Detection device for denitration catalyst
By designing a detection device including assembly seats, detection cameras, data processing modules and other components, the problem of inconvenient assembly and support for assisted adjustment and detection on the production line in the prior art is solved, and more efficient detection operations are achieved.
Patent Information
- Application Number
- CN202421769022.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing detection devices for denitrification catalysts are inconvenient to assemble and support to perform auxiliary adjustment and testing on the production line, which affects the efficiency of testing and use.
A detection device including assembly seat, detection camera, data processing module, spanning carriage, assembly frame, fine-tuning column, base plate, assembly card plate and fastening screw is designed. Through the reasonable layout and connection of these components, the stable assembly and support of the device are facilitated on the production line for inspection.
The device facilitates the assembly support for auxiliary adjustment and inspection on the production line, improving the efficiency and convenience of inspection operations.
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Figure CN222965103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection assistance, in particular to a detection device for a denitration catalyst. Background Art
[0002] After the denitration catalyst is produced, in order to ensure product quality, it needs to be tested. There are many types of tests, such as the need to test the appearance defects of the denitration catalyst. It is necessary to use a defect detection device and a visual camera to detect the surface defects of the denitration catalyst;
[0003] In this regard, China applied for patent number: CN202021663685.5, which discloses an industrial denitration catalyst defect detection structure, including a detection plate, a placement slot, a sliding plate, a horizontal drive structure, a column, a floating plate, a servo motor, a rotating bracket, a visual camera, and a lifting drive structure. The beneficial effects of the utility model are as follows: the plate-type denitration catalyst is placed in the positioning slot, and the defects on the surface of the denitration catalyst are detected by a visual camera. The visual camera is driven horizontally, vertically, and circumferentially by the translational drive structure, the vertical drive structure, and the servo motor, respectively, so that the surface of the denitration catalyst can be inspected at various locations, reducing the detection blind area and thus improving the detection accuracy. The provision of a sliding sleeve can reduce the mechanical wear of the floating plate when sliding on the column, and the provision of a ball bearing allows the plate-type denitration catalyst to move in the positioning slot, thereby facilitating the operator to place the plate-type denitration catalyst into the positioning slot;
[0004] However, the existing detection device for denitration catalyst is inconvenient to assemble and support on the production line for auxiliary adjustment and detection, which affects the detection efficiency;
[0005] Therefore, in order to solve the above-mentioned problem, a detection device for a denitration catalyst is proposed. Utility Model Content
[0006] The utility model aims to provide a detection device for denitration catalyst, so as to solve the problem that the existing detection device for denitration catalyst mentioned in the above background technology is inconvenient to assemble and support on the production line for auxiliary adjustment and detection, which affects the detection efficiency.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device for a denitrification catalyst, comprising an assembly seat, a detection camera is installed at the bottom of the assembly seat, a data processing module is installed on the top of the detection camera, a cross slide is inserted through the front and rear sides of the assembly seat, both ends of the cross slide are equipped with assembly frames, a fine-tuning column is installed at the bottom of the assembly frame, a bottom plate is installed at the bottom of the fine-tuning column, an assembly pallet is installed at the bottom of the bottom plate, a lower pallet is arranged below the assembly pallet, a fastening screw is inserted through the side of the lower pallet, and the upper end of the fastening screw is threadedly connected to the inside of the side of the assembly pallet.
[0008] Preferably, the fine-tuning column assembly includes two sets of support cylinders, which are respectively fixed to the bottom of the assembly frame and the top of the bottom plate. A support screw is inserted and connected to the inside of the support cylinder in a threaded manner, and the two support screws are arranged with opposite thread symmetries. A grip is fixed between the two support screws, and a grip sleeve is sleeved outside the grip.
[0009] Preferably, an extended middle frame is assembled in the middle of the cross slide. Plug connectors and plug slots are respectively arranged at the side ends of the extended middle frame and the cross slide, and the plug connector is inserted into the plug slot. A cushion sleeve is filled inside the plug connector and the plug slot. The docking ends of the cross slide and the extended middle frame are inserted and assembled through assembly bolts, and assembly slots corresponding to the assembly bolts are opened on the sides of the cross slide and the extended middle frame.
