Three-in-one self-bonding curing tool for self-bonding electrical steel

Abstract

The utility model provides a three-in-one self-bonding curing tool for self-bonding electrical steel, which belongs to the field of curing tools, and comprises a lower base plate, a supporting mechanism, an elastic pressing mechanism, an upper pressing plate and a clamping mechanism, in the scheme, a spring can be compressed through the movement of a nut, so that the spring is compressed, and the curing efficiency is improved. According to the self-bonding curing tool, the upper pressing plate can tightly press and cure the iron core through the pressing spring, when the whole device is placed in a drying oven to be heated, the purpose of curing the iron core is achieved by utilizing the pressure of the spring of the tool to heat and pressurize while heating in the heating process, and the self-bonding curing tool is simple in structure and convenient to use. The production efficiency and the bonding strength of the three-in-one self-bonding electrical steel are greatly improved, the dimensional tolerance and the form and location tolerance of the iron core can be greatly improved, and the problem that in the prior art, after the iron core is fixed in an iron core curing tool and placed in a drying oven to be heated, the iron core curing tool can only play a role in fixing the iron core, and the iron core curing tool cannot fix the iron core is solved. And heating and pressurizing cannot be performed at the same time, so that the curing effect is improved.

Description

Technical Field

[0001] The utility model belongs to the field of solidification tooling, and particularly relates to a self-bonding three-in-one self-bonding solidification tooling for electrical steel. Background Art

[0002] The stator core of an electric motor is an important part of the magnetic circuit of the motor. Together with the rotor core and the air gap between the stator and the rotor, it forms a complete magnetic circuit of the motor. In an asynchronous motor, the magnetic flux in the stator core is alternating, thus generating core loss. The core loss includes two parts: hysteresis loss and eddy current loss.

[0003] After the fixed iron core in the existing core solidification tooling is placed in an oven and heated, the core solidification tooling can only fix the iron core, but cannot apply pressure while heating, thus improving the curing effect. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a self-bonding three-in-one self-bonding solidification tooling for electrical steel, aiming to solve the problem that after the fixed iron core in the existing core solidification tooling is placed in an oven and heated, the core solidification tooling can only fix the iron core, but cannot apply pressure while heating, thus improving the curing effect.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A self-bonding three-in-one self-bonding solidification tooling for electrical steel, comprising:

[0007] A lower backing plate;

[0008] A support mechanism, arranged on the top of the lower backing plate, and the support mechanism is used to connect the iron core;

[0009] An elastic pressing mechanism, arranged on the support mechanism;

[0010] An upper pressing plate, arranged on the elastic pressing mechanism; and

[0011] A clamping mechanism, arranged on the support mechanism, and the clamping mechanism is used to clamp the iron core.

[0012] As a preferred solution of the present utility model, the support mechanism includes a lower fixing plate, a positioning ring, a positioning block A and a positioning block B. The positioning ring is detachably connected to the top of the lower backing plate by screws. The lower fixing plate is movably sleeved on the positioning ring, and the lower fixing plate is detachably connected to the top of the lower backing plate by screws. A plurality of positioning blocks A are provided, and a plurality of the positioning blocks A are all movably inserted on the circumferential surface of the positioning ring, and a plurality of positioning blocks A are evenly distributed. A plurality of positioning blocks B are provided, and a plurality of the positioning blocks B are all movably inserted on the circumferential surface of the positioning ring, and a plurality of positioning blocks B are evenly distributed.

[0013] As a preferred solution of the present utility model, the elastic pressing mechanism includes a cover plate, nuts, springs and threaded rods. Four threaded rods are provided, and the four threaded rods are all threadedly connected to the top of the positioning ring, and the four threaded rods are evenly distributed. The cover plate is movably sleeved on the four threaded rods. Four nuts are provided, and each nut is threadedly connected to each threaded rod. Four springs are provided, and each spring is movably sleeved on each threaded rod, and each spring is located between each nut and the cover plate.

