Battery piece material box
By designing a battery cell material box with an inclined bottom and corner structure, the problem of messy stacking of battery cells is solved, and the neat stacking and mechanized removal of battery cells is realized, which improves the automation and production efficiency of the production line.
Patent Information
- Application Number
- CN202421900654.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, solar cell cells are stacked in a messy manner in the material box, which is not conducive to packaging and needs to be taken out manually, resulting in low production line efficiency and large labor.
A battery sheet material box is designed with the bottom surface inclined to form a corner. The battery box slides to the corner under gravity and is neatly stacked to facilitate packaging, and a notch is set on the periphery of the material box for the robotic arm to be taken out.
The neat stacking of battery cells is achieved, the packaging efficiency is improved, and the removal is carried out through the robotic arm, improving the degree of automation and production efficiency of the production line.
Smart Images

Figure CN222966095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell processing equipment, in particular to a cell sheet material box. Background Art
[0002] As a renewable, safe, and environmentally friendly new energy, solar energy is gaining more and more attention. Photovoltaic devices can convert solar energy into electrical energy, which can be applied to various fields. Among them, the core structure of photovoltaic devices used to convert light energy into solar energy is the solar cell.
[0003] As a carrier for battery cells, the material box plays an important role in the processing and transportation of battery cells. The bottom of the existing material box is usually set horizontally, and the battery cells are randomly stacked in the material box, which is not conducive to the packaging of battery cells, and the battery cells cannot be grabbed by a robot arm. Manually picking up the battery cells will lead to problems such as low production line processing efficiency and high labor workload. Utility Model Content
[0004] The purpose of the utility model is to provide a battery cell material box to solve the technical problems in the prior art that the battery cells are randomly stacked in the material box, which is not conducive to the packaging of the battery cells, and the battery cells can only be taken out of the material box manually, resulting in low production line processing efficiency and high labor workload.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A battery cell material box comprises a bottom plate and four side plates, wherein the four side plates are connected end to end in sequence and the lower ends are all connected to the bottom plate, the bottom plate and the four side plates are arranged to form a receiving cavity for placing battery cells, a corner is formed between any two adjacent side plates, the bottom surface of the receiving cavity is inclined relative to a horizontal plane, and the lowest point of the bottom surface of the receiving cavity is located at one of the corners.
[0007] Furthermore, a protective pad is laid on the bottom surface and / or side surface of the accommodating cavity.
[0008] Furthermore, a plurality of weight-reducing grooves distributed in a grid pattern are provided on the outer sides of the bottom plate and / or the side plates.
[0009] Furthermore, it also includes a positioning structure embedded in the bottom of the base plate, and the positioning structure is used to be aligned and connected with the positioning block on the material box placement table.
[0010] Furthermore, the positioning structure comprises a guide block, a tapered hole is arranged in the guide block, and the cross-sectional area of the tapered hole gradually increases from top to bottom; the positioning block is used to be inserted into the tapered hole.
[0011] Further, the positioning structure further includes a magnet, which is clamped between the bottom plate and the guide block; the magnet can be adsorbed and connected to the positioning boss.
[0012] Further, the guide block is made of an elastic material.
[0013] Further, the number of the positioning structures is multiple.
[0014] Further, a plurality of notches are provided on the periphery of the accommodation cavity.
[0015] Further, the bottom plate and the side plate are integrally formed by an injection molding process.
[0016] Advantages of the present utility model:
[0017] The battery cell cassette provided by the present utility model includes a bottom plate and four side plates. The four side plates are connected end to end in sequence and the lower ends of all of them are connected to the bottom plate. The bottom plate and the four side plates enclose an accommodation cavity for placing battery cells. An angle is formed between any two adjacent side plates. The bottom surface of the accommodation cavity is inclined relative to the horizontal plane, and the lowest point of the bottom surface of the accommodation cavity is located at one of the angles.
[0018] When the battery cells are placed in the accommodation cavity of the cassette, the battery cells will slide under the action of gravity to the lowest point of the bottom surface of the accommodation cavity, so that the battery cells are neatly stacked at the angle where the lowest point of the bottom surface is located; the two side plates forming the angle are respectively in contact with two adjacent sides of each battery cell, so as to regularize each battery cell and further improve the neatness degree of the battery cells. Since the battery cells are neatly stacked in the cassette, it is beneficial to subsequent packaging of the battery cells, and a robotic arm can also be used to take out the battery cells from the cassette, improving the automation degree and production efficiency of the production line. Description of the drawings
[0019] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a three-dimensional schematic diagram of a battery cell cassette provided by an embodiment of the present utility model from one angle;
[0021] Figure 2 It is a top view of the battery cell cassette provided by an embodiment of the present utility model;
[0022] Figure 3 ForFigure 2 Cross-sectional view taken at A-A;
[0023] Figure 4 3D schematic diagram of the battery cell cassette provided by the embodiment of the present utility model during the clamping process;
[0024] Figure 5 3D schematic diagram of another angle of the battery cell cassette provided by the embodiment of the present utility model;
[0025] Figure 6 Cross-sectional view of the battery cell cassette provided by the embodiment of the present utility model when placed on the cassette placement table;
[0026] Figure 7 is Figure 6 Enlarged view at B.
