Balancing lug of hydraulic support

By changing the partition from castings to cutout parts and processing them with CNC cutting machines and robots, the partition assembly and balanced ear plates are formed to weld the partition assembly, which solves the problems of long process routes, high production costs and partition quality in the existing technology, and achieves cost savings and quality improvement.

CN222962905UActive Publication Date: 2025-06-10ZHENGMEIJI ZHIDING HYDRAULIC CO LTD
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Patent Information

Application Number
CN202422363043.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-10
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing balanced ear seat production process is long, the production cost is high, the production efficiency is low, and the quality problems of the partitions.

Method used

By changing the partition from castings to cut parts, splitting them into two pieces and then welding them together, using a CNC cutting machine for cuts and cutting, the robot performs bevel cutting, forming the partition assembly and welding together with the balanced ear plate, and then boring and welding.

Benefits of technology

It achieves saving transportation and production costs, shortens the production process, avoids casting defects, improves the quality of parts and welding quality, and the structure can freely combine thicknesses according to actual needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222962905U_ABST
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Abstract

The utility model provides a balance lug of a hydraulic support. The balance lug comprises a partition plate, a flitch plate, a pair of balance lug plates and a pair of rib plates. The rib plates are arranged at the front end and the rear end of the balance lug plate respectively and used for supporting and fixing the balance lug plate. The pair of balance lug plates are correspondingly arranged and used for being movably connected with the hinged end of a jack. The partition plate and the flitch plate are correspondingly arranged and clamped between the pair of balance lug plates, and the partition plate and the flitch plate are used for spacing the two balance lug plates, so that a cavity for containing the hinged end of the jack is formed between the two balance lug plates. The hydraulic support balance lug solves the problems that an existing balance lug is long in manufacturing process route, high in production cost and low in production efficiency, and the quality problem of a partition plate exists.
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Description

Technical Field

[0001] The utility model relates to the field of hydraulic supports, in particular to a hydraulic support balancing ear seat. Background Art

[0002] The main function of the balancing ear seat is to hinge the top beam and the shield beam through the jack. Its structure usually includes two balancing ear plates and a partition. The balancing ear plates and the partition are combined together by welding. The balancing ear plate is a plate structure with a hinge hole and a non-processed hole in its structure; the partition is a casting with a 45-degree bevel on each side. Since the partition is usually a casting structure, it requires casting, tempering, shot blasting, turning, and milling processing steps. The balancing ear plate is usually a blanking part, which requires CNC blanking and milling. Finally, the three parts are assembled, bored, and welded to form a finished balancing ear seat. The process route is long, the production cost is high, the production efficiency is low, the quality of the casting is unstable, there are casting defects, and the thickness of the partition is not easy to adjust.

[0003] The utility model patent with the authorization announcement number CN215672296U discloses a balancing ear seat, a top beam, a shielding beam and a hydraulic support, wherein the balancing ear seat includes an ear plate and a reinforcing fixing assembly, the ear plate is welded on the top plate; the reinforcing fixing assembly is connected to the ear plate and the top plate, and is used to strengthen and fix the ear plate on the top plate. The balancing ear seat is directly welded to the top plate of the top beam or the top plate of the shielding beam through the ear plate, which can avoid the problem of multiple welds between the splint and the ear plate caused by welding the splint and the ear plate, and the ear plate is easy to crack after being stressed. However, the device does not solve the long process route, high production cost, low production efficiency, and quality problems of the partition. Utility Model Content

[0004] In order to solve the problems of long production process, high production cost, low production efficiency and quality problems of the existing balancing ear seat, the technical solution adopted by the utility model is: a hydraulic support balancing ear seat, including a partition, a pasting plate, a pair of balancing ear plates and a pair of rib plates;

[0005] The rib plates are respectively arranged at the front and rear ends of the balancing ear plate, and are used to support and fix the balancing ear plate;

[0006] A pair of balancing lugs are correspondingly arranged and used for flexibly connecting the hinged ends of the jacks;

[0007] The partition plate and the sticking plate are correspondingly arranged and clamped between a pair of the balancing ear plates. The partition plate and the sticking plate are used to separate the two balancing ear plates so that a cavity for accommodating the hinged end of the jack is formed between the two balancing ear plates.

