Cooling device for laser cladding

By designing a cooling device combining the bottom and upper cooling mechanism, the problem of uneven cooling in the prior art is solved, double-sided cooling during the laser cladding of the plate is achieved, cooling efficiency and uniformity are improved, and laser cladding quality is improved.

CN222961547UActive Publication Date: 2025-06-10BEIJING HUADIANDE HIGH-TECH CO LTD
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Patent Information

Application Number
CN202422082153.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-10
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing cooling devices cannot achieve double-sided cooling during the laser cladding of the plate, resulting in uneven cooling and affecting the quality of the laser cladding.

Method used

A cooling device including a base plate, a table plate, a bottom box and a back frame is designed to achieve bottom cooling through a combination of refrigeration plate and a temperature guide plate in the bottom box, and above cooling is achieved through air conditioning pipes and nozzles. Combined with electric cylinders and motors, the nozzle position and angle are adjusted to enhance cooling flexibility.

Benefits of technology

The double-sided cooling of the plate during laser cladding is achieved, cooling uniformity and efficiency are improved, thermal stress and thermal deformation defects are reduced, and the quality of laser cladding is improved.

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    Figure CN222961547U_ABST
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Abstract

The utility model discloses a cooling device for laser cladding, which comprises a bottom plate and a bedplate, the cooling device is arranged in the middle above the bottom plate, a bottom box is arranged between the bottom plate and the bedplate, the bottom box is fixedly connected with the bedplate, a refrigeration plate is fixedly mounted in the bottom box, a temperature guide plate is arranged above the refrigeration plate in an attached manner, and the temperature guide plate is fixedly connected with the bedplate. The upper end of the temperature guide plate extends into the table plate; the back frame is arranged at the rear end of the upper portion of the bottom plate, the bottom plate is fixedly connected with the back frame, a laser cladding mechanism is arranged at the front end of the back frame, back boxes are symmetrically arranged on the two sides of the back frame correspondingly, transmission boxes are arranged at the front ends of the back boxes, circular plates are rotationally installed at the front ends of the transmission boxes, and flat plates are fixedly installed at the front ends of the circular plates. A cold air pipe is fixedly installed above the flat plate, and a spray head is fixedly installed below the flat plate. Double-face cooling can be carried out when the plate is subjected to laser cladding, and the cooling uniformity of the plate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling devices, in particular to a cooling device for laser cladding. Background Technique

[0002] Laser cladding, also known as laser deposition or laser coating, is an advanced surface modification technology. Laser cladding uses a high-energy density laser beam as a heat source to rapidly melt an alloy with different compositions and properties together with the surface of the substrate, and rapidly solidify within an extremely short time to form an alloy cladding layer with completely different compositions and properties from the substrate. This process involves the rapid melting, mixing, and solidification of the cladding material and the substrate surface, thereby achieving the purpose of surface modification or repair. When laser cladding is performed on a plate, a cooling device is often used to cool down the working area.

[0003] For example, the authorized patent with the publication number CN 215251183 U (an intelligent cooling device for laser cladding): includes a box body, a fixed plate is fixedly connected to the middle position inside the box body, a table board is fixedly connected between the right surface of the fixed plate and the inside of the box body, a groove is opened at the middle position of the upper surface of the table board, a clamping member is arranged inside the groove of the table board, a plurality of lower leakage holes are arranged below the groove of the table board, a collection tray is fixedly connected to the lower surface of the table board and below the groove, and a water outlet pipe is communicated with the center position of the lower surface of the collection tray;

[0004] Although the above-mentioned prior art is convenient to transport the coolant in the liquid tank to the nozzle through the water outlet pipe and the flexible water pipe to cool the workpiece, it does not have the ability of double-sided cooling. Therefore, double-sided cooling cannot be carried out during laser cladding of the plate, which affects the uniformity of plate cooling and is not conducive to the quality of laser cladding of the plate. For this reason, we propose a cooling device for laser cladding. Content of the Utility Model

[0005] An object of the utility model is to solve at least the above problems and provide at least the advantages described hereinafter.

[0006] Another object of the utility model is to provide a cooling device for laser cladding, which realizes double-sided cooling during laser cladding of the plate and increases the uniformity of plate cooling.