[0027] Icon:
[0028] 100 - Cassette placement table; 200 - Positioning block; 300 - Claw; 400 - Hall sensor; 1 - Bottom plate; 2 - Side plate; 21 - Slot; 3 - Protective pad; 4 - Positioning structure; 41 - Guide block; 411 - Tapered hole; 42 - Magnet; 5 - Notch. Specific embodiments
[0029] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] It should be noted that in the description of the present utility model, the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0031] It should be noted that in the description of the present utility model, the terms "connection" and "installation" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or connected through an intermediate medium; it can be a mechanical connection, or an electrical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0032] In view of the technical problem in the prior art that the battery wafers are randomly stacked in the cassette, the utility model provides a battery wafer cassette. Referring to Figures 1 to 3 , the battery wafer cassette includes a bottom plate 1 and four side plates 2. The four side plates 2 are connected end to end in sequence, and their lower ends are all connected to the bottom plate 1. The bottom plate 1 and the four side plates 2 enclose a receiving cavity for placing battery wafers; an angle is formed between any two adjacent side plates 2. The bottom surface of the receiving cavity is inclined relative to the horizontal plane, and the lowest point of the bottom surface of the receiving cavity is located at one of the angles.
[0033] Referring to Figure 3 , the dotted line in the drawing represents the battery wafer; with the above battery wafer cassette, when the battery wafers are placed in the receiving cavity of the cassette, the battery wafers will slide under the action of gravity to the lowest point of the bottom surface of the receiving cavity, so that the battery wafers are neatly stacked at the angle where the lowest point of the bottom surface is located; the two side plates 2 forming the angle are respectively in contact with two adjacent sides of each battery wafer, so as to be able to regularize each battery wafer and further improve the neatness of the battery wafers. Since the battery wafers are neatly stacked in the cassette, it is beneficial for subsequent packaging of the battery wafers, and a robotic arm can also be used to take out the battery wafers from the cassette, improving the automation degree and production efficiency of the production line.
[0034] In this embodiment, the highest point of the bottom surface of the receiving cavity is located at an angle opposite to the angle where the lowest point is located.
[0035] Continuing to refer to Figure 1 and Figure 2 , a plurality of notches 5 are provided on the periphery of the receiving cavity. The provision of the notches 5 is used, on the one hand, for the gripper on the robotic arm to extend into the receiving cavity to pick up the battery wafers, realizing the automatic picking and placing of the battery wafers; on the other hand, air can be blown into the receiving cavity from the notches 5, so as to disperse the multiple battery wafers in the receiving cavity, enabling each battery wafer to smoothly slide down to the angle where the lowest point of the bottom surface is located, further improving the neatness of the battery wafers. In addition, the provision of the notches 5 can also reduce the weight of the cassette, facilitating the handling of the cassette.
[0036] Furthermore, a protective pad 3 is laid on the bottom surface and / or the side surface of the receiving cavity. In this embodiment, a protective pad 3 with a certain elasticity and a smooth surface is laid on the bottom surface and each side surface of the receiving cavity. In the above structure, the protective pad 3 can buffer the impact force between the battery wafer and the cassette when the battery wafer falls, avoiding damage to the battery wafer; in addition, the protective pad 3 is relatively smooth, which is beneficial for the battery wafer to slide down.
[0037] Continuing to refer to Figure 1 , in order to improve the automation degree of the production line, a slot 21 for the gripper 300 on the robotic arm to insert is provided on each side plate 2. Combining Figure 4The slot 21 is used for the clamping claw 300 to be inserted, thereby achieving the purpose of automatically transporting the material box and improving the degree of automation of the production line.
[0038] Reference Figure 5 A plurality of weight-reducing grooves distributed in a grid pattern are arranged on the outer side of the bottom plate 1 and / or the side plate 2. The above arrangement can reduce the weight of the material box without affecting the structural strength of the material box, so as to facilitate the handling of the material box.
[0039] Reference Figure 5 and Figure 6 The battery cell material box also includes a positioning structure 4 embedded in the bottom of the bottom plate 1, and the positioning structure 4 is used to align and connect with the positioning block 200 on the material box placement table 100. In this embodiment, the number of the positioning structures 4 is multiple (specifically four) and they are evenly distributed around the center of the material box to perform multi-point positioning on the battery cell material box and improve the positioning accuracy of the material box.
[0040] By using the above-mentioned battery cell material box, after the battery cell material box is placed on the material box placement table 100, the positioning structure 4 and the positioning block 200 can be connected in position, so that the battery cell material box can be accurately placed in the set area and the battery cell material box is not easy to shake, so that the robot arm can smoothly grab the material box, or take out the battery cells in the material box, or smoothly put the battery cells into the material box, further improving the degree of automation of the production line, while reducing the error rate of the robot arm during work.