[0008] Based on the above, for the convenience of processing, shortening the process route and improving production efficiency, the partition plate is welded to the patch plate, and the partition plate and the patch plate are respectively cut and blanked by a cutting machine.

[0009] Based on the above, for the convenience of installing the sleeve and the jack, sleeve installation holes and hinge shaft installation holes are respectively formed in the balance ear plate, and the hinge end of the jack is installed in the hinge shaft installation hole through a hinge shaft.

[0010] Based on the above, in order to avoid interference with the hinge end of the jack, a relief groove is formed on one side of the balance ear plate.

[0011] Based on the above, for the convenience of welding and increasing the weld width, bevels are respectively formed on both sides of the patch plate and on the partition plate close to the balance ear plate. The partition plate is welded to one of the balance ear plates, and the patch plate is welded to the other balance ear plate.

[0012] Based on the above, in order to avoid interfering with the hinge shaft of the jack, a first arc-shaped groove is formed on the patch plate, and a second arc-shaped groove is formed on the partition plate, and the first arc-shaped groove and the second arc-shaped groove are correspondingly arranged.

[0013] Based on the above, the thickness value of the patch plate is less than the thickness value of the partition plate.

[0014] Based on the above, in order to avoid interfering with the movement of the jack, the two rib plates have different specifications. The height value of the rib plate located at the hinge end of the jack is less than the height value of the other rib plate.

[0015] The utility model has substantial features and progress compared with the prior art. Specifically, for the balance ear seat of the hydraulic support provided by the utility model, by changing the partition plate from a casting to a blanking part, splitting one piece into two pieces and then welding them together. During production, blanking and cutting are carried out by a numerical control cutting machine to respectively cut out the blank materials of the partition plate and the patch plate, and then groove cutting is carried out by a robot. The patch plate is cut with double-sided grooves, and the partition plate is cut with single-sided grooves. After the groove processing is completed, the two partition plates are welded together to form a partition plate assembly, and the partition plate assembly is welded together with the balance ear plate, and then boring and welding are carried out. Thereby, the transportation cost and manufacturing cost are saved, the manufacturing process is shortened, the generation of defects such as casting sand holes, shrinkage holes and inclusions can be effectively avoided, the part quality and welding quality are improved, and the structure is changed from an integral one to two pieces welded together, and the thickness can be freely combined according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the balance ear seat of the hydraulic support provided by the utility model.

[0017] Figure 2It is a schematic diagram of the installation position of the balance ear seat of the hydraulic support provided by the utility model.

[0018] Figure 3 It is a schematic diagram of the partition component structure in the balance ear seat of the hydraulic support provided by the utility model.

[0019] Figure 4 It is a schematic diagram of the patch plate structure in the balance ear seat of the hydraulic support provided by the utility model.

[0020] Figure 5 It is a schematic diagram of the partition structure in the balance ear seat of the hydraulic support provided by the utility model.

[0021] In the figure: 1. Balance ear plate; 2. Sleeve installation hole; 3. Hinge shaft installation hole; 4. Partition; 5. Patch plate; 6. Weld seam; 7. Relief groove; 8. Rib plate; 9. Jack; 10. Hinge shaft; 11. Groove; 12. First arc groove; 13. Second arc groove; 14. Sleeve. Specific embodiments

[0022] The technical solution of the present utility model will be further described in detail below through specific embodiments.

[0023] Embodiment 1

[0024] This embodiment provides a balance ear seat for a hydraulic support, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 shown, including a partition 4, a patch plate 5, a pair of balance ear plates 1 and a pair of rib plates 8. The rib plates 8 are respectively arranged at the front and rear ends of the balance ear plates 1 to support and fix the balance ear plates 1.

[0025] A pair of the balance ear plates 1 are correspondingly arranged for movably connecting the hinge ends of the jacks 9. The partition 4 and the patch plate 5 are correspondingly arranged and clamped between the pair of balance ear plates 1. The partition 4 and the patch plate 5 are used to space the two balance ear plates 1 to form a cavity for accommodating the hinge ends of the jacks 9 between the two balance ear plates 1.