[0014] As a preferred solution of the present utility model, the clamping mechanism includes:

[0015] A bracket member provided on the top of the lower fixing plate; and

[0016] A clamping member, and multiple groups of the clamping members are all provided on the bracket member.

[0017] As a preferred solution of the present utility model, the bracket member includes washers and an installation sleeve ring. A plurality of washers are provided, and the plurality of washers are all fixedly connected to the top of the lower fixing plate, and the plurality of washers are evenly distributed. The installation sleeve ring is detachably connected to the top of the plurality of washers by a plurality of screws.

[0018] As a preferred solution of the present utility model, each group of the clamping members includes a locking screw and a pressure measuring block. The pressure measuring block is movably inserted into the circumferential inner wall of the installation sleeve ring. Two locking screws are provided, and the two locking screws are both threadedly connected to one side end of the installation sleeve ring, and the two locking screws both rotate through the installation sleeve ring and abut against the pressure measuring block.

[0019] As a preferred solution of the present utility model, two lifting rings are threadedly connected to the top of the cover plate, and the two lifting rings are symmetrically arranged.

[0020] Compared with the prior art, the beneficial effects of the present utility model are:

[0021] 1. In this scheme, the nut is set to limit the spring, so that the spring is limited between the cover plate and the nut. The nut is moved on the threaded rod by rotating the nut. The spring can be compressed by the movement of the nut, so that the spring is tightened. The upper pressure plate can compress and solidify the iron core by compressing the spring. When the whole device is placed in an oven for heating, the pressure of the tooling's own spring is used to heat and pressurize the core during the heating process to achieve the purpose of curing the core. The self-adhesive curing tooling can greatly improve the production efficiency and bonding strength of the three-in-one self-adhesive electrical steel, and can also greatly improve the dimensional tolerance and form and position tolerance of the iron core.

[0022] 2. In this scheme, the lower fixed plate is used to place the iron core, thereby supporting the iron core; the positioning ring is used to position the iron core to prevent the iron core from shifting during solidification; the positioning block A and the positioning block B are used to limit the rotation of the iron core, thereby achieving the positioning of the iron core during solidification; the pressure measuring block is movably inserted into the mounting ring so that the pressure measuring block can move on the mounting ring, and is threadedly connected to the mounting ring through a locking screw, and the locking screw can support the pressure measuring block while rotating on the mounting ring, so that the pressure measuring block can press the iron core. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 It is a cross-sectional view of the utility model;

[0026] Figure 3 It is a cross-sectional view from another perspective of the utility model;

[0027] Figure 4 It is an exploded view of the utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the positioning card block A of the utility model;

[0029] Figure 6 It is a structural schematic diagram of the lower pad of the utility model.

[0030] In the figure: 1. lower pad; 2. lower fixing plate; 3. washer; 4. locking screw; 5. mounting ring; 6. upper pressure plate; 7. cover plate; 8. nut; 9. spring; 10. lifting ring; 11. threaded rod; 12. positioning ring; 13. pressure measuring block; 14. positioning block A; 15. positioning block B. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0032] Please refer to Figures 1-6 , the technical solution provided by this embodiment is as follows:

[0033] A self-adhesive electrical steel three-in-one self-adhesive curing tooling, which is composed of a lower backing plate 1, a support mechanism, an elastic pressing mechanism, an upper pressing plate 6 and a clamping mechanism, and the upper pressing plate 6 is arranged on the elastic pressing mechanism.

[0034] In a specific embodiment of the present utility model, the upper pressing plate 6 is fixedly connected to the bottom of the cover plate 7, and the iron core can be pressed by the arrangement of the upper pressing plate 6.

[0035] Specifically, the support mechanism is arranged on the top of the lower backing plate 1. The support mechanism is used to connect the iron core. The support mechanism includes a lower fixing plate 2, a positioning ring 12, a positioning block A 14 and a positioning block B 15. The positioning ring 12 is detachably connected to the top of the lower backing plate 1 by screws. The lower fixing plate 2 is movably sleeved on the positioning ring 12, and the lower fixing plate 2 is detachably connected to the top of the lower backing plate 1 by screws. A plurality of positioning blocks A 14 are provided, and a plurality of positioning blocks A 14 are all movably inserted on the circumferential surface of the positioning ring 12, and a plurality of positioning blocks A 14 are evenly distributed. A plurality of positioning blocks B 15 are provided, and a plurality of positioning blocks B 15 are all movably inserted on the circumferential surface of the positioning ring 12, and a plurality of positioning blocks B 15 are evenly distributed.

