Intelligent control type seasoning fermentation tank

By designing intelligent control condiment fermentation tanks, using multiple motors and drive components to achieve integrated fermentation and filling and continuous stirring, the problem that existing fermentation tanks cannot achieve continuous fermentation and filling is solved, improving fermentation efficiency and effect, and enhancing the flexibility of use.

CN222961413UActive Publication Date: 2025-06-10XINYANG HAOWEI FOOD CO LTD
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Patent Information

Application Number
CN202421749406.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-10
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Existing fermentation tanks cannot achieve continuous fermentation and filling, resulting in poor fermentation efficiency and effect and low flexibility in use.

Method used

An intelligent control condiment fermentation tank was designed, and the third motor was used to drive the placement seat to rotate to realize the integration of fermentation and filling. Through the cooperation of multiple motors and driving components, the continuous stirring and flow diversion of fermented materials were achieved.

Benefits of technology

Continuous fermentation filling is achieved, fermentation efficiency and effect are improved, and the flexibility of use is enhanced. Through intelligent control and detectors, the stability of fermentation temperature and acidity is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent control type condiment fermentation tank, which belongs to the technical field of fermentation tanks, and comprises a base, the top of the base is fixedly connected with a third motor, the surface of the output shaft of the third motor is fixedly connected with four connecting frames, one end of each connecting frame is fixedly connected with a placing seat, and the other end of each connecting frame is fixedly connected with a rotating shaft. A metering barrel is clamped to the top of each placement seat, a supporting plate is fixedly connected to the top of the base, the placement seats can be driven to rotate through a connecting frame through work of a third motor, seasoning processed by the second fermentation barrel can be filled and rotated through position conversion of the four placement seats, continuous fermentation and filling are achieved, and meanwhile the production efficiency is improved. A first motor works to drive a driving gear and a driven gear to rotate in a meshing manner, so that the first fermentation barrel can rotate under the cooperation of a hollow rotating shaft, the purpose of rotating and stirring the seasoning in the first fermentation barrel is achieved, and the mixed fermentation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermentation tanks, and more specifically, to an intelligent control type condiment fermentation tank. Background Art

[0002] Fermentation refers to the process by which people utilize the life activities of microorganisms under aerobic or anaerobic conditions to prepare the microorganisms themselves, or directly produce metabolites or secondary metabolites.

[0003] Currently, during the fermentation process of condiments, fermentation tanks are required. However, most of the existing fermentation tanks need to be exported after overall fermentation, and cannot achieve the functions of continuous fermentation and filling. As a result, the fermentation efficiency and effect are greatly reduced, which is not conducive to ensuring production efficiency and has low usage flexibility. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide an intelligent control type condiment fermentation tank, which has the characteristics of integrated fermentation and filling and high usage convenience.

[0006] (2) Technical Solutions

[0007] To achieve the above purpose, the present utility model provides an intelligent control type condiment fermentation tank, including a base. A third motor is fixedly connected to the top of the base. Four connecting frames are fixedly connected to the surface of the output shaft of the third motor. One end of each of the four connecting frames is fixedly connected to a placement seat. A metering barrel is snap-connected to the top of the placement seat. A support plate is fixedly connected to the top of the base. A first bearing is fixedly connected to the top of the support plate. A hollow rotating shaft is rotatably connected inside the first bearing. A first fermentation barrel is fixedly connected to the surface of the hollow rotating shaft. A plurality of stirring blades are fixedly connected to the surface of the hollow rotating shaft. A driving assembly is installed on the surface of the first fermentation barrel and the support plate. A second bearing and a second fermentation barrel are fixedly connected to the side of the support plate. A second rotating shaft is rotatably connected inside the second bearing. The second rotating shaft penetrates through the second fermentation barrel. A spiral blade and a connecting frame are fixedly connected to the surface of the second rotating shaft. A plurality of stirring shafts are fixedly connected to the inner side of the connecting frame. An installation frame is fixedly connected to the side of the support plate. A second motor is installed on the side of the installation frame. The output shaft of the second motor is fixedly connected to the shaft end of the second rotating shaft. A material guiding pipe is fixedly connected to the bottom of the first fermentation barrel. A feed pipe is fixedly connected to the top of the second fermentation barrel. The material guiding pipe penetrates through the feed pipe. A blanking pipe is fixedly connected to the bottom of the second fermentation barrel. Heating elements are arranged inside both the first fermentation barrel and the second fermentation barrel.