[0026] In this embodiment, for the convenience of processing, shortening the process route and improving production efficiency, the partition 4 is welded to the patch plate 5. The partition 4 and the patch plate 5 are respectively cut and blanked by a cutting machine.

[0027] For the convenience of installing the sleeve 14 and the jack 9, sleeve installation holes 2 and hinge shaft installation holes 3 are respectively formed in the balance ear plates 1. The hinge ends of the jacks 9 are installed in the hinge shaft installation holes 3 through hinge shafts 10.

[0028] In order to avoid interference with the hinge end of the jack, a relief groove 7 is provided on one side of the balance ear plate 1.

[0029] Embodiment 2

[0030] This embodiment provides a balance ear seat of a hydraulic support. The main difference from Embodiment 1 is that in this embodiment: in order to facilitate welding and increase the width of the weld 6, bevels 11 are respectively provided on both sides of the backing plate 5 and near the balance ear plate 1 of the partition plate 4. The partition plate 4 is welded to one of the balance ear plates 1, and the backing plate 5 is welded to the other balance ear plate 1.

[0031] Embodiment 3

[0032] This embodiment provides a balance ear seat of a hydraulic support. The main difference from Embodiment 1 is that in this embodiment: in order to avoid interfering with the hinge shaft 10 of the jack, a first arc-shaped groove 12 is provided on the backing plate 5, and a second arc-shaped groove 13 is provided on the partition plate 4. The first arc-shaped groove 12 and the second arc-shaped groove 13 are arranged correspondingly. The thickness value of the backing plate 5 is less than the thickness value of the partition plate 4.

[0033] In order to avoid interfering with the movement of the jack, the two rib plates 8 have different specifications. The height value of the rib plate at the hinge end of the jack is less than the height value of the other rib plate.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the specific implementation manners of the present invention can still be modified or some technical features can be equivalently replaced; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A hydraulic support balancing ear seat, characterized in that: It includes a partition plate, a pasting plate, a pair of balancing ear plates and a pair of rib plates; The rib plates are respectively arranged at the front and rear ends of the balancing ear plate, and are used to support and fix the balancing ear plate; A pair of balancing lugs are correspondingly arranged and used for flexibly connecting the hinged ends of the jacks; The partition plate and the sticking plate are correspondingly arranged and clamped between a pair of the balancing ear plates. The partition plate and the sticking plate are used to separate the two balancing ear plates so that a cavity for accommodating the hinged end of the jack is formed between the two balancing ear plates.

2. The hydraulic support balancing ear seat according to claim 1, characterized in that: The partition plate is welded to the pasting plate, and the partition plate and the pasting plate are respectively cut by a cutting machine.

3. The hydraulic support balancing ear seat according to claim 2, characterized in that: The balancing ear plate is respectively provided with a sleeve mounting hole and an articulated shaft mounting hole, and the articulated end of the jack is mounted in the articulated shaft mounting hole through the articulated shaft.

4. The hydraulic support balancing ear seat according to claim 3, characterized in that: A clearance groove is provided on one side of the balancing ear plate.

5. The hydraulic support balancing ear seat according to claim 4, characterized in that: Bevels are respectively provided on both sides of the pasting plate and the partition plate near the balancing ear plate. The partition plate is welded to one of the balancing ear plates, and the pasting plate is welded to the remaining balancing ear plate.

6. The hydraulic support balancing ear seat according to claim 5, characterized in that: The pasting plate is provided with a first arc-shaped groove, and the partition plate is provided with a second arc-shaped groove, and the first arc-shaped groove and the second arc-shaped groove are arranged correspondingly.

7. The hydraulic support balancing ear seat according to claim 6, characterized in that: The thickness of the pasting plate is smaller than the thickness of the partition plate.

8. The hydraulic support balancing ear seat according to claim 7, characterized in that: The two ribs have different specifications.

Citation Information

Patent Citations

  • Balancing lug, top beam, shield beam and hydraulic support

    CN215672296U