High-voltage test board
By optimizing electrical control circuits and computer control systems, designing self-weight dustproof boards and counterweight blocks, and using spring telescopic electric shock structures, the existing high-voltage test bench equipment has been solved, which is large in size, difficult in maintenance, heavy in operation and high safety risks, and achieves the effect of reducing equipment volume, convenient maintenance, easy in operation and reduced safety production risks.
Patent Information
- Application Number
- CN202421856672.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing high-pressure test bench has problems such as excessive equipment size, difficulty in repairing, heavy lead caps for testing, difficulty in operating, difficulty in connecting the ball tube installation basket and the installation positioning plate, and easy to sputter insulating oil, resulting in high production costs and high safety production risks.
A high-voltage test bench was designed to reduce the equipment volume by optimizing the layout of electrical control circuits and computer control systems; the detector was placed under the test ball tube, and a self-weight dustproof plate was designed in the high-voltage generator placement area to facilitate the maintenance of the high-voltage generator; the counterweight block was added at the rear end of the test lead cover to reduce the operating force; the spring telescopic electric shock structure was used to connect the ball tube installation basket and the installation bracket to reduce the risk of operating force and insulation oil sputtering.
It reduces the size of the equipment, reduces the difficulty and time of maintenance, reduces the weight of operating lead covers, and reduces the risk of safety production and production costs.
Smart Images

Figure CN222965344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high - voltage test benches, and specifically relates to a high - voltage test bench. Background Art
[0002] A high - voltage test bench is a device used for high - voltage performance testing and detection of electrical equipment, electronic components, insulating materials, etc. It usually consists of a high - voltage generator, a measurement system, a control system, and a safety protection device, etc. The high - voltage generator can generate the required high voltage. The measurement system is used to monitor and record parameters such as voltage, current, and power. The control system realizes the control and regulation of the test process, while the safety protection device ensures the safety of operators and equipment.
[0003] The existing equipment has certain disadvantages:
[0004] 1. The equipment is too large in volume, occupying too much production space and increasing production costs;
[0005] 2. The high - voltage generator is installed at the bottom of the installation positioning plate, making fault repair troublesome, requiring more time for repair and having low efficiency;
[0006] 3. The test lead cover is extremely heavy, and only male employees with great strength can operate the manual switch of the test lead cover, increasing production costs;
[0007] 4. The ball tube installation basket is connected and conducts electricity with the installation positioning plate through a rubber connector. Placing and removing the ball tube installation basket is laborious, and it is easy to cause the internal insulating oil of the test box to splash outside, which may spatter into the eyes of the operator, posing a safety production risk and affecting production costs.
[0008] Therefore, the utility model provides a high - voltage test bench to solve the above problems. Utility Model Content
[0009] Aiming at the deficiencies of the prior art, the utility model provides a high - voltage test bench to solve the above problems.
[0010] To achieve the above objectives, the utility model is realized through the following technical solutions: A high - voltage test bench includes a frame. A control mechanism is arranged at the top of the frame. An upper platform is fixedly installed inside the frame. A test oil tank is fixedly installed at the top of the upper platform. A test lead cover is movably installed at the top of the test oil tank. The test lead cover is hinged inside the frame. A counterweight block is fixedly installed on the back of the test lead cover. The hinge between the test lead cover and the frame is located between the counterweight block and the front end of the test lead cover. An electrical control box is fixedly installed on the back of the frame.
[0011] Preferably, an installation positioning bracket is fixedly installed on the inner bottom plate of the test oil tank, and a tube basket for installing a tube is fixedly installed at the front end of the top of the installation positioning bracket.
[0012] Preferably, a high-voltage generator placement area is fixedly installed at the rear end of the top of the installation positioning bracket, which is convenient for the removal and installation of the high-voltage generator.
[0013] Preferably, a test tube is fixedly installed inside the tube basket for installing a tube, a detector is fixedly installed below the test oil tank, a lower platform is fixedly installed at the bottom of the frame, and the detector is fixedly installed at the top of the lower platform.
