Take-out device and MLCC (Multiplayer Ceramic Chip Capacitor) end capping equipment

By designing a tapping device for patch capacitors, the MLCC products are accurately separated by the tension of the cutting wire, the problems of poor separation of MLCC products and scratches in the prior art are solved, and higher yield and lower product waste are achieved.

CN222965944UActive Publication Date: 2025-06-10XINWEI ELECTRONIC TECH (YIYANG) CO LTD
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Patent Information

Application Number
CN202421535323.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-10
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the prior art, when preparing patch capacitors, using stainless steel blades to scrape MLCC products can easily lead to notches and scratches in silicone boards, resulting in a decrease in yield and waste of MLCC products.

Method used

A tapping device is designed, including a fixing member, a locking member and a cutting wire. The cutting wire adjusts tension through the locking member to accurately separate the MLCC products, thereby reducing scratches on the silicone board.

Benefits of technology

By using the cutting wire tapping device, more accurate separation of MLCC products is achieved, reducing the risk of product loss and deformation, and reducing scratches on the silicone board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a knockout device and MLCC end sealing equipment. The knockout device comprises a fixing piece, a first locking piece, a second locking piece and a cutting wire. One end of the cutting wire is connected to the first locking piece, and the other end is connected to the second locking piece. The tension of the cutting wire can be adjusted through rotation of the first locking piece and / or the second locking piece, and in the scraping circulation process, the cutting wire pushes the bottom of the MLCC product so that the MLCC product can be separated from the silica gel plate. In the process of separating the MLCC products, due to the fact that the cutting wires are thin, more accurate and finer separation can be achieved, and loss of the MLCC products in the separation process is relatively small. When the cutting wire is used for cutting the MLCC product, the generated pressure is small, the deformation and breaking risks of the MLCC product can be reduced, and meanwhile, the scratch of the broken MLCC product to the silica gel plate can also be reduced. Moreover, compared with a sharp cutter, the cutting wire has certain elasticity, and scratches to the silica gel plate can be reduced.
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Description

Technical Field

[0001] This application relates to the technical field of multilayer ceramic capacitors, and particularly relates to a punching device and an MLCC capping device. Background Art

[0002] The chip capacitor is fully called Multilayer Ceramic Capacitor (MLCC), and is also called chip capacitor.

[0003] When preparing the chip capacitor, it is necessary to separate the MLCC product from the silica gel plate of the capping device. At present, in the experiment, a stainless steel blade is used to scrape off the MLCC product. Although the stainless steel blade is convenient to use and low in price, the thickness of the blade edge of the stainless steel blade is thin and the strength is low. When colliding with the MLCC product, it is easy to generate notches, resulting in the MLCC product not being easily scraped off from the silica gel plate, thereby causing scratches on the silica gel plate by the MLCC product, a decrease in the yield rate, and waste of the MLCC product. Summary of the Utility Model

[0004] This application aims to provide a punching device and an MLCC capping device to improve the phenomenon that the punching device is easy to scratch the silica gel plate.

[0005] In order to solve its technical problems, the embodiments of this application adopt the following technical solutions:

[0006] In a first aspect, an embodiment of this application provides a punching device applied to an MLCC capping device, including a fixing member, a first locking member, a second locking member, and a cutting wire. The fixing member includes a first part, a second part, and a third part. The first part and the second part are oppositely arranged, and the third part is connected between the first part and the second part. The first part is provided with a first threaded hole, and the second part is provided with a second threaded hole. The first locking member is arranged in the first threaded hole and is threadedly connected to the first part. The second locking member is arranged in the second threaded hole and is threadedly connected to the second part. One end of the cutting wire is connected to the first locking member, and the other end is connected to the second locking member.

[0007] In some embodiments, the punching device further includes a flexible baffle, the flexible baffle is connected between the first part and the second part, and the flexible baffle is arranged close to the cutting wire.

[0008] In some embodiments, a first hole is formed on one side of the first part close to the first threaded hole, and a second hole is formed on one side of the second part close to the second threaded hole. The punching device further includes a third locking member and a fourth locking member. Third holes and fourth holes are respectively formed at two ends of the flexible baffle. The third locking member is respectively inserted through the third hole and the first hole to be connected to the first part, and the fourth locking member is respectively inserted through the fourth hole and the second hole to be connected to the second part.

[0009] In some embodiments, the flexible baffle is arranged parallel to the cutting wire.

[0010] In some embodiments, the first part, the second part and the third part are integrally formed.

