Rolled profile for photovoltaic module
By using high-strength steel materials and roller pressing technology, the problems of low strength, complex process and leakage of the photovoltaic module frame materials are solved, and the high-strength, low-cost and environmentally friendly green and sustainable recycling of the frame is achieved.
Patent Information
- Application Number
- CN202422089506.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing photovoltaic module frameworks have problems such as low material strength, complex process, low economy, unfriendly environment, and leaking glue.
High-strength steel material is used to process it into a special-shaped roller profile with a U-shaped slot, a rubber overflow structure, a support cavity and a double-layer folding assembly structure through rolling technology, and a support protruding structure is set on the bearing side wall to form a rubber overflow space to solve the problem of rubber overflow leakage.
It improves the strength and stiffness of the frame, simplifies the process flow, reduces costs and energy consumption, realizes effective solutions to the glue spill function, and improves the stability and service life of the structure.
Smart Images

Figure CN222966953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roll-formed profiles, and specifically, to a roll-formed profile for a photovoltaic module, especially a roll-formed profile and a frame for a photovoltaic module. Background Art
[0002] All along, the profiles used for the main body of traditional photovoltaic frames are basically aluminum extruded profiles, which are customized according to customer requirements. Different products correspond to different forms of aluminum photovoltaic frames, with a wide variety. Aluminum materials are expensive, and the greenhouse gas emissions during the manufacturing process of aluminum ingots are extremely high, with large energy consumption, which will bring a series of problems such as environmental pollution. At the same time, due to the low strength of aluminum, in extremely harsh weather conditions, large areas of photovoltaic modules are prone to breakage, causing huge economic losses.
[0003] Steel materials have always been recyclable materials, with low prices and environmental friendliness. With the development of roll-forming technology, the processing of steel special-shaped structural profiles has become easier, and the strength of steel profiles is at least more than 1 time higher than that of aluminum profiles. Therefore, steel photovoltaic module frames have emerged as the times require.
[0004] The overall photovoltaic module frame uses steel materials, replacing the traditional aluminum frame. It has high structural strength and stiffness, good corrosion resistance and long service life. At the same time, it can achieve rapid assembly, high processing efficiency, high economic value, and greatly reduce greenhouse gas emissions and energy consumption, with the advantages of environmental friendliness and green sustainable recycling.
[0005] The aluminum photovoltaic frame specifically has the following disadvantages: a. The strength of aluminum is low, and in extreme working conditions, the overall photovoltaic frame breaks; b. The process involves processes such as aluminum ingots, extrusion, cutting, hole processing, anodizing, etc., with a long process and low efficiency; c. The overall price is relatively high and the economy is low; d. It is not environmentally friendly, with high energy consumption and high carbon emissions; e. The electrical conductivity is poor, which is not conducive to grounding, and it is easy to cause electrochemical corrosion between dissimilar materials when connected to other steel photovoltaic brackets.
[0006] The existing steel photovoltaic frames are mainly divided into the following two types: open type and closed type. a. Open type: The structure and manufacturing process are simple, with light weight and low technical threshold. However, there are low stiffness and strength in the structure, especially poor torsional resistance. Due to structural reasons, the dimensional accuracy is not high, as shown in Figure 1 ; b. Closed type: The closed structure has high performance, making up for the shortcomings of the open type structure. However, due to the complex structure, the process difficulty is high, the processing consistency is poor, there are problems with the assembly accuracy of the frame, and at the same time, when gluing with the photovoltaic panel, it is easy to have the problem of glue overflow. The sealant overflows and requires post-treatment. In addition, when opening holes or making a 180-degree fold in the structure, due to unreasonable design, there is stress concentration, causing subsequent hidden cracks in the material, as shown in Figure 2 shown. Summary of the Invention
[0007] Aiming at the defects in the prior art, the purpose of the present utility model is to provide a roll - pressed profile for a photovoltaic module.