[0014] Preferably, the tube basket for installing a tube, the detector, the test tube, and the installation positioning bracket are all on the same vertical line.
[0015] Preferably, the control mechanism is composed of a computer and a display.
[0016] Advantageous effects
[0017] The utility model provides a high-voltage test bench. Compared with the prior art, the following advantageous effects are achieved:
[0018] 1. For this high-voltage test bench, by placing the detector below the test tube, the high-voltage generator can be placed behind the test basket, and the dust-proof plate above the high-voltage generator placement area is designed to be self-weight placed and positioned, which is convenient for the disassembly and installation of the high-voltage generator during maintenance, reduces the maintenance time, and improves the production efficiency.
[0019] 2. For this high-voltage test bench, the electrical connection between the tube basket for installing a tube and the installation bracket uses a spring telescopic contact structure. During the lifting and placement of the tube basket for installing a tube, only two pairs of springs are used for telescopic force, unlike the mechanical deformation friction contact of a rubber connector, which is more labor-saving and quieter, and will not cause the sputtering of insulating oil, thus reducing a safety production risk point and lowering the safety production risk cost. Description of the drawings
[0020] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 is the external structure three-dimensional view of the present utility model;
[0022] Figure 2 is the internal structure three-dimensional view of the present utility model;
[0023] Figure 3 is a three-dimensional external structure view of the prior art of the present utility model;
[0024] Figure 4 is a three-dimensional internal structure view of the prior art of the present utility model.
[0025] In the figure: 1. Control mechanism; 2. Electrical control box; 3. Test lead cover; 4. Tube mounting basket; 5. Test oil tank; 6. High-voltage generator placement area; 7. Detector; 8. Test tube; 9. Installation positioning bracket; 10. Counterweight; 11. Frame; 12. Upper platform; 13. Lower platform. Detailed implementation manners
[0026] It should be noted that in the description of the embodiments of the present application, the orientation or positional relationships indicated by the terms "front, back", "left, right", "up, down", etc. are all based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application. The terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0027] The present application will be further described in detail below with reference to the drawings and embodiments.
[0028] Refer to Figures 1 to 2, an embodiment of the present application provides a high-voltage test bench, including a frame 11, a control mechanism 1 is arranged at the top of the frame 11, an upper platform 12 is fixedly installed inside the frame 11, a test oil tank 5 is fixedly installed at the top of the upper platform 12, a test lead cover 3 is movably installed at the top of the test oil tank 5, the test lead cover 3 is hinged inside the frame 11, a counterweight 10 is fixedly installed on the back of the test lead cover 3, and the hinge between the test lead cover 3 and the frame 11 is located between the counterweight 10 and the front end of the test lead cover 3. An electrical control box 2 is fixedly installed on the back of the frame 11. An installation positioning bracket 9 is fixedly installed on the inner bottom plate of the test oil tank 5, and a tube mounting basket 4 is fixedly installed at the front end of the top of the installation positioning bracket 9. A high-voltage generator placement area 6 is fixedly installed at the rear end of the top of the installation positioning bracket 9, which is convenient for the removal and installation of the high-voltage generator. A test tube 8 is fixedly installed inside the tube mounting basket 4, a detector 7 is fixedly installed below the test oil tank 5, a lower platform 13 is fixedly installed at the bottom of the frame 11, and the detector 7 is fixedly installed at the top of the lower platform 13. The tube mounting basket 4, the detector 7, the test tube 8, and the installation positioning bracket 9 are all on the same vertical line. The control mechanism 1 is composed of a computer and a display.