[0007] To achieve the above object and some other objects, the utility model adopts the following technical solutions:

[0008] A cooling device for laser cladding, comprising: a bottom plate,

[0009] The platen is arranged in the middle above the base plate. A bottom box is arranged between the base plate and the platen, and the bottom box is fixedly connected to the platen. A refrigeration plate is fixedly installed inside the bottom box, a heat conduction plate is attached above the refrigeration plate, and the upper end of the heat conduction plate extends into the inside of the platen.

[0010] The back frame is arranged at the rear end above the base plate. The base plate is fixedly connected to the back frame. A laser cladding mechanism is arranged at the front end of the back frame. Back boxes are symmetrically arranged on both sides of the back frame. A transmission box is arranged at the front end of the back box. A circular plate is rotatably installed at the front end of the transmission box. A flat plate is fixedly installed at the front end of the circular plate. A cold air pipe is fixedly installed above the flat plate. A nozzle is fixedly installed below the flat plate. The cold air pipe is communicated with the nozzle.

[0011] Preferably, an electric cylinder is fixedly installed inside the back box. The output end of the electric cylinder extends to the outside of the back box and is fixedly connected to the transmission box. A motor is fixedly installed inside the transmission box. The output end of the motor is fixedly connected to the circular plate.

[0012] Preferably, a bottom frame is arranged below the inside of the bottom box. A square ring plate is fixedly installed on the outer side of the bottom frame, and the square ring plate is fixedly connected to the bottom box. A fan is fixedly installed inside the bottom frame.

[0013] Preferably, ventilation slot holes are symmetrically arranged on both sides of the bottom box. A grille plate is arranged inside the ventilation slot holes, and the grille plate is fixedly connected to the bottom box.

[0014] Preferably, a fixed back plate is fixedly installed at the rear end of the back box, and the fixed back plate is fixedly connected to the back frame.

[0015] Preferably, fixed side plates are symmetrically and fixedly installed on both sides above the platen. Clamping plates are arranged on the inner sides of the two fixed side plates. A clamping screw is rotatably installed on the side of the clamping plate facing the fixed side plate. The clamping screw is threadedly connected to the fixed side plate and penetrates through the fixed side plate. A hand wheel is fixedly installed at one end of the clamping screw.

[0016] Preferably, mounting plates are fixedly installed at the four corners below the platen, and the mounting plates are fixedly connected to the base plate.

[0017] The present utility model has at least the following beneficial effects:

[0018] 1. The utility model combines a dual cooling mechanism at the bottom and above, improving the cooling uniformity of the plate during laser cladding. Through the combination of a refrigeration plate and a temperature conduction plate fixed in the bottom box, the temperature conduction cooling of the bottom of the plate is achieved. The refrigeration capacity of the refrigeration plate can generate cold temperature at the bottom, and through the temperature conduction plate, the cold temperature can be evenly distributed and effectively transmitted upward to achieve the cooling of the plate from the bottom. At the same time, cold air is continuously supplied to the nozzle through a cold air pipe, and the nozzle directly sprays and cools the upper part of the plate, realizing the double-sided cooling ability of the plate, effectively solving the problem of uneven cooling of the plate during laser cladding, improving the cooling efficiency and uniformity of the plate, helping to reduce defects such as thermal stress, thermal deformation and uneven microstructure during the cladding process, and improving the quality of laser cladding of the plate.

[0019] 2. The utility model is fixedly installed with an electric cylinder inside the back box and a motor inside the transmission box. By starting the electric cylinder, the position of the nozzle can be adjusted, and by starting the motor, the angle of the nozzle can be adjusted. Furthermore, through the combination of the electric cylinder and the motor, the position and angle of the nozzle can be adjusted, facilitating the adjustment of the spraying angle of the cold air sprayed by the nozzle according to different sizes and cladding requirements of the plate, increasing the flexibility of the nozzle use.

[0020] 3. The utility model is provided with a fixed side plate, a clamping plate and a clamping screw above the platen, so that by rotating the clamping screw, the plate can be conveniently clamped or loosened, which is beneficial to the clamping and fixing of the plate during laser cladding, increasing the practicability.