[0036] In a specific embodiment of the present utility model, the lower fixing plate 2 is arranged to place the iron core, thereby supporting the iron core. The positioning ring 12 is arranged for positioning the iron core to prevent the iron core from shifting during curing. The positioning blocks A 14 and the positioning blocks B 15 are arranged to limit the rotation of the iron core, so as to realize the positioning of the iron core during curing.

[0037] Specifically, the elastic pressing mechanism is arranged on the support mechanism. The elastic pressing mechanism includes a cover plate 7, nuts 8, springs 9, and threaded rods 11. There are four threaded rods 11, and the four threaded rods 11 are all threadedly connected to the top of the positioning ring 12 and are evenly distributed. The cover plate 7 is movably sleeved on the four threaded rods 11. There are four nuts 8, and each nut 8 is threadedly connected to each threaded rod 11. There are four springs 9, and each spring 9 is movably sleeved on each threaded rod 11, and each spring 9 is located between each nut 8 and the cover plate 7.

[0038] In a specific embodiment of the present invention, the threaded rod 11 is provided for movably sleeving the cover plate 7. Since the cover plate 7 is movably sleeved on the threaded rod 11, the cover plate 7 can slide on the threaded rod 11. The nut 8 is provided to limit the spring 9, so that the spring 9 is restricted between the cover plate 7 and the nut 8. By rotating the nut 8, the nut 8 moves on the threaded rod 11. By moving the nut 8, the spring 9 can be compressed, so that the spring 9 is pressed tightly. By pressing the spring 9 tightly, the upper pressure plate 6 can press the cured iron core. When the entire device is placed in an oven for heating, using the pressure of the spring 9 of the tooling itself, during the heating process, pressurization is carried out while heating to achieve the purpose of iron core curing. Through this self-bonding curing tooling, the production efficiency and bonding strength of the three-in-one self-bonding electrical steel are greatly improved, and the dimensional tolerance and geometric tolerance of the iron core can also be greatly improved.

[0039] Specifically, the bracket component is arranged on the top of the lower fixing plate 2. The bracket component includes washers 3 and mounting collar rings 5. There are multiple washers 3, and the multiple washers 3 are all fixedly connected to the top of the lower fixing plate 2 and are evenly distributed. The mounting collar ring 5 is detachably connected to the top of the multiple washers 3 through multiple screws.

[0040] In a specific embodiment of the present invention, the washer 3 is provided to support the mounting collar ring 5, and the mounting collar ring 5 is provided to connect the pressure measuring block 13 and the locking screw 4.

[0041] Specifically, there are multiple groups of clamping components, and the multiple groups of clamping components are all arranged on the bracket component. Each group of clamping components includes a locking screw 4 and a pressure measuring block 13. The pressure measuring block 13 is movably inserted into the circumferential inner wall of the mounting collar ring 5. There are two locking screws 4, and the two locking screws 4 are both threadedly connected to one side end of the mounting collar ring 5, and the two locking screws 4 both rotatably penetrate the mounting collar ring 5 and abut against the pressure measuring block 13.

[0042] In a specific embodiment of the present invention, since the pressure measuring block 13 is movably inserted into the mounting collar ring 5, the pressure measuring block 13 can move on the mounting collar ring 5. Since the locking screw 4 is threadedly connected to the mounting collar ring 5 and the locking screw 4 can abut against the pressure measuring block 13 while rotating on the mounting collar ring 5, the pressure measuring block 13 can press the iron core.

[0043] Specifically, two lifting rings 10 are threadedly connected to the top of the cover plate 7, and the two lifting rings 10 are symmetrically arranged.

[0044] In a specific embodiment of the present utility model, the two lifting rings 10 are provided for lifting the entire device.