[0008] A roll - pressed profile for a photovoltaic module according to the present utility model includes: a support frame, a receiving bottom wall, a receiving side wall, and a receiving top wall;
[0009] One end of the receiving top wall is connected to one end of the receiving side wall, the other end of the receiving side wall is connected to one end of the receiving bottom wall, and the receiving bottom wall, the receiving side wall, and the receiving top wall form a slot structure for installing a photovoltaic solar panel; the slot structure is connected to the support frame, and the support frame is used to support the slot structure;
[0010] A support protrusion structure is formed on the receiving side wall. When the photovoltaic solar panel is installed in the slot structure, a first glue overflow space is formed between the receiving side wall and the side end wall of the photovoltaic solar panel through the support protrusion structure.
[0011] Preferably, a first connection end and a second connection end are formed on the support frame;
[0012] The first connection end is connected to the support protrusion structure, and the second connection end is connected to the receiving bottom wall.
[0013] Preferably, the support protrusion structure is a first step structure.
[0014] Preferably, the first connection end is provided with a first U - shaped bending structure, and the first connection end is connected to the first step structure through the first U - shaped bending structure.
[0015] Preferably, a support wall is provided at one end of the first U - shaped bending structure, and the support wall is used to support the receiving bottom wall.
[0016] Preferably, the support protrusion structure is a U - shaped protrusion structure;
[0017] The first connection end is provided with an inverted L - shaped bending structure, and the first connection end is connected to the U - shaped protrusion structure through the inverted L - shaped bending structure.
[0018] Preferably, the receiving bottom wall is inclined in a direction close to the receiving side wall;
[0019] When the photovoltaic solar panel is installed in the slot structure, a second glue overflow space is formed between the inclined receiving bottom wall and the bottom end wall of the photovoltaic solar panel.
[0020] Preferably, a second stepped structure is formed on the receiving bottom wall;
[0021] When the photovoltaic solar panel is installed into the slot structure, a third glue overflow space is formed between the receiving bottom wall and the bottom end wall of the photovoltaic solar panel through the second stepped structure.
[0022] Preferably, the other end of the receiving top wall is provided with a second U-shaped bending structure;
[0023] When the photovoltaic solar panel is installed into the slot structure, a fourth glue overflow space is formed between the receiving top wall and the top end wall of the photovoltaic solar panel through the second U-shaped bending structure.
[0024] Preferably, the other end of the receiving top wall is provided with a third stepped structure, and one end of the third stepped structure is provided with a third U-shaped bending structure;
[0025] When the photovoltaic solar panel is installed into the slot structure, a fifth glue overflow space is formed between the receiving top wall and the top end wall of the photovoltaic solar panel through the third stepped structure.
[0026] Preferably, the support frame includes a bottom wall, a first side wall, and a second side wall;
[0027] One end of the first side wall is connected to the bottom wall, and the other end of the first side wall forms the first connection end; one end of the second side wall is connected to the bottom wall, and the other end of the second side wall forms the second connection end;
[0028] The bottom wall, the first side wall, the second side wall, and the receiving bottom wall form a cavity structure.
[0029] Preferably, the first connection end is connected to the support protrusion structure through a concave-convex structure.
[0030] Preferably, mounting holes are provided on the bottom wall, and the mounting holes are used for detachable connection with a photovoltaic bracket.
[0031] Preferably, the second connection end is connected to the other end of the receiving bottom wall through a fourth U-shaped bending structure.
[0032] Compared with the prior art, the utility model has the following beneficial effects:
[0033] 1. The utility model solves the technical problem of glue overflow by setting a support protrusion structure on the receiving side wall. When installing a photovoltaic solar panel, when the side end wall of the installed photovoltaic solar panel contacts the support protrusion structure, a first glue overflow space is formed between the side end wall of the installed photovoltaic solar panel and the receiving side wall. Subsequently, when adding an adhesive, it can not only meet the fixation and sealing between the frame and the solar photovoltaic panel, but also achieve the glue overflow function.
[0034] 2. For the roll-formed profiled material provided by the utility model, by setting the position of the receiving side wall of the U-shaped slot structure of the profiled material as a glue overflow space, and forming the glue overflow space through a glue overflow step / glue overflow groove / glue overflow flange, the technical problem of glue overflow leakage is solved.