[0029] In this embodiment, the computer, the display, etc. are installed on the top of the frame 11 for convenient operation. The electrical control box 2 is installed at the lower rear of the frame 11. The test oil tank 5 is installed on the upper platform of the frame 11, and the test lead cover 3 is installed in the upper installation hole of the frame 11, which can be turned up and down and is installed at the upper end of the test oil tank 5 to form a closed test oil tank. The counterweight 10 is installed at the rear end of the test lead cover 3. Using the frame 11 as a lever reduces the effort required to lift and lower the test lead cover 3. The installation positioning bracket 9 is installed on the inner bottom plate of the test oil tank 5. The tube mounting basket 4 is installed at the front end of the installation positioning bracket 9, and the rear end is the high-voltage generator placement area 6, which is convenient for the removal and installation of the high-voltage generator. The test tube 8 is installed inside the tube mounting basket 4. The detector 7 is installed below the test oil tank 5. The detector 7, the installation positioning bracket 9, the tube mounting basket 4, and the test tube 8 are installed on the same numerical line to achieve the test target.
[0030] Meanwhile, the content not described in detail in this specification belongs to the well-known prior art in the art.
[0031] Working principle: 1. By optimizing the electrical control circuit, reducing the size of the electrical control, and reasonably arranging the installation structure of the computer control system, the size of the equipment is significantly reduced. Without a separate electrical control cabinet, the production space occupied by the equipment is reduced, and the unit area utilization efficiency of the production workshop is improved;
[0032] 2. By placing the detector 7 below the test tube 8, the high-voltage generator can be placed behind the test basket, and the dust-proof plate above the high-voltage generator placement area is designed to be placed and positioned by its own weight, which facilitates the disassembly and installation of the high-voltage generator for maintenance, reduces the maintenance time, and improves the production efficiency.
[0033] 3. By adding a counterweight 10 at the rear end of the test lead cover and using the frame 11 as a fulcrum to form a lever, the weight of lifting the test lead cover 3 is significantly reduced, the physical ability requirement of the operator is lowered, and the production cost is reduced.
[0034] 4. The electrical connection between the tube installation basket 4 and the installation bracket 11 uses a spring telescopic contact structure. During the lifting and placement of the tube installation basket, only two pairs of springs are used for telescopic force, unlike the mechanical deformation friction contact of rubber connectors, which is more labor-saving and quiet, and will not cause the sputtering of insulating oil, thus reducing a safety production risk point and the safety production risk cost.
[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high voltage test bench, comprising a frame (11), characterized in that: A control mechanism (1) is arranged on the top of the frame (11); an upper platform (12) is fixedly installed inside the frame (11); a test oil tank (5) is fixedly installed on the top of the upper platform (12); a test lead cover (3) is movably installed on the top of the test oil tank (5); the test lead cover (3) is hinged inside the frame (11); a counterweight (10) is fixedly installed on the back of the test lead cover (3); a hinged portion between the test lead cover (3) and the frame (11) is located between the counterweight (10) and the front end of the test lead cover (3); and an electrical control box (2) is fixedly installed on the back of the frame (11).
2. A high voltage test bench according to claim 1, characterized in that: A mounting and positioning bracket (9) is fixedly mounted on the inner bottom plate of the test oil tank (5), and a ball tube mounting basket (4) is fixedly mounted on the top front end of the mounting and positioning bracket (9).
3. A high voltage test bench according to claim 2, characterized in that: A high-voltage generator placement area (6) is fixedly mounted at the top rear end of the installation and positioning bracket (9), so as to facilitate the removal and installation of the high-voltage generator.
4. A high voltage test bench according to claim 3, characterized in that: A test tube (8) is fixedly mounted inside the tube mounting basket (4), a detector (7) is fixedly mounted below the test oil tank (5), a lower platform (13) is fixedly mounted at the bottom of the frame (11), and the detector (7) is fixedly mounted on the top of the lower platform (13).
5. A high voltage test bench according to claim 4, characterized in that: The tube installation basket (4), the detector (7), the test tube (8) and the installation positioning bracket (9) are all located on the same vertical line.
6. A high voltage test bench according to claim 1, characterized in that: The control mechanism (1) is composed of a computer and a display.