[0011] In some embodiments, the punching device further includes a first reinforcing part and a second reinforcing part. The first reinforcing part is arranged between the first part and the third part, and the second reinforcing part is arranged between the second part and the third part.

[0012] In some embodiments, a first groove is formed in the first part, and the first threaded hole is formed in the bottom wall of the first groove. A second groove is formed in the second part, and the second threaded hole is formed in the bottom wall of the second groove. The first part has a first wire routing groove which communicates with the first groove and is arranged from the first part towards the second part. The second part has a second wire routing groove which communicates with the second groove and is arranged from the second part towards the first part. The cutting wire is located in the first wire routing groove and the second wire routing groove.

[0013] In some embodiments, the first threaded hole is arranged at one end of the first part away from the third part, and the second threaded hole is arranged at one end of the second part away from the third part.

[0014] In some embodiments, a plurality of fifth holes are formed in the third part, and the punching device further includes a fifth locking member which is configured to be inserted through the fifth holes and connected to the MLCC end-sealing device.

[0015] In a second aspect, an embodiment of the present application provides an MLCC end-sealing device, including the punching device according to any one of the first aspect.

[0016] Different from the related art, an embodiment of the present application provides a punching device, which includes a fixing member, a first locking member, a second locking member, and a cutting wire. One end of the cutting wire is connected to the first locking member, and the other end is connected to the second locking member. The tension of the cutting wire can be adjusted by rotating the first locking member and / or the second locking member. During the scraping cycle, the cutting wire pushes the bottom of the MLCC product to facilitate the separation of the MLCC product from the silicone plate. During the separation of the MLCC product, since the cutting wire is relatively thin, more precise and delicate separation can be achieved, and the loss of the MLCC product during the separation process is relatively small. When the cutting wire cuts the MLCC product, the generated pressure is small, which can reduce the deformation and breakage risk of the MLCC product. At the same time, it can also reduce the scratching of the silicone plate by the broken MLCC products. And, compared with a relatively sharp tool, the cutting wire has a certain elasticity, which can reduce the scratching of the silicone plate. Description of the Drawings

[0017] Figure 1 are schematic structural diagrams of some punching devices provided by embodiments of the present application;

[0018] Figure 2 are schematic structural diagrams of some fixing members provided by embodiments of the present application;

[0019] Figure 3 are schematic structural diagrams of some punching devices provided by embodiments of the present application;

[0020] Figure 4 are schematic structural diagrams of some fixing members provided by embodiments of the present application;

[0021] Figure 5 are schematic structural diagrams of some flexible baffles provided by embodiments of the present application;

[0022] Figure 6 are schematic structural diagrams of some first reinforcing parts and second reinforcing parts provided by embodiments of the present application;

[0023] Figure 7 are schematic structural diagrams of some fixing members provided by embodiments of the present application.

[0024] Description of the Reference Numerals:

[0025] 100, punching device;

[0026] 10, fixing member; 11, first part; 111, first threaded hole; 112, first hole; 113, first groove; 114, first wire groove; 12, second part; 121, second threaded hole; 122, second hole; 123, second groove; 124, second wire groove; 13, third part; 131, fifth hole; 14, first reinforcing part; 15, second reinforcing part;

[0027] 20. First locking member;

[0028] 30. Second locking member;

[0029] 40. Cutting wire;

[0030] 50. Flexible baffle; 51. Third hole; 52. Fourth hole;

[0031] 60. Third locking member;

[0032] 70. Fourth locking member;

[0033] 80. Fifth locking member. Detailed implementation manners

[0034] Hereinafter, embodiments of the technical solutions of the present application will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and thus are only examples and cannot be used to limit the protection scope of the present application.

[0035] In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity, specific order or primary-secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "several" is more than one, unless otherwise clearly and specifically defined.

[0036] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B may represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this article generally represents an "or" relationship between the front and back associated objects.

[0037] Referring to "embodiments" herein means that specific features, structures or characteristics described in connection with the embodiments may be included in at least one embodiment of the present application. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0038] The operation of the punching device generally includes the following steps: (1) Feeding cycle: The vacuum arm adsorbs the smooth back surface of the silica gel plate and transports the silica gel plate with MLCC products to the vicinity of the punching device, at the starting position of the scraping cycle; (2) Scraping cycle: The cutting wire is close to the silica gel plate, and the vacuum arm adsorbing the silica gel plate moves a certain distance from left to right. Under the action of the thrust, the MLCC products adhered to the silica gel plate are cut off by the cutting wire and fall into the carrier box; (3) Tray discharging cycle: The vacuum arm sends the silica gel plate into the recycling basket; (4) Cleaning of the punching device: In the scraping cycle, some residues of MLCC products will remain on the cutting wire, and a brush is used to brush off the MLCC products on the cutting wire.