[0035] 3. Through the bending structure setting of the utility model, a closed cavity can be formed without welding, increasing the section coefficient of the profiled material, improving the strength and stiffness of the roll-formed profiled material, making its appearance effect good, at the same time solving the welding defect problem of the pre-coated steel strip, improving the structural stability, and meeting the lightweight requirement while maintaining the original performance.
[0036] 4. The utility model is provided with mounting holes on the bottom wall at the bottom of the roll-formed profiled material. Based on this, a detachable connection between the roll-formed profiled material structure and the photovoltaic support can be realized, and it can be disassembled, assembled and combined arbitrarily, having the advantages of improving efficiency, reducing costs, and realizing reuse.
[0037] 5. The utility model introduces a roll-formed convex point type mechanical connection. At the folding position, a structural form with one side concave and one side convex is formed, which not only improves the connection strength of the structure, but also avoids technical problems caused by welding of the pre-coated steel strip, such as welding pores, welding cracks, etc.
[0038] 6. By using high-strength steel with a pre-coated anti-corrosion coating, the utility model improves the strength of the structure and the ability to resist the overall failure of the frame under extreme working conditions, is stronger than the original aluminum profile frame, and has a longer service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, purposes and advantages of the utility model will become more obvious:
[0040] Figure 1 is a schematic structural diagram of an open-section steel photovoltaic frame in the prior art;
[0041] Figure 2 is a schematic structural diagram of a closed-section steel photovoltaic frame in the prior art;
[0042] Figure 3 is a schematic structural diagram of the roll-formed profiled material for a photovoltaic module in Embodiment 1;
[0043] Figure 4 Schematic diagram of the three-dimensional structure of the roll-formed profile for a photovoltaic module in Embodiment 1 Figure 1 ;
[0044] Figure 5 Schematic diagram of the three-dimensional structure of the roll-formed profile for a photovoltaic module in Embodiment 1 Figure 2 ;
[0045] Figure 6 Schematic diagram of the three-dimensional structure of the roll-formed profile for a photovoltaic module in Embodiment 1 Figure 3 ;
[0046] Figure 7 Schematic side view of the roll-formed profile for a photovoltaic module in Embodiment 1;
[0047] Figure 8 Schematic diagram of the structure of the roll-formed profile for a photovoltaic module in Embodiment 2;
[0048] Figure 9 Schematic diagram of the structure of the roll-formed profile for a photovoltaic module in Embodiment 3;
[0049] Figure 10 Schematic diagram of the structure of the roll-formed profile for a photovoltaic module in Embodiment 4;
[0050] Figure 11 Schematic diagram of the assembly of the roll-formed profile for a photovoltaic module and a photovoltaic solar panel in Embodiment 4;
[0051] Figure 12 Schematic diagram of the structure of the roll-formed profile for a photovoltaic module in Embodiment 5;
[0052] Figure 13 Schematic diagram of the assembly of the roll-formed profile for a photovoltaic module and a photovoltaic solar panel in Embodiment 5;
[0053] Figure 14 Schematic diagram of the structure of the roll-formed profile for a photovoltaic module in Embodiment 6;
[0054] Figure 15 Schematic diagram of the assembly of the roll-formed profile for a photovoltaic module and a photovoltaic solar panel in Embodiment 6;
[0055] Figure 16 Schematic diagram of the position where the roll-formed profile for a photovoltaic module in Embodiment 7 is provided with concave-convex structures;
[0056] Figure 17 Schematic diagram of the structure in which the first connection end and the support convex structure in Embodiment 7 are connected through concave-convex structures;
[0057] Figure 18 ForFigure 16 Partial enlarged view;
[0058] Figure 19 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 8;
[0059] Figure 20 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 9;
[0060] Figure 21 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 10;
[0061] Figure 22 Assembly schematic view of the roll-formed profile for a photovoltaic module and a photovoltaic solar panel in Example 10;
[0062] Figure 23 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 11;
[0063] Figure 24 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 12;
[0064] Figure 25 Schematic structural view of the roll-formed profile for a photovoltaic module in Example 14;
[0065] Figure 26 Schematic structural view of the roll-formed profile with a second U-shaped bending structure in Example 14;
[0066] Figure 27 Schematic structural view of the roll-formed profile with a stepped structure in Example 14;
[0067] Figure 28 Assembly structural schematic view of the roll-formed profile and a photovoltaic solar panel in Example 14.
