the top surface of the flipping plate 621. The cover plate 6213 is used to cover the gap between two adjacent flipping plates 621, thereby improving the load-bearing capacity and ensuring the steaming effect.

[0101] In some embodiments, as Figure 1 , Figure 3 and Figure 4 shown, the inner cavity of the blanking cylinder 21 gradually expands from top to bottom, specifically in a regular quadrangular pyramid structure.

[0102] The exhaust pipe 3 includes: a main exhaust pipe 31 and a plurality of branch exhaust pipes 32; among them, the main exhaust pipe 31 is arranged horizontally; the plurality of branch exhaust pipes 32 are arranged side by side and vertically at intervals, and the top ends are communicated with the main exhaust pipe 31, and the bottom ends are communicated with the plurality of blanking cylinders 21 in one-to-one correspondence.

[0103] Preferably, a steam discharge fan is installed on the main exhaust pipe 31 for performing a suction operation on the inside of the main exhaust pipe 31, which can significantly improve the exhaust effect.

[0104] Through the above settings, it is possible to prevent materials from falling into the exhaust pipe 3 and improve the use effect of the device.

[0105] In some embodiments, as Figure 4 shown, the steam pipeline 61 has a rich-shaped structure, including: a main steam pipe 611 and multiple branch steam pipes 612; wherein, the main steam pipe 611 is horizontally arranged, and the inlet end penetrates out to the outside of the bin housing 4; the multiple branch steam pipes 612 are horizontally arranged side by side at intervals on both sides of the main steam pipe 611.

[0106] Specifically, the ends of the main steam pipe 611 and / or the multiple branch steam pipes 612 are fixedly connected to the inner wall of the bin housing 4, so as to play a supporting role, thereby improving the installation stability and structural strength of the steam pipeline 61.

[0107] Through the above structural design of the steam pipeline 61, steam can be evenly transported to each cooking bin 62a, thereby improving the cooking effect and ensuring the product quality.

[0108] In some embodiments, as Figure 4 shown, the bin housing 4 has a loop-shaped structure, and the steaming layer 6 further includes: multiple partition plates 63, which are vertically arranged and horizontally arranged side by side evenly in the bin housing 4, and are used to divide and form the cooking bins 62a in multiple steaming units 62.

[0109] Specifically, the partition plates 63 are set to four in this embodiment, so as to cooperate with the bin housing 4 to divide and form five cooking bins 62a with equal volumes; however, it is not limited to this, and corresponding adjustments can be made according to the data of the required cooking bins 62a, without specific limitation.

[0110] Through the above settings, the cooking bins 62a can be formed conveniently and simply, which is convenient for production and manufacturing and reduces the material cost.

[0111] In some embodiments, as Figure 4 and Figure 5 shown, the feed valve 12 includes a valve plate 121 that can reciprocate horizontally, and rollers 13 are provided on both sides of the inner wall of the discharge port 11, and both sides of the valve plate 121 are supported on the rollers 13.

[0112] Specifically, the rollers 13 play a supporting role for the valve plate 121, and reduce the friction force, ensure smooth opening and closing, and improve the bearing capacity of the valve plate 121 for rice husks, avoid deformation, and improve the stability during long-term use.

[0113] In the description of the present utility model, a large number of specific details are set forth. However, it can be understood that the embodiments of the present utility model can be practiced without these specific details. In some instances, well-known methods, structures, and technologies are not shown in detail so as not to obscure the understanding of this specification.

[0114] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0115] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present utility model, and they should all be covered by the scope of the claims and the specification of the present utility model.