[0008] When using the intelligent control type condiment fermentation tank of this technical solution, through the operation of the third motor, the placing seat can be driven to rotate through the connecting frame. Through the position conversion of the four placing seats, it is possible to achieve the filling and rotation of the condiment after processing in the second fermentation barrel.

[0009] Furthermore, the driving assembly includes a first motor, the first motor is fixedly installed on the top of the support plate, a driving gear is fixedly connected to the output shaft of the first motor, a driven gear is fixedly connected to the surface of the first fermentation barrel, and the driving gear meshes with the driven gear.

[0010] Furthermore, a first diversion pipe is arranged inside the hollow rotating shaft, two sliding blocks are fixedly connected to the inner side of the hollow rotating shaft, a limiting groove is formed on the surface of the first diversion pipe, and the two sliding blocks are slidably connected in the limiting groove. The first diversion pipe is fixedly connected to the top of the support plate through a bracket.

[0011] Furthermore, a first acidity detector, a first temperature detector, a second acidity detector and a second temperature detector are respectively installed inside the first fermentation barrel and the second fermentation barrel, and a controller is installed on the top of the base.

[0012] Furthermore, a sliding rail is formed on the top of the base, a pulley is slidably connected in the sliding rail, and the pulley is installed at the bottom of the placing seat.

[0013] Furthermore, rollers are installed at the positions near the four corners of the bottom of the base, and brake pads are arranged inside two of the rollers. A second diversion pipe is fixedly connected to the top of the second fermentation barrel.

[0014] (3) Beneficial effects

[0015] To sum up, the utility model has the following beneficial effects:

[0016] 1. Through the operation of the third motor, the placing seat can be driven to rotate through the connecting frame. Through the position conversion of the four placing seats, it is possible to achieve the filling and rotation of the condiment after processing in the second fermentation barrel, realizing continuous fermentation and filling. At the same time, it is convenient to remove the measuring barrel to use the condiment. Through the operation of the first motor, the driving gear can be driven to mesh and rotate with the driven gear, and then the first fermentation barrel can be rotated in cooperation with the hollow rotating shaft to achieve the purpose of rotating and stirring the condiment inside, improving the mixed fermentation effect. Through the hollow rotating shaft, it is convenient to continuously divert and ferment the material with the help of the first diversion pipe. When not diverting, an external sealing plug can be taken to seal the first diversion pipe;

[0017] 2. By operating the second motor, the spiral blade and the stirring shaft can be driven to rotate. The spiral blade is used to push the condiments to achieve the purpose of rapid feeding, and the stirring shaft is used to achieve the purpose of secondary stirring of the materials. By setting the slider to rotate in the limiting groove, it can cooperate with the hollow rotating shaft to rotate, and at the same time, limit and support the up and down positions of the hollow rotating shaft and the first fermentation barrel to ensure stability.

[0018] 3. By setting the heating element, when the first temperature detector and the second temperature detector detect that the temperature does not meet the set value, the internal processor of the controller can intelligently control the heating element to work to ensure the fermentation temperature. With the sliding action of the pulley in the slide rail, it can cooperate with the placement seat to rotate more stably. By setting the roller, the purpose of driving the device to move can be achieved. With the second diversion pipe, during use, it can be connected to an external pipeline to add substances required for fermentation. When not in use, it can be sealed with an external sealing plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for describing the specific embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of the front view three - dimensional of the present invention;

[0021] Figure 2 It is a schematic structural diagram of the side - view section of the present invention;

[0022] Figure 3 For Figure 1 It is a schematic structural diagram of the cross - section of the hollow rotating shaft in

[0023] The reference signs in the drawings are:

[0024] 1. Base; 2. Roller; 3. Placing seat; 4. Measuring bucket; 5. Slide rail; 6. Pulley; 7. Controller; 8. Support plate; 9. Second fermentation barrel; 10. Second bearing; 11. Second rotating shaft; 12. Second motor; 13. Mounting bracket; 14. Second acidity detector; 15. Second temperature detector; 16. Hollow rotating shaft; 17. First guide pipe; 18. First bearing; 19. First fermentation barrel; 20. First acidity detector; 21. First temperature detector; 22. Feeding pipe; 23. Feed pipe; 24. Second guide pipe; 25. Discharge pipe; 26. Driving assembly; 261. Driving gear; 262. First motor; 263. Driven gear; 27. Third motor; 28. Connecting frame; 29. Limiting groove; 30. Spiral blade; 31. Stirring shaft; 32. Connecting plate; 33. Stirring blade; 34. Heating element; 35. Slide block. Detailed implementation manners

[0025] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the technical solutions in the specific implementation manners of the present utility model are clearly and completely described below to further elaborate the present utility model. Obviously, the described specific implementation manners are only part of the implementation manners of the present utility model, rather than all the styles.

[0026] Embodiment:

[0027] The following is a further detailed description of the present utility model in conjunction with the attached Figures 1 - 3 drawings.

[0028] Please refer to Figures 1 - 3, the present utility model provides a technical solution: an intelligent control type condiment fermentation tank, including a base 1. A third motor 27 is fixedly connected to the top of the base 1. By operating the third motor 27, the placing seat 3 can be driven to rotate through the connecting frame 28. Through the position conversion of the four placing seats 3, it is possible to achieve the filling and rotation of the condiment after being processed by the second fermentation barrel 9, realizing continuous fermentation and filling. At the same time, it is convenient to remove the measuring barrel 4 to use the condiment. Four connecting frames 28 are fixedly connected to the surface of the output shaft of the third motor 27. One end of each of the four connecting frames 28 is fixedly connected to a placing seat 3. A measuring barrel 4 is snap-connected to the top of the placing seat 3. A support plate 8 is fixedly connected to the top of the base 1. A first bearing 18 is fixedly connected to the top of the support plate 8. A hollow rotating shaft 16 is rotatably connected inside the first bearing 18. A first fermentation barrel 19 is fixedly connected to the surface of the hollow rotating shaft 16. A plurality of stirring blades 33 are fixedly connected to the surface of the hollow rotating shaft 16. A driving component 26 is installed on the surface of the first fermentation barrel 19 and on the support plate 8. The driving component 26 includes a first motor 262. The first motor 262 is fixedly installed on the top of the support plate 8. A driving gear 261 is fixedly connected to the output shaft of the first motor 262. A driven gear 263 is fixedly connected to the surface of the first fermentation barrel 19. The driving gear 261 meshes with the driven gear 263. By operating the first motor 262, the driving gear 261 can be driven to mesh and rotate with the driven gear 263, and then the first fermentation barrel 19 can be rotated in cooperation with the hollow rotating shaft 16, achieving the purpose of rotating and stirring the internal condiment, improving the mixed fermentation effect. Through the hollow rotating shaft 16, it is convenient to continuously divert and ferment the material with the help of the first diversion pipe 17. When not diverting, an external sealing plug can be taken to seal the first diversion pipe 17;

[0029] On the side of the support plate 8, a second bearing 10 and a second fermentation barrel 9 are fixedly connected. A second rotating shaft 11 is rotatably connected within the second bearing 10. The second rotating shaft 11 passes through the second fermentation barrel 9. On the surface of the second rotating shaft 11, a spiral blade 30 and a connecting frame 28 are fixedly connected. Inside the connecting frame 28, a number of stirring shafts 31 are fixedly connected. On the side of the support plate 8, a mounting frame 13 is fixedly connected. On the side of the mounting frame 13, a second motor 12 is installed. By operating the second motor 12, the spiral blade 30 and the stirring shafts 31 can be driven to rotate. The purpose of quickly feeding the condiments is achieved by pushing the condiments through the spiral blade 30, and the purpose of secondary stirring of the materials is achieved by means of the stirring shafts 31. The output shaft of the second motor 12 is fixedly connected to the shaft end of the second rotating shaft 11. At the bottom of the first fermentation barrel 19, a guide pipe 22 is fixedly connected. At the top of the second fermentation barrel 9, a feed pipe 23 is fixedly connected. The guide pipe 22 passes through the feed pipe 23. At the bottom of the second fermentation barrel 9, a discharge pipe 25 is fixedly connected. Heating elements 34 are provided inside both the first fermentation barrel 19 and the second fermentation barrel 9. By providing the heating elements 34, when the first temperature detector 21 and the second temperature detector 15 detect that the temperature does not meet the set value, the internal processor of the controller 7 can intelligently control the heating elements 34 to operate to ensure the fermentation temperature.