[0068] As shown in the figure:
[0069] Support frame 1 Inverted L-shaped bending structure 9
[0070] Bottom wall 101 Second glue overflow space 10
[0071] First side wall 102 Second stepped structure 11
[0072] Second side wall 103 Third glue overflow space 12
[0073] Slot structure 2 Second U-shaped bending structure 13
[0074] Receiving bottom wall 201 Fourth glue overflow space 14
[0075] Receiving side wall 202 Third stepped structure 15
[0076] The third U-shaped bending structure 16 for connecting the top wall 203
[0077] The fifth glue overflow space 17 for the photovoltaic solar panel 3
[0078] The first glue overflow space 4 and the cavity structure 18
[0079] The first step structure 5 and the concave-convex structure 19
[0080] The first U-shaped bending structure 6 and the fourth U-shaped bending structure 20
[0081] The support wall 7 and the first installation groove structure 21
[0082] The U-shaped protrusion structure 8 and the second installation groove structure 22 Detailed implementation manners
[0083] The present utility model will be described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present utility model, but do not limit the present utility model in any form. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several changes and improvements can still be made. These all belong to the protection scope of the present utility model.
[0084] Example 1:
[0085] As Figures 3 to 7 shown, this embodiment provides a roll-pressed profile for a photovoltaic module, including: a support frame 1, a connecting bottom wall 201, a connecting side wall 202, and a connecting top wall 203; one end of the connecting top wall 203 is connected to one end of the connecting side wall 202, the other end of the connecting side wall 202 is connected to one end of the connecting bottom wall 201, and the connecting bottom wall 201, the connecting side wall 202, and the connecting top wall 203 form a slot structure 2 for installing the photovoltaic solar panel 3; the slot structure 2 is connected to the support frame 1, and the support frame 1 is used to support the slot structure 2; a support protrusion structure is formed on the connecting side wall 202, and when the photovoltaic solar panel 3 is installed into the slot structure 2, a first glue overflow space 4 is formed between the connecting side wall 202 and the side end wall of the photovoltaic solar panel 3 through the support protrusion structure. The connecting bottom wall 201 is horizontally arranged. The first step structure 5 is used to form a glue overflow space with the solar panel.
[0086] A first connection end and a second connection end are formed on the support frame 1; the first connection end is connected to the support protrusion structure, and the second connection end is connected to the connecting bottom wall 201. The support protrusion structure is the first step structure 5.
[0087] The first connection end is a vertical wall structure, which is connected to the first step structure 5. The vertical wall structure is supported by the first step structure 5 to support the slot structure 2.
[0088] At the other end of the receiving top wall 203, a second U-shaped bending structure 13 is provided; when the photovoltaic solar panel 3 is installed into the slot structure 2, a fourth glue overflow space 14 is formed between the receiving top wall 203 and the top end wall of the photovoltaic solar panel 3 through the second U-shaped bending structure 13. The second U-shaped bending structure 13 is a bending feature, forming a gap with the solar panel, facilitating glue overflow, and at the same time increasing strength and stiffness.
[0089] The support frame 1 includes a bottom wall 101, a first side wall 102, and a second side wall 103; one end of the first side wall 102 is connected to the bottom wall 101, and the other end of the first side wall 102 forms a first connection end; one end of the second side wall 103 is connected to the bottom wall 101, and the other end of the second side wall 103 forms a second connection end; the bottom wall 101, the first side wall 102, the second side wall 103, and the receiving bottom wall 201 constitute a cavity structure 18. An installation hole is provided on the bottom wall 101, and the installation hole is used for detachable connection with the photovoltaic bracket.