Claims

1. A multi-layer continuous unloading bran steaming machine, characterized in that: include: A feeding device (1) having a plurality of discharge ports (11), and each of the discharge ports (11) is provided with a feeding valve (12); The silo top cover (2) comprises a plurality of blanking barrels (21) arranged side by side in a transverse manner, and the blanking barrels (21) correspond to and are connected to the discharge ports (11) one by one. An exhaust steam pipeline (3) is arranged above the silo top cover (2) and is connected to the plurality of blanking barrels (21); A silo shell (4) is arranged at the bottom of the silo top cover (2); A temporary storage cone bucket (5) is arranged at the bottom of the silo shell (4); The multiple steaming material layers (6) are arranged in an upper and lower interval, and each steaming material layer (6) comprises: The steam pipeline (61) is transversely arranged in the silo shell (4), is provided with a plurality of exhaust holes, and the inlet end thereof passes through the outside of the silo shell (4). A plurality of steaming material units (62) are arranged side by side in a transverse manner and are located above the steam pipeline (61) and correspond one-to-one to the blanking cylinder (21). Each of the steaming material units (62) comprises: The cooking bin (62a) is located in the bin shell (4). A plurality of turnover plates (621) are arranged side by side in a transverse manner, installed in the silo shell (4), and arranged below the steaming silo (62a), and are provided with a plurality of steam holes (6211). A turnover drive mechanism (622) is disposed outside the silo housing (4) and is drivingly connected to the plurality of turnover plates (621) to drive the turnover plates (621) to rotate back and forth; Wherein, the exhaust hole is arranged on the bottom surface of the steam pipeline (61) to prevent blockage.

2. The multi-layer continuous unloading bran steaming machine according to claim 1, characterized in that: Also includes: A plurality of water collecting grooves (7) are annular in structure and are arranged in the blanking barrel (21) in a one-to-one correspondence; A drainage pipe (8) is arranged outside the silo top cover (2) and is connected to the plurality of water collecting tanks (7).

3. The multi-layer continuous unloading bran steaming machine according to claim 1, characterized in that: Also includes: A plurality of legs (9) are mounted on the outer periphery of the temporary storage cone bucket (5); The discharge device (10) is installed at the bottom outlet of the temporary storage cone bucket (5).

4. The multi-layer continuous unloading bran steaming machine according to claim 1, characterized in that: Both ends of the flip plate (621) are provided with a rotating shaft (6212); one of the rotating shafts (6212) is installed with a bearing seat (623) after passing through the silo shell (4) transversely; the bearing seat (623) is installed outside the silo shell (4); the other rotating shaft (6212) is installed transversely through the silo shell (4) and is transmission-connected to the flip driving mechanism (622).

5. The multi-layer continuous unloading bran steaming machine according to claim 4, characterized in that: The flip driving mechanism (622) comprises: A first connecting rod (6221) is arranged transversely and is perpendicular to the plurality of rotating shafts (6212); A plurality of second connecting rods (6222) are arranged side by side and spaced apart, and one end of each of the second connecting rods (6222) is hinged to the first connecting rod (6221), and the other end of each of the second connecting rods (6222) is connected to the plurality of rotating shafts (6212) in a one-to-one correspondence; A driving cylinder (6223) is installed on the outside of the silo shell (4); A push-pull rod (6224) has one end hinged to the driving end of the driving cylinder (6223) and the other end hinged to the first connecting rod (6221).

6. The multi-layer continuous unloading bran steaming machine according to claim 4, characterized in that: A cover plate (6213) is provided on one side of the top surface of the flip plate (621), and the cover plate (6213) is used to cover the gap between two adjacent flip plates (621).

7. The multi-layer continuous unloading bran steamer according to claim 1, characterized in that: The inner cavity of the blanking barrel (21) gradually expands from top to bottom, and the exhaust steam pipeline (3) comprises: The main row of pipes (31) are arranged transversely; A plurality of branch pipes (32) are arranged vertically side by side at intervals, and the top ends are connected to the main pipe (31), and the bottom ends correspond to and are connected to the plurality of blanking barrels (21) one by one.

8. The multi-layer continuous unloading bran steamer according to claim 1, characterized in that: The steam pipeline (61) is of a flat structure and comprises: A main steam pipe (611) is arranged transversely, and its inlet end passes through the outside of the silo shell (4); A plurality of branch steam pipes (612) are arranged in a transverse manner and spaced apart from each other on both sides of the main steam pipe (611).

9. The multi-layer continuous unloading bran steamer according to claim 1, characterized in that: The silo shell (4) is of a circular structure, and the steaming layer (6) further comprises: A plurality of partitions (63) are vertically arranged and evenly arranged side by side in a horizontal manner inside the material bin shell (4) and are used to separate the steaming bins (62a) in the plurality of material steaming units (62).

10. The multi-layer continuous unloading bran steamer according to claim 1, characterized in that: The feed valve (12) comprises a valve plate (121) capable of transverse reciprocating motion, rollers (13) are provided on both sides of the inner wall of the discharge port (11), and both sides of the valve plate (121) are supported on the rollers (13).