[0010] Preferably, a pressing block is assembled inside the assembly seat, a locking pin is assembled on the upper part of the pressing block, the locking pin is threadedly connected to the inner wall of the top of the assembly seat, a clamping ball is fixed at the lower end of the locking pin, and a clamping sleeve is sleeved outside the clamping ball. The clamping sleeve is assembled on the surface of the pressing block. A torsion plate is fixed at the top of the locking pin, and a gasket is glued to the bottom of the pressing block.
[0011] Preferably, a hanging buckle is fixed at the top of the assembly clamping plate, a suspension pin is clamped inside the hanging buckle, the suspension pin is fixed to the bottom of the bottom plate, and abrasive pads are glued to the inner walls of the assembly clamping plate and the lower clamping plate.
[0012] Preferably, a bottom cap is fixed at the lower end of the fastening screw, and the cross section of the bottom cap is hexagonal. The bottom cap is located at the bottom of the lower clamping plate. A turning head is integrally arranged at the top of the fastening screw, and the cross section of the turning head is hexagonal. A jack is opened inside the side wall of the turning head.
[0013] Preferably, side cylinders are arranged on the front and rear sides of both sides of the fine-tuning column. The side cylinders are fixed to the side of the surface of the bottom plate. An inner pull rod is inserted into the side cylinder, and the top of the inner pull rod is fixed to the side of the bottom of the assembly frame. An inner clamping ring is fixed to the lower part of the inner pull rod, and the inner clamping ring is clamped inside the side cylinder. A spring is sleeved below the inner pull rod, and the spring is located between the lower part of the inner clamping ring and the inner bottom wall of the side cylinder.
[0014] Preferably, a limiting piece is integrally arranged on the side of the inner clamping ring, the limiting piece is clamped on the inner wall of the side cylinder, and a limiting groove corresponding to the limiting piece is opened on the inner wall of the side cylinder.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model is convenient for assembly and support, and can be used for auxiliary adjustment and detection on the production line, making the detection operation more efficient;
[0016] 1. The utility model is provided with a cross slide. Under the support and assembly of the assembly frame and the fine-tuning column, it is convenient to support the assembly seat, the detection camera and the data processing module, and it is convenient to make it cross and support above the production line conveyor belt, so as to facilitate auxiliary detection during production and transportation, so as to understand and master its appearance state, making the detection operation more convenient. Through this design, the convenience and practicability of the detection device for denitration catalysts are improved.
[0017] 2. The utility model is provided with an assembly clamping plate. Under the cooperation of the lower clamping plate and the fastening screw, it is convenient to support and assemble the bottom plate and the fine-tuning column, so that it is convenient to stably assemble and clamp on both sides of the conveyor belt, making the subsequent detection operation more convenient. Through this design, the convenience and practicability of the detection device for denitration catalysts are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front view sectional structure schematic diagram of the utility model;
[0019] Figure 2 is a side view sectional structure schematic diagram of the utility model;
[0020] Figure 3 For the utility model Figure 1 is an enlarged schematic diagram of the structure at A in;
[0021] Figure 4 For the utility model Figure 1 is an enlarged schematic diagram of the structure at B in;
[0022] Figure 5 For the utility model Figure 2 is an enlarged schematic diagram of the structure at C in;
[0023] In the figure: 100, assembly seat; 110, detection camera; 120, data processing module; 130, pressing block; 131, locking pin; 132, ball; 133, bushing; 134, torsion plate; 135, gasket; 200, cross slide; 201, extension middle frame; 202, socket; 203, socket groove; 204, cushion sleeve; 205, assembly bolt; 206, assembly groove; 210, assembly frame; 220, fine-tuning column; 221, support cylinder; 222, support screw; 223, handle; 224, handle sleeve; 230, bottom plate; 240, side cylinder; 241, inner pull rod; 242, inner snap ring; 243, spring; 244, limiting piece; 245, limiting groove; 300, assembly clamping plate; 301, hanging buckle; 302, hanging pin; 310, lower clamping plate; 311, abrasive pad; 320, fastening screw; 321, bottom cap; 322, turning head; 323, jack. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1-5 , an embodiment provided by the present invention:
[0026] A detection device for a denitration catalyst, including an assembly base 100, a detection camera 110 is assembled at the bottom of the assembly base 100, a data processing module 120 is assembled above the detection camera 110, a cross slide 200 is inserted through the front and rear sides of the assembly base 100, assembly frames 210 are assembled at both ends of the cross slide 200, a fine adjustment column 220 is assembled at the bottom of the assembly frame 210, a bottom plate 230 is assembled at the bottom of the fine adjustment column 220, an assembly clamping plate 300 is assembled at the bottom of the bottom plate 230, a lower clamping plate 310 is arranged below the assembly clamping plate 300, a fastening screw 320 is inserted through the side of the lower clamping plate 310, and the upper end of the fastening screw 320 is threadedly connected inside the side of the assembly clamping plate 300;
[0027] Furthermore, the fine adjustment column 220 is composed of two support cylinders 221. The two support cylinders 221 are respectively fixed at the bottom of the assembly frame 210 and the top of the bottom plate 230. A support screw 222 is threadedly inserted and connected inside the support cylinder 221, and the two support screws 222 are arranged with opposite thread symmetries. A handle 223 is fixed between the two support screws 222, and a handle sleeve 224 is sleeved outside the handle 223. Through this design, it is convenient to finely adjust the fine adjustment column 220, facilitate the support of the assembly frame 210, make the subsequent use height conform, and facilitate subsequent operations;
[0028] Furthermore, an extended middle frame 201 is assembled in the middle of the cross slide 200. Plug connectors 202 and plug slots 203 are respectively arranged at the side ends of the extended middle frame 201 and the cross slide 200, and the plug connector 202 is inserted into the plug slot 203. A gasket 204 is filled inside the plug connector 202 and the plug slot 203. The docking ends of the cross slide 200 and the extended middle frame 201 are inserted and assembled through assembly bolts 205, and assembly grooves 206 corresponding to the assembly bolts 205 are opened on the sides of the cross slide 200 and the extended middle frame 201. Through this design, it is convenient to expand and assemble the cross slide 200, and facilitate combined assembly according to the width of relevant conveying equipment;
[0029] Further, a pressing block 130 is assembled inside the assembly base 100. A locking pin 131 is assembled on the upper part of the pressing block 130. The locking pin 131 is threadedly connected to the inner wall of the top of the assembly base 100. A clamping ball 132 is fixed at the lower end of the locking pin 131. A clamping sleeve 133 is sleeved outside the clamping ball 132. The clamping sleeve 133 is assembled on the surface of the pressing block 130. A torsion plate 134 is fixed at the top of the locking pin 131. A gasket 135 is adhesively fixed to the bottom of the pressing block 130. With this design, it is convenient to slide the assembly base 100 according to the usage needs, so as to perform auxiliary adjustment according to the position of the material, making the use more convenient;
[0030] Further, a lifting buckle 301 is fixed at the top of the assembly clamping plate 300. A suspension pin 302 is clamped inside the lifting buckle 301. The suspension pin 302 is fixed to the bottom of the bottom plate 230. Frosted pads 311 are adhesively fixed to the inner walls of the assembly clamping plate 300 and the lower clamping plate 310. With this design, it is convenient for the auxiliary assembly of the assembly clamping plate 300, convenient for fine adjustment according to the usage needs during clamping, and at the same time convenient for the auxiliary clamping of the side of the conveying equipment;
[0031] Further, a bottom cap 321 is fixed at the lower end of the fastening screw 320. The cross-section of the bottom cap 321 is hexagonal. The bottom cap 321 is located at the bottom of the lower clamping plate 310. A turning head 322 is integrally provided at the top of the fastening screw 320. The cross-section of the turning head 322 is hexagonal. A jack 323 is opened inside the side wall of the turning head 322. With this design, it is convenient for the auxiliary limit and screwing of the fastening screw 320, making the use more convenient;
[0032] Further, side cylinders 240 are arranged on the front and back sides of both sides of the fine-tuning column 220. The side cylinders 240 are fixed to the side of the surface of the bottom plate 230. Inner pull rods 241 are inserted into the side cylinders 240. The top of the inner pull rods 241 is fixed to the bottom side of the assembly frame 210. Inner clamping rings 242 are fixed to the lower part of the inner pull rods 241. The inner clamping rings 242 are clamped inside the side cylinders 240. Springs 243 are sleeved below the inner pull rods 241. The springs 243 are located between the lower part of the inner clamping rings 242 and the inner bottom wall of the side cylinders 240. With this design, it is convenient for the auxiliary support and limit of the front and back sides of the assembly frame 210 and the bottom plate 230, making it convenient for limit assistance when adjusting the fine-tuning column 220;
[0033] Further, a limiting piece 244 is integrally provided on the side of the inner clamping ring 242. The limiting piece 244 is clamped on the inner wall of the side cylinder 240. A limiting groove 245 corresponding to the limiting piece 244 is opened on the inner wall of the side cylinder 240. With this design, it is convenient for the limiting and auxiliary sliding of the inner clamping ring 242.