[0039] In a first aspect, an embodiment of the present application provides a punching device 100, which is applied to an MLCC capping device. Please refer to Figure 1 , the punching device 100 includes a fixing member 10, a first locking member 20, a second locking member 30 and a cutting wire 40. The first locking member 20 and the second locking member 30 can fix the cutting wire 40 on the fixing member 10.

[0040] For the above-mentioned fixing member 10, please refer to Figure 1 and Figure 2 , the fixing member 10 includes a first part 11, a second part 12 and a third part 13. The first part 11 and the second part 12 are arranged oppositely, and the third part 13 is connected between the first part 11 and the second part 12. For example, the first part 11, the third part 13 and the second part 12 are connected end to end in sequence, and the connection methods include but are not limited to screw connection, snap connection, welding or bonding, etc. The first part 11, the second part 12 and the third part 13 can be plate-shaped, columnar, etc. Among them, the first part 11 is provided with a first threaded hole 111, and the second part 12 is provided with a second threaded hole 121. The first threaded hole 111 and the second threaded hole 121 are respectively used to install the first locking member 20 and the second locking member 30.

[0041] In some embodiments, the first part 11, the second part 12 and the third part 13 can be integrally formed. The integral formation can improve the structural strength of the fixing member 10, reduce the connection and splicing between parts, make the overall structure of the fixing member 10 more stable, and be able to withstand greater external forces and pressures. And integrally forming the first part 11, the second part 12 and the third part 13 can reduce the error accumulation in the assembly process, make the punching device 100 have higher dimensional accuracy and shape accuracy, simplify the production process, and reduce the production cost.

[0042] For the above-mentioned first locking member 20 and second locking member 30, please refer to Figure 2 and Figure 3, the first locking member 20 is disposed in the first threaded hole 111 and threadedly connected to the first part 11. The first threaded hole 111 is disposed at one end of the first part 11 away from the third part 13. The second locking member 30 is disposed in the second threaded hole 121 and threadedly connected to the second part 12. The second threaded hole 121 is disposed at one end of the second part 12 away from the third part 13. Among them, the first locking member 20 and the second locking member 30 can be screws, studs, bolts, etc.

[0043] For the above-mentioned cutting wire 40, please refer to Figure 1 and Figure 3 , the cutting wire 40 is a kind of slender linear object with high strength, high toughness and not easy to break, and has low cost and simple structure. One end of the cutting wire 40 is connected to the first locking member 20, and the other end is connected to the second locking member 30. The tension of the cutting wire 40 can be adjusted by rotating the first locking member 20 and / or the second locking member 30. During the scraping cycle, the cutting wire 40 pushes the bottom of the MLCC product to facilitate the separation of the MLCC product from the silicone plate. During the separation of the MLCC product, since the cutting wire 40 is relatively thin, more precise and delicate separation can be achieved, and the loss of the MLCC product during the separation process is relatively small. When the cutting wire 40 cuts the MLCC product, the generated pressure is small, which can reduce the deformation and the risk of breakage of the MLCC product. At the same time, it can also reduce the scratching of the silicone plate by the broken MLCC product. Moreover, compared with a relatively sharp tool, the cutting wire 40 can also reduce the scratching of the silicone plate.

[0044] The first locking member 20 can flexibly fix one end of the cutting wire 40 to the first part 11. Similarly, the second locking member 30 can flexibly fix the other end of the cutting wire 40 to the second part 12. When the cutting wire 40 needs to be replaced, only the first locking member 20 and the second locking member 30 need to be adjusted to loosen the cutting wire 40, and then a new cutting wire 40 can be replaced. Among them, the cutting wire 40 can be a wire made of metal wire, organic polymer material, etc. For example, steel wire, copper wire, iron wire, nylon wire, Dyneema wire, carbon line, etc. During use, cutting wires 40 made of different materials can be used according to the situation to meet different cutting requirements.