[0041] Reference Figure 7 The positioning structure 4 includes a guide block 41, and a tapered hole 411 is provided in the guide block 41, and the cross-sectional area of the tapered hole 411 gradually increases from top to bottom; the positioning block 200 is used to insert into the tapered hole 411. In this embodiment, the positioning block 200 includes a positioning boss and a mounting flange connected to the lower end of the positioning boss, wherein: the positioning boss is tapered to match the shape of the tapered hole 411, and is used to be inserted into the tapered hole 411; the mounting flange is fixed to the material box placement table 100 by countersunk screws.
[0042] When the cell box is placed downward on the box placement platform 100, the positioning boss of the positioning block 200 is inserted into the tapered hole 411 from the expanded end of the tapered hole 411, and extends into the tapered hole 411 during the falling process of the cell box. With the cooperation of the positioning block 200 and the tapered hole 411, the box can be accurately placed in the set area.
[0043] On the basis of the above structure, the guide block 41 is made of an elastic material. In this way, during the process of the robotic arm driving the cartridge to fall towards the cartridge placement table 100, the tapered hole 411 can deform to a certain extent, and a small positional error between the cartridge and the cartridge placement table 100 is accommodated through the elastic deformation of the guide block 41. After the robotic arm leaves the cartridge, the plurality of guide blocks 41 return to their initial forms, enabling the positioning block 200 to be smoothly inserted into the tapered hole 411.
[0044] Continue to refer to Figure 7 , the positioning structure 4 further includes a magnet 42, and the magnet 42 is clamped between the bottom plate 1 and the guide block 41; the magnet 42 can be adsorbed and connected to the positioning block 200, thereby further restricting the position of the cartridge relative to the cartridge placement table 100, so as to facilitate the sorting or picking and placing of the battery wafers in the cartridge.
[0045] In the above structure, the guide block 41 can be embedded at the bottom of the bottom plate 1 by means of clamping, deformation pressing, screwing, gluing, etc.; a groove for accommodating the magnet 42 is provided on the upper end surface of the guide block 41. After the guide block 41 is embedded in the bottom plate 1, the magnet 42 is clamped between the bottom plate 1 and the guide block 41, thus realizing the fixed installation of the magnet 42.
[0046] On the basis of the above structure, a threaded through hole is formed in the positioning block 200, and a Hall sensor 400 is screwed in the threaded through hole. The Hall sensor 400 can sense the magnet 42, so that it is possible to judge whether the material box is in place according to the detection result of the Hall sensor 400. Compared with the method of using an optoelectronic sensor to detect whether the material box is in place, using the Hall sensor 400 can eliminate the influence of other substances on the detection result and improve the accuracy of the detection result.
[0047] In this embodiment, the bottom plate 1 and the side plate 2 are integrally formed by an injection molding process. The above setting simplifies the processing procedure of the cartridge, and using a plastic material can reduce the weight of the cartridge, so as to facilitate the handling of the cartridge.
[0048] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A battery cell material box, comprising a bottom plate (1) and four side plates (2), wherein the four side plates (2) are connected end to end and their lower ends are connected to the bottom plate (1), and the bottom plate (1) and the four side plates (2) are arranged to form a receiving cavity for placing battery cells, characterized in that: A corner is formed between any two adjacent side panels (2), the bottom surface of the accommodating cavity is arranged to be inclined relative to the horizontal plane, and the lowest point of the bottom surface of the accommodating cavity is located at one of the corners.
2. The battery sheet box according to claim 1, characterized in that: A protective pad (3) is laid on the bottom surface and / or side surface of the accommodating cavity.
3. The battery sheet box according to claim 1, characterized in that: The outer sides of the bottom plate (1) and / or the side plates (2) are provided with a plurality of weight-reducing grooves distributed in a grid shape.
4. The battery sheet box according to claim 1, characterized in that: It also includes a positioning structure (4) embedded in the bottom of the base plate (1), and the positioning structure (4) is used to be aligned and connected with a positioning block (200) on the material box placement platform (100).
5. The battery sheet box according to claim 4, characterized in that: The positioning structure (4) comprises a guide block (41), a tapered hole (411) is arranged in the guide block (41), and the cross-sectional area of the tapered hole (411) gradually increases from top to bottom; the positioning block (200) can be inserted into the tapered hole (411).
6. The battery sheet box according to claim 5, characterized in that: The positioning structure (4) further comprises a magnet (42), wherein the magnet (42) is clamped between the bottom plate (1) and the guide block (41); the magnet (42) can be adsorbed and connected to the positioning block (200).
7. The battery sheet box according to claim 5, characterized in that: The guide block (41) is made of elastic material.
8. The battery sheet box according to claim 4, characterized in that: The number of the positioning structures (4) is multiple.
9. The battery sheet box according to claim 1, characterized in that: A plurality of notches (5) are arranged around the circumference of the accommodating cavity.
10. The battery sheet box according to any one of claims 1 to 9, characterized in that: The bottom plate (1) and the side plate (2) are integrally formed by an injection molding process.