[0030] Specifically, a first diversion pipe 17 passes through the inside of the hollow rotating shaft 16. Two sliders 35 are fixedly connected to the inside of the hollow rotating shaft 16. A limiting groove 29 is formed on the surface of the first diversion pipe 17. The two sliders 35 are slidably connected in the limiting groove 29. The first diversion pipe 17 is fixedly connected to the top of the support plate 8 through a bracket. Inside the first fermentation barrel 19 and the second fermentation barrel 9, a first acidity detector 20, a first temperature detector 21, a second acidity detector 14, and a second temperature detector 15 are respectively installed. A controller 7 is installed on the top of the base 1.

[0031] By adopting the above technical solution, by setting the sliders 35 to rotate in the limiting groove 29, it can cooperate with the rotation of the hollow rotating shaft 16, and at the same time, the upper and lower positions of the hollow rotating shaft 16 and the first fermentation barrel 19 are limited and supported to ensure stability.

[0032] Specifically, a slide rail 5 is formed on the top of the base 1. A pulley 6 is slidably connected in the slide rail 5. The pulley 6 is installed at the bottom of the placing seat 3. At the positions near the four corners of the bottom of the base 1, rollers 2 are installed. Inside two of the rollers 2, brake pads are provided. At the top of the second fermentation barrel 9, a second diversion pipe 24 is fixedly connected.

[0033] By adopting the above technical solution, with the sliding action of the pulley 6 in the slide rail 5, the rotation of the placement seat 3 can be made more stable. By setting the rollers 2, the purpose of driving the device to move its position can be achieved. With the help of the second diversion pipe 24, during use, it can be connected to an external pipe for adding substances required for fermentation. When not in use, it can be sealed with an external sealing plug.

[0034] The working principle of the present utility model is as follows: When it is necessary to use this device to ferment seasonings, first, the device is pushed to the working position by means of the rollers 2, and then the brake pads are stepped on to fix the device. Then, the external pipe for transporting seasonings can be docked with the first diversion pipe 17, and then the seasonings are transported into the first fermentation barrel 19. During the transportation process, the seasonings are scattered by the obstruction of the stirring blades 33. At the same time, the controller 7 controls the first motor 262 to work, driving the driving gear 261 to mesh and rotate with the driven gear 263, so that the first fermentation barrel 19 rotates with the cooperation of the hollow rotating shaft 16, achieving the effect of rotational stirring fermentation. At the same time, the controller 7 controls the heating element 34 to work for heating fermentation;

[0035] After the initial fermentation, the seasoning bottle enters the second fermentation barrel 9 through the guide pipe 22. The valve of the guide pipe 22 is opened, and it enters through the feed pipe 23. The controller 7 controls the second motor 12 to work, driving the spiral blade 30 and the stirring shaft 31 to work, and the spiral blade 30 and the stirring shaft 31 perform secondary stirring to assist fermentation. During the entire fermentation process, intelligent detection is carried out with the help of the first acidity detector 20, the first temperature detector 21, the second acidity detector 14, and the second temperature detector 15. According to the detection results, the acidity can be adjusted in a timely manner and the heating element 34 can be controlled to work to ensure the fermentation temperature;

[0036] Finally, after the fermentation is completed, by opening the valve inside the discharge pipe 25, the fermented seasonings are introduced into the metering barrel 4. After one metering barrel 4 is filled, the controller 7 controls the third motor 27 to work, driving the placement seat 3 and the metering barrel 4 to rotate through the connecting frame 28, rotating the other metering barrel 4 under the discharge pipe 25 for re-filling. Workers can remove the filled metering barrel 4 for subsequent use or reprocessing of the seasonings, and prepare a new metering barrel 4 for re-filling to achieve continuous fermentation and filling.