[0045] An embodiment of the present application provides a punching device 100, which includes a fixing member 10, a first locking member 20, a second locking member 30, and a cutting wire 40. One end of the cutting wire 40 is connected to the first locking member 20, and the other end is connected to the second locking member 30. The tension of the cutting wire 40 can be adjusted by the rotation of the first locking member 20 and / or the second locking member 30. During the scraping cycle, the cutting wire 40 pushes the bottom of the MLCC product to facilitate the separation of the MLCC product from the silicone plate. During the separation of the MLCC product, since the cutting wire 40 is relatively thin, more precise and subtle separation can be achieved, and the loss of the MLCC product during the separation process is relatively small. When the cutting wire 40 cuts the MLCC product, the generated pressure is small, which can reduce the deformation and the risk of breakage of the MLCC product. At the same time, it can also reduce the scratching of the silicone plate by the broken MLCC products. Moreover, compared with a relatively sharp tool, the cutting wire 40 has a certain elasticity, which can reduce the scratching of the silicone plate.

[0046] In some embodiments, please refer to Figure 3 , the punching device 100 further includes a flexible baffle 50. The flexible baffle 50 is a baffle structure with a certain flexibility, usually made of flexible materials, and can generate a certain deformation or bending when subjected to an external force. The flexible baffle 50 is connected between the first part 11 and the second part 12, and the flexible baffle 50 is disposed close to the cutting wire 40. After the cutting wire 40 cuts the MLCC product, the flexible baffle 50 can reduce the MLCC product from flipping and re-adhering to the silicone plate, playing a good shielding role. The flexible baffle 50 can also provide a certain elastic reaction force to the MLCC product, so that the MLCC product is closely attached to the cutting wire 40, reducing the occurrence of burrs and cracks on the MLCC product, and also reducing the phenomenon of the MLCC product adhering to the cutting wire 40. The flexible baffle 50 can be a rubber baffle, a silicone baffle, a fabric baffle, a plastic film baffle, a sponge baffle, etc.

[0047] In some embodiments, please refer to Figure 3 , there is a first distance L between the flexible baffle 50 and the cutting wire 40. If the length of the MLCC product is D, then 0 ≤ L ≤ D. If the distance between the flexible baffle 50 and the cutting wire 40 is too large, the shielding effect of the flexible baffle 50 on the MLCC product is small. When 0 ≤ L ≤ D, the flexible baffle 50 can shield the MLCC product and reduce the phenomenon of the MLCC product adhering to the silicone plate. For example, if the length D of the MLCC product is 0.25 mm, then the first distance L between the flexible baffle 50 and the cutting wire 40 is 0 ≤ L ≤ 0.25 mm.

[0048] In some embodiments, please refer to Figures 3 to 5, on one side of the first part 11 close to the first threaded hole 111, a first hole 112 is provided, and on one side of the second part 12 close to the second threaded hole 121, a second hole 122 is provided. The punching device 100 further includes a third locking member 60 and a fourth locking member 70. Third holes 51 and fourth holes 52 are respectively provided at both ends of the flexible baffle 50. The third locking member 60 is respectively passed through the third hole 51 and the first hole 112 to be connected to the first part 11, and the fourth locking member is respectively passed through the fourth hole 52 and the second hole 122 to be connected to the second part 12, so as to fix the flexible baffle 50 on the fixing member 10. Wherein, the third locking member 60 and the fourth locking member 70 can be screws, studs, bolts, rivets, pins, fixing buckles, etc.

[0049] In some embodiments, the flexible baffle 50 is arranged parallel to the cutting wire 40. During the process of scraping off the MLCC products, the force between the MLCC products and the flexible baffle 50 is uniform, which can reduce the occurrence of skew cutting of the MLCC products.

[0050] In some embodiments, please refer to Figure 6 , the punching device 100 further includes a first strengthening part 14 and a second strengthening part 15. The first strengthening part 14 is arranged between the first part 11 and the third part 13, and the second strengthening part 15 is arranged between the second part 12 and the third part 13. The first strengthening part 14 can enhance the structural strength and stability between the first part 11 and the third part 13, improve the ability of the overall structure of the punching device 100 to withstand external forces, loads and pressures, and reduce the phenomena of deformation, cracking or damage. Make the punching device 100 more stable during use, and reduce shaking, vibration or displacement. Similarly, the second strengthening part 15 can enhance the structural strength and stability between the second part 12 and the third part 13, further improve the ability of the overall structure of the punching device 100 to withstand external forces, loads and pressures, and reduce the phenomena of deformation, cracking or damage. Make the punching device 100 more stable during use, and reduce shaking, vibration or displacement. According to the materials of the first strengthening part 14 and the second strengthening part 15, the first strengthening part 14 and the second strengthening part 15 can be fixed by gluing, threaded connection, welding, etc.