[0034] Working principle: When assembling and using, according to the width of the denitration catalyst production and conveying equipment, the cross slide 200 is expanded with the cooperation of the extension middle frame 201. During operation, through the cooperation of the insertion slot 203 and the insertion joint 202, it is convenient for quick insertion, and then it is fastened by the assembly bolt 205, so as to facilitate the expansion of the cross slide 200, and facilitate the support for the assembly seat 100 to be assembled across above the conveying equipment. Subsequently, with the cooperation of the assembly clamping plate 300 and the lower clamping plate 310, by turning the fastening screw 320, it is convenient to clamp the side of the conveying equipment by the lower clamping plate 310 and the assembly clamping plate 300. During operation, through the cooperation of the turning head 322 and the bottom cap 321, it is convenient to turn by a wrench, or to turn by inserting a cross nail through the insertion hole 323, etc., so as to limit and support the bottom plate 230. Subsequently, according to the height of the denitration catalyst to be detected, turn the handle 223, which is convenient for adjusting the height of the fine-tuning column 220. By turning the handle 223, the support cylinder 221 and the support screw 222 are driven to thread-lift, which is convenient for adjusting the height. Subsequently, with the cooperation of the side cylinder 240 and the inner pull rod 241, it is convenient for the auxiliary support of the inner pull rod 241 and the inner snap ring 242. Under the adjustment of the fine-tuning column 220, it is convenient for the side limit and the auxiliary support during adjustment, making the use more convenient. Subsequently, according to the position of the denitration catalyst incoming material on the conveying equipment, slide the assembly seat 100, so as to make the detection camera 110 and the data processing module 120 located directly above the material. Then turn the locking pin 131 to drive the pressing block 130 against the bottom of the cross slide 200, which is convenient for the stable limit of the assembly seat 100 and the cross slide 200, and is convenient for the detection camera 110 to detect the appearance defects of the material. The operation ends here.
[0035] It should be noted that in this application, the connection, the specific connection structure and the detection and use principle of the detection camera 110 and the data processing module 120 all belong to the prior art, and the correlative words such as the assembly connection in this application are common knowledge to those skilled in the art and can be realized by various implementation manners, and no other special requirements are made in this application, as long as it can realize the functions in this application, so no specific limitations are made here;
[0036] The above is only the preferred embodiment of the present utility model, and does not impose any form of limitation on the present utility model; any ordinary technician in the industry can smoothly implement the present utility model according to the shown in the description drawings and the above; however, any slight changes, modifications and evolved equivalent changes made by those skilled in the art without departing from the technical solution scope of the present utility model by using the above-disclosed technical content are all equivalent embodiments of the present utility model; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments according to the essential technology of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A detection device for a denitration catalyst, comprising an assembly seat (100), a detection camera (110) being mounted on the bottom of the assembly seat (100), and a data processing module (120) being mounted on the top of the detection camera (110); Features: A cross slide (200) is inserted through the front and rear sides of the assembly seat (100), and assembly frames (210) are installed at both ends of the cross slide (200). A fine-tuning column (220) is installed at the bottom of the assembly frame (210), and a bottom plate (230) is installed at the bottom of the fine-tuning column (220). An assembly card (300) is installed at the bottom of the bottom plate (230). A lower card (310) is arranged below the assembly card (300), and a fastening screw (320) is inserted through the side of the lower card (310), and the upper end of the fastening screw (320) is threadedly connected to the inside of the side of the assembly card (300).