[0037] This specific embodiment is only an explanation of the present utility model, and it is not a limitation of the present utility model. Those skilled in the art can make modifications without creative contributions to this embodiment according to needs after reading this specification, but as long as it is within the scope of the claims of the present utility model, it is protected by the patent law.

Claims

1. An intelligent controlled condiment fermentation tank, comprising a base (1), characterized in that: A third motor (27) is fixedly connected to the top of the base (1); four connecting frames (28) are fixedly connected to the surface of the output shaft of the third motor (27); one end of each of the four connecting frames (28) is fixedly connected to a placement seat (3); a metering bucket (4) is clamped on the top of the placement seat (3); a support plate (8) is fixedly connected to the top of the support plate (8); a first bearing (18) is fixedly connected to the top of the support plate (8); a hollow shaft (16) is rotatably connected inside the first bearing (18); a first fermentation barrel (19) is fixedly connected to the surface of the hollow shaft (16); a plurality of stirring blades (33) are fixedly connected to the surface of the hollow shaft (16); a driving assembly (26) is installed on the surface of the first fermentation barrel (19) and the support plate (8); a second bearing (10) and a second fermentation barrel (9) are fixedly connected to the side of the support plate (8); a second bearing (10) and a second fermentation barrel (9) are rotatably connected inside the second bearing (10); A second rotating shaft (11) is connected, the second rotating shaft (11) is inserted into the second fermentation barrel (9), the surface of the second rotating shaft (11) is fixedly connected with a spiral blade (30) and a connecting frame (28), the inner side of the connecting frame (28) is fixedly connected with a plurality of stirring shafts (31), the side of the support plate (8) is fixedly connected with a mounting frame (13), the side of the mounting frame (13) is installed with a second motor (12), the output shaft of the second motor (12) is fixedly connected to the shaft end of the second rotating shaft (11), the bottom of the first fermentation barrel (19) is fixedly connected with a material guide pipe (22), the top of the second fermentation barrel (9) is fixedly connected with a feed pipe (23), the material guide pipe (22) is inserted into the feed pipe (23), the bottom of the second fermentation barrel (9) is fixedly connected with a feed pipe (25), and the first fermentation barrel (19) and the second fermentation barrel (9) are both provided with heating elements (34) inside.

2. The intelligent controlled condiment fermentation tank according to claim 1, characterized in that: The driving assembly (26) includes a first motor (262), the first motor (262) is fixedly mounted on the top of the support plate (8), a driving gear (261) is fixedly connected to the output shaft of the first motor (262), a driven gear (263) is fixedly connected to the surface of the first fermentation barrel (19), and the driving gear (261) is meshed with the driven gear (263).

3. The intelligent controlled condiment fermentation tank according to claim 1, characterized in that: A first flow guide tube (17) is inserted into the interior of the hollow rotating shaft (16), and two sliders (35) are fixedly connected to the inner side of the hollow rotating shaft (16). A limiting groove (29) is provided on the surface of the first flow guide tube (17), and the two sliders (35) are slidably connected in the limiting groove (29). The first flow guide tube (17) is fixedly connected to the top of the support plate (8) via a bracket.

4. The intelligent controlled condiment fermentation tank according to claim 1, characterized in that: A first acidity detector (20), a first temperature detector (21), a second acidity detector (14) and a second temperature detector (15) are installed inside the first fermentation barrel (19) and the second fermentation barrel (9), respectively, and a controller (7) is installed on the top of the base (1).

5. The intelligent controlled condiment fermentation tank according to claim 1, characterized in that: A slide rail (5) is provided on the top of the base (1), a pulley (6) is slidably connected inside the slide rail (5), and the pulley (6) is installed at the bottom of the placement seat (3).

6. The intelligent controlled condiment fermentation tank according to claim 1, characterized in that: Rollers (2) are installed near the four corners of the bottom of the base (1), and brake pads are arranged inside two of the rollers (2). The top of the second fermentation barrel (9) is fixedly connected to a second guide pipe (24).