[0045] The working principle or working process of the self-bonding electrical steel three-in-one self-bonding curing tooling provided by the present utility model is as follows: The nut 8 is provided to limit the spring 9, so that the spring 9 is restricted between the cover plate 7 and the nut 8. By rotating the nut 8, the nut 8 moves on the threaded rod 11. By moving the nut 8, the spring 9 can be compressed, so that the spring 9 is tightened. By tightening the spring 9, the upper pressure plate 6 can press the curing iron core. When the entire device is placed in an oven for heating, using the pressure of the spring 9 of the tooling itself, during the heating process, pressurization is carried out while heating to achieve the purpose of iron core curing. Through this self-bonding curing tooling, the production efficiency and bonding strength of the three-in-one self-bonding electrical steel are greatly improved, and the dimensional tolerance and geometric tolerance of the iron core can also be greatly improved.

[0046] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A three-in-one self-adhesive curing tool for self-adhesive electrical steel, characterized in that: include: Lower pad (1); A support mechanism, arranged on the top of the lower pad (1), the support mechanism being used to connect the iron core; An elastic pressing mechanism is arranged on the supporting mechanism; An upper pressing plate (6) is arranged on the elastic pressing mechanism; as well as The clamping mechanism is arranged on the supporting mechanism, and is used for clamping the iron core.

2. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 1, characterized in that: The support mechanism comprises a lower fixing plate (2), a positioning ring (12), a positioning block A (14) and a positioning block B (15); the positioning ring (12) is detachably connected to the top of the lower pad (1) by means of screws; the lower fixing plate (2) is movably sleeved on the positioning ring (12), and the lower fixing plate (2) is detachably connected to the top of the lower pad (1) by means of screws; a plurality of positioning blocks A (14) are provided, and the plurality of positioning blocks A (14) are movably plugged into the circumferential surface of the positioning ring (12), and the plurality of positioning blocks A (14) are evenly distributed; a plurality of positioning blocks B (15) are provided, and the plurality of positioning blocks B (15) are movably plugged into the circumferential surface of the positioning ring (12), and the plurality of positioning blocks B (15) are evenly distributed.

3. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 2, characterized in that: The elastic pressing mechanism comprises a cover plate (7), a nut (8), a spring (9) and a threaded rod (11); four threaded rods (11) are provided, and the four threaded rods (11) are all threadedly connected to the top of the positioning ring (12), and the four threaded rods (11) are evenly distributed; the cover plate (7) is movably sleeved on the four threaded rods (11); four nuts (8) are provided, and each nut (8) is threadedly connected to each threaded rod (11); four springs (9) are provided, and each spring (9) is movably sleeved on each threaded rod (11), and each spring (9) is located between each nut (8) and the cover plate (7).

4. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 3, characterized in that: The clamping mechanism comprises: A bracket component, arranged on the top of the lower fixing plate (2); and The clamping components are provided in multiple groups, and the multiple groups of clamping components are all arranged on the bracket component.

5. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 4, characterized in that: The bracket component comprises a washer (3) and a mounting collar (5), wherein a plurality of the washers (3) are provided, the plurality of washers (3) are all fixedly connected to the top of the lower fixing plate (2), and the plurality of washers (3) are evenly distributed, and the mounting collar (5) is detachably connected to the top of the plurality of washers (3) by means of a plurality of screws.

6. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 5, characterized in that: Each set of the clamping components comprises a locking screw (4) and a pressure measuring block (13), wherein the pressure measuring block (13) is movably plugged into the circumferential inner wall of the mounting collar (5), and two locking screws (4) are provided, and both of the two locking screws (4) are threadedly connected to one side end of the mounting collar (5), and both of the two locking screws (4) are rotated to penetrate the mounting collar (5) and support the pressure measuring block (13).

7. A three-in-one self-adhesive curing tool for self-adhesive electrical steel according to claim 6, characterized in that: The top of the cover plate (7) is threadedly connected to two lifting rings (10), and the two lifting rings (10) are symmetrically arranged.

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