[0051] In some embodiments, please refer to Figure 7, the first part 11 is provided with a first groove 113, and the first threaded hole 111 is opened on the bottom wall of the first groove 113. The second part 12 is provided with a second groove 123, and the second threaded hole 121 is opened on the bottom wall of the second groove 123. The first part 11 has a first wire groove 114, the first wire groove 114 communicates with the first groove 113, and the first wire groove 114 is arranged from the first part 11 towards the second part 12. The second part 12 has a second wire groove 124, the second wire groove 124 communicates with the second groove 123, and the second wire groove 124 is arranged from the second part 12 towards the first part 11. The wound cutting wire 40 can be received in the first groove 113 and / or the second groove 123 to improve the safety of using the punching device 100. The cutting wire 40 is located in the first wire groove 114 and the second wire groove 124 and extends out through the first wire groove 114 and the second wire groove 124, reducing the disorderly distribution of the cutting wire 40, reducing the damage of the cutting wire 40, and improving the overall aesthetics and orderliness of the punching device 100.

[0052] In some embodiments, please refer to Figure 3 and Figure 7 , the third part 13 is provided with a plurality of fifth holes 131, and the punching device 100 further includes a fifth locking member 80, and the fifth locking member 80 is configured to pass through the fifth holes 131 and connect with the MLCC capping device. The fifth locking member 80 can be a screw, a stud, a bolt, a rivet, a pin, a fixing buckle, etc.

[0053] In a second aspect, an embodiment of the present application provides an MLCC capping device, and the MLCC capping device includes a punching device 100 according to any one of the first aspects.

[0054] It should be noted that the description and drawings of the present utility model give preferred embodiments of the present utility model. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not additional limitations to the content of the present utility model. The purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Furthermore, the above technical features continue to be combined with each other to form various embodiments not listed above, all of which are regarded as the scope described in the description of the present utility model; further, for those of ordinary skill in the art, improvements or transformations can be made according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present utility model.

Claims

1. A punching device, applied to MLCC capping equipment, characterized in that: include: The fixing member comprises a first part, a second part and a third part, wherein the first part is arranged opposite to the second part, the third part is connected between the first part and the second part, the first part is provided with a first threaded hole, and the second part is provided with a second threaded hole; A first locking member, disposed in the first threaded hole and threadedly connected to the first portion; A second locking member, disposed in the second threaded hole and threadedly connected to the second portion; A cutting wire has one end connected to the first locking piece and the other end connected to the second locking piece.

2. The punching device according to claim 1, characterized in that: The knocking-out device further comprises a flexible baffle, which is connected between the first part and the second part and is arranged close to the cutting wire.

3. The punching device according to claim 2, characterized in that: A first hole is formed on a side of the first part close to the first threaded hole, and a second hole is formed on a side of the second part close to the second threaded hole; The punching device also includes a third locking member and a fourth locking member. A third hole and a fourth hole are respectively opened at both ends of the flexible baffle. The third locking member is respectively passed through the third hole and the first hole to be connected to the first part. The four locking members are respectively passed through the fourth hole and the second hole to be connected to the second part.

4. The punching device according to claim 3, characterized in that: The flexible baffle is arranged parallel to the cutting wire.

5. The punching device according to claim 1, characterized in that: The first part, the second part and the third part are integrally formed.

6. The punching device according to claim 1, characterized in that: The punching device further includes a first reinforcement portion and a second reinforcement portion, wherein the first reinforcement portion is disposed between the first portion and the third portion, and the second reinforcement portion is disposed between the second portion and the third portion.

7. The punching device according to claim 1, characterized in that: The first portion is provided with a first groove, and the first threaded hole is provided on the bottom wall of the first groove; The second portion is provided with a second groove, and the second threaded hole is provided on the bottom wall of the second groove; The first portion has a first wiring groove, the first wiring groove is communicated with the first groove, and the first wiring groove is arranged from the first portion toward the second portion; The second part has a second wiring groove, the second wiring groove is communicated with the second groove, and the second wiring groove is arranged from the second part toward the first part; The cutting wire is located in the first wiring groove and the second wiring groove.

8. The punching device according to claim 1, characterized in that: The first threaded hole is arranged at an end of the first part away from the third part, and the second threaded hole is arranged at an end of the second part away from the third part.

9. The punching device according to claim 1, characterized in that: The third part is provided with a plurality of fifth holes, and the punching device further comprises a fifth locking member, which is constructed to be passed through the fifth holes and connected to the MLCC capping device.

10. An MLCC termination device, characterized in that: The invention comprises a punching device as claimed in any one of claims 1 to 9.