2. A detection device for a denitration catalyst according to claim 1, characterized in that: The fine-tuning column (220) comprises two groups of support tubes (221), the two groups of support tubes (221) are respectively fixed to the bottom of the assembly frame (210) and the top of the bottom plate (230), the support tubes (221) are internally threadedly inserted with support screws (222), and the two groups of support screws (222) are threadedly symmetrically arranged in opposite directions, a handle (223) is fixed between the two groups of support screws (222), and a grip sleeve (224) is sleeved on the outside of the handle (223).
3. A detection device for a denitration catalyst according to claim 1, characterized in that: The middle part of the cross slide (200) is extended and assembled with an extended middle frame (201), and the side ends of the extended middle frame (201) and the cross slide (200) are respectively provided with plug connectors (202) and plug slots (203), and the plug connector (202) is inserted into the plug slot (203), and the plug connector (202) and the plug slot (203) are filled with cushion sleeves (204), and the side edges of the butt ends of the cross slide (200) and the extended middle frame (201) are inserted and assembled by assembly bolts (205), and the side edges of the cross slide (200) and the extended middle frame (201) are provided with assembly slots (206) corresponding to the assembly bolts (205).
4. A detection device for a denitration catalyst according to claim 1, characterized in that: A pressing block (130) is assembled inside the assembly seat (100), a locking pin (131) is assembled on the upper part of the pressing block (130), the locking pin (131) is threadedly connected to the inner wall of the top of the assembly seat (100), a locking ball (132) is fixed at the lower end of the locking pin (131), and a clamping sleeve (133) is sleeved on the outer side of the clamping ball (132), the clamping sleeve (133) is assembled on the surface of the pressing block (130), a torsion plate (134) is fixed on the top of the locking pin (131), and a gasket (135) is glued to the bottom of the pressing block (130).
5. A detection device for a denitration catalyst according to claim 1, characterized in that: A hanging buckle (301) is fixed on the top of the assembly card plate (300), a hanging pin (302) is clamped inside the hanging buckle (301), and the hanging pin (302) is fixed to the bottom of the base plate (230), and a grinding pad (311) is glued to the inner wall of the assembly card plate (300) and the lower card plate (310).
6. A detection device for a denitration catalyst according to claim 1, characterized in that: A bottom cap (321) is fixed at the lower end of the fastening screw (320), and the cross section of the bottom cap (321) is hexagonal. The bottom cap (321) is located at the bottom of the lower clamping plate (310). A twist head (322) is integrally provided at the top of the fastening screw (320), and the cross section of the twist head (322) is hexagonal. A plug hole (323) is provided inside the side wall of the twist head (322).
7. A detection device for a denitration catalyst according to claim 1, characterized in that: Side tubes (240) are arranged on both sides of the fine-tuning column (220) at the front and rear sides. The side tubes (240) are fixed to the side surfaces of the bottom plate (230). An inner pull rod (241) is inserted inside the side tube (240), and the top of the inner pull rod (241) is fixed to the bottom side of the assembly frame (210). An inner clamping ring (242) is fixed at the lower part of the inner pull rod (241), and the inner clamping ring (242) is clamped inside the side tube (240). A spring (243) is sleeved below the inner pull rod (241), and the spring (243) is located between the lower part of the inner clamping ring (242) and the inner bottom wall of the side tube (240).
8. A detection device for a denitration catalyst according to claim 7, characterized in that: A limiting piece (244) is integrally provided on the side of the inner clamping ring (242), and the limiting piece (244) is clamped on the inner wall of the side tube (240). The inner wall of the side tube (240) is provided with a limiting groove (245) corresponding to the limiting piece (244).
Citation Information
Patent Citations
Industrial denitration catalyst defect detection structure
CN212808089U