[0021] Other advantages, objectives and features of the present utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present utility model. Description of the Drawings

[0022] Figure 1 It is a three-dimensional view of the overall structure of the present utility model;

[0023] Figure 2 It is a cross-sectional view of the bottom box of the present utility model;

[0024] Figure 3 It is an enlarged schematic view of the circular plate part of the present utility model;

[0025] Figure 4 It is a schematic view of the connection part of the back frame and the back box of the present utility model. Detailed Embodiment

[0026] The following will make a detailed description of the present utility model in conjunction with the drawings, so that those of ordinary skill in the art can implement it according to this specification.

[0027] Such as Figures 1-4As shown in the figure, a cooling device for laser cladding includes: a bottom plate 1,

[0028] A table plate 3 is arranged in the middle above the bottom plate 1. A bottom box 4 is arranged between the bottom plate 1 and the table plate 3. The bottom box 4 is fixedly connected to the table plate 3. A refrigeration plate 13 is fixedly installed inside the bottom box 4. A temperature guiding plate 14 is attached above the refrigeration plate 13. The upper end of the temperature guiding plate 14 extends into the inside of the table plate 3.

[0029] A back frame 5 is arranged at the rear end above the bottom plate 1. The bottom plate 1 is fixedly connected to the back frame 5. A laser cladding mechanism 6 is arranged at the front end of the back frame 5. Two back boxes 7 are symmetrically arranged on both sides of the back frame 5. A transmission box 8 is arranged at the front end of the back box 7. A circular plate 9 is rotatably installed at the front end of the transmission box 8. A flat plate 10 is fixedly installed at the front end of the circular plate 9. A cold air pipe 11 is fixedly installed above the flat plate 10. A nozzle 12 is fixedly installed below the flat plate 10. The cold air pipe 11 is communicated with the nozzle 12.

[0030] In the above solution, the refrigeration plate is a semiconductor refrigeration plate, and the refrigerating surface of the refrigeration plate faces upward. The cold air pipe is externally connected to a cold air supply device. During the laser cladding process of the plate part, the refrigerating capacity of the refrigeration plate can generate cold temperature at the bottom. Through the temperature guiding plate, the cold temperature can be evenly distributed and effectively transmitted upward, realizing the cooling of the plate part from the bottom. At the same time, cold air is continuously conveyed to the nozzle through the cold air pipe, and the nozzle directly sprays and cools the upper part of the plate part, realizing the double-sided cooling ability of the plate part, effectively solving the problem of uneven cooling of the plate part during the laser cladding process, improving the cooling efficiency and uniformity of the plate part, helping to reduce defects such as thermal stress, thermal deformation and uneven microstructure during the cladding process, and improving the quality of laser cladding of the plate part.

[0031] In a preferred solution, an electric cylinder is fixedly installed inside the back box 7. The output end of the electric cylinder extends to the outside of the back box 7 and is fixedly connected to the transmission box 8. A motor is fixedly installed inside the transmission box 8. The output end of the motor is fixedly connected to the circular plate 9.

[0032] In the above solution, the combination of the electric cylinder and the motor enables the position of the nozzle to be adjusted, facilitating the adjustment of the spraying angle of the cold air sprayed by the nozzle according to the different sizes and cladding requirements of the plate part, increasing the flexibility of the use of the nozzle.

[0033] In a preferred solution, a bottom frame 16 is arranged below the inside of the bottom box 4. A square ring plate is fixedly installed on the outer side of the bottom frame 16, and the square ring plate is fixedly connected to the bottom box 4. A blower 17 is fixedly installed inside the bottom frame 16.

[0034] In the above solution, by setting up a blower, the air flow inside the bottom box is enhanced, facilitating the heat dissipation of the bottom of the refrigeration plate. And by increasing the way of air flow, the uniformity of heat dissipation inside the bottom box can be ensured, reducing the phenomenon of local overheating.

[0035] In a preferred solution, ventilation slots are symmetrically arranged on both sides of the bottom box 4 respectively, and a grille plate 15 is arranged inside the ventilation slots. The grille plate 15 is fixedly connected to the bottom box 4.

[0036] In the above solution, the arrangement of the ventilation slots and the grille plate facilitates the outflow of the internal air, enhances the heat dissipation capacity of the bottom box, helps to timely discharge the heat generated during the refrigeration process, maintains the stability of the internal temperature of the bottom box, and the grille plate can effectively prevent sundries and the like from entering the inside of the bottom box.

[0037] In a preferred solution, a fixed back plate 18 is fixedly installed at the rear end of the back box 7, and the fixed back plate 18 is fixedly connected to the back frame 5.

[0038] In the above solution, the fixed back plate provides a stable support point for the back box, making the installation and maintenance processes more convenient and fast, and improving the position stability of the back box.

[0039] In a preferred solution, fixed side plates 19 are symmetrically and fixedly installed on both sides above the table plate 3 respectively. Clamping plates 20 are arranged on the inner sides of the two fixed side plates 19. A clamping screw 21 is rotatably installed on one side of the clamping plate 20 facing the fixed side plate 19. The clamping screw 21 is threadedly connected to the fixed side plate 19 and penetrates through the fixed side plate 19. A hand wheel is fixedly installed at one end of the clamping screw 21.

[0040] In the above solution, by rotating the clamping screw, the plate member can be conveniently clamped or loosened, which is beneficial to the clamping and fixing during the laser cladding of the plate member, increasing the practicability.

[0041] In a preferred solution, mounting plates 2 are fixedly installed at the four corners below the table plate 3, and the mounting plates 2 are fixedly connected to the bottom plate 1.

[0042] In the above solution, the setting of the four mounting plates enhances the connection stability between the table plate and the bottom plate, and improves the load-bearing capacity of the entire cooling device.

[0043] Although the embodiments of the present invention have been disclosed as above, it is not limited to only the applications listed in the specification and the embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the field, additional modifications can be easily achieved. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to the specific details and the illustrated examples shown here.

Claims

1. A cooling device for laser cladding, wherein: include: Bottom plate, A table top is arranged in the middle above the bottom plate, a bottom box is arranged between the bottom plate and the table top, the bottom box is fixedly connected to the table top, a refrigeration plate is fixedly installed inside the bottom box, a heat conduction plate is attached above the refrigeration plate, and the upper end of the heat conduction plate extends into the inside of the table top; A back frame is arranged at the rear end above the base plate, the base plate is fixedly connected to the back frame, a laser cladding mechanism is arranged at the front end of the back frame, back boxes are symmetrically arranged on both sides of the back frame, a transmission box is arranged at the front end of the back box, a circular plate is rotatably installed at the front end of the transmission box, a flat plate is fixedly installed at the front end of the circular plate, a cold air pipe is fixedly installed above the flat plate, a nozzle is fixedly installed below the flat plate, and the cold air pipe is connected to the nozzle.

2. The cooling device for laser cladding according to claim 1, wherein: An electric cylinder is fixedly installed inside the back box, and the output end of the electric cylinder extends to the outside of the back box and is fixedly connected to the transmission box. An electric motor is fixedly installed inside the transmission box, and the output end of the electric motor is fixedly connected to the circular plate.

3. The cooling device for laser cladding according to claim 1, wherein: A bottom frame is arranged below the inside of the bottom box, a square ring plate is fixedly installed on the outside of the bottom frame, and the square ring plate is fixedly connected to the bottom box, and a fan is fixedly installed inside the bottom frame.

4. The cooling device for laser cladding according to claim 3, wherein: Ventilation slots are symmetrically arranged on both sides of the bottom box, and grille plates are arranged inside the ventilation slots. The grille plates are fixedly connected to the bottom box.

5. The cooling device for laser cladding according to claim 1, wherein: A fixed back plate is fixedly installed at the rear end of the back box, and the fixed back plate is fixedly connected to the back frame.

6. The cooling device for laser cladding according to claim 1, wherein: Fixed side plates are symmetrically fixedly installed on both sides above the table top, and clamping plates are provided on the inner sides of the two fixed side plates. A clamping screw is rotatably installed on one side of the clamping plate toward the fixed side plate. The clamping screw is threadedly connected to the fixed side plate and passes through the fixed side plate, and a hand wheel is fixedly installed on one end of the clamping screw.

7. The cooling device for laser cladding according to claim 1, wherein: Mounting plates are fixedly installed at the four corners below the platform, and the mounting plates are fixedly connected to the bottom plate.

Citation Information

Patent Citations

  • Intelligent cooling device for laser cladding

    CN215251183U