[0090] Both the first side wall 102 and the second side wall 103 are support walls, forming a support structure. The bottom wall 101 is provided with an opening for connection with the photovoltaic bracket. The cavity structure 18 increases the structural strength, stiffness, and stability, and at the same time accommodates corner connectors.
[0091] The roll-formed profile of this embodiment uses a steel strip (such as high-strength steel, stainless steel, weathering steel, etc.) + a pre-coated anti-corrosion coating (which can be a galvanized layer, a galvanized aluminum-magnesium layer, or a galvanized iron alloy, etc.) as raw materials to ensure that the overall material strength is high enough to prevent the overall fracture of the frame under subsequent extreme working conditions. The steel grade is S550GD+ZM, and its strength is higher than 550 MPa; at the same time, a galvanized aluminum-magnesium coating ZM is used, which can effectively prevent the corrosion problem of steel products and improve durability and reliability.
[0092] Based on the existing technology, a glue overflow structure (formed by a glue overflow step / glue overflow groove / glue overflow flange) is provided in this embodiment, forming a glue overflow space in the U-shaped slot. When adding an adhesive (such as structural glue, sealant, etc.) later, it can not only meet the fixation and sealing between the frame and the solar photovoltaic panel, but also achieve the glue overflow function to prevent the technical problem of external glue overflow.
[0093] In this embodiment, at the U-shaped slot, a folding structure is provided to support or fix the slot and the solar panel, increasing the section modulus of the structure and improving the structural stability and strength.
[0094] This embodiment reduces stress concentration in the structure, especially in the 180-degree bending process, through reasonable mold settings and hole position settings, thereby preventing hidden cracks in the material of the structure during long-term use.
[0095] The present embodiment is used for the rolled profile and frame of the photovoltaic module. The rolled profile of the present embodiment is mainly used for the frame assembly of the photovoltaic module. The rolled profile is made of steel strip (such as high-strength steel, stainless steel, weathering steel, etc.) + pre-coated anti-corrosion coating (which can be a galvanized layer, a galvanized aluminum-magnesium layer, or a galvanized iron alloy, etc.) as raw materials. After being roll-formed in successive passes, it is set to a steel special-shaped rolled profile with a U-shaped slot, an overflow glue structure (overflow glue space), a support cavity, and a double-layer folding assembly structure. Using the rolled profile, after beveling at an angle at both ends, the corners of the four frames are combined with corner connectors, fasteners, etc. to splice into a frame. An adhesive (such as structural adhesive, sealant, etc.) is set in the U-shaped slot of the frame for fixing and sealing between the frame and the solar photovoltaic panel. The frame size can be adjusted in width and length to form photovoltaic modules of different models.
[0096] Example 2:
[0097] like Figure 8 As shown, the difference between this embodiment and embodiment 1 is that the first connection end is provided with a first U-shaped bending structure 6, and the first connection end is connected to the first step structure 5 through the first U-shaped bending structure 6. The first U-shaped bending structure 6 supports the slot structure 2 through the first step structure 5.
[0098] Example 3:
[0099] like Figure 9 As shown, the difference between this embodiment and embodiment 2 is that a support wall 7 is provided at one end of the first U-shaped bending structure 6, and the support wall 7 is used to support the bottom wall 201. The bending structure formed by the first U-shaped bending structure 6 and the support wall 7 is used to support and support the load of the solar panel.
[0100] Example 4:
[0101] like Figure 10 and Figure 11 As shown, the difference between this embodiment and the embodiment 3 is that the receiving bottom wall 201 is inclined in the direction close to the receiving side wall 202; when the photovoltaic solar panel 3 is installed in the slot structure 2, a second glue overflow space 10 is formed between the inclined receiving bottom wall 201 and the bottom end wall of the photovoltaic solar panel 3. The receiving bottom wall 201 is set at an inclined angle to facilitate the reserved gap with the solar panel and facilitate glue overflow.
[0102] Example 5:
[0103] As Figure 12 and Figure 13 shown, the difference between this embodiment and Embodiment 3 is that a second stepped structure 11 is formed on the receiving bottom wall 201; when the photovoltaic solar panel 3 is installed into the slot structure 2, a third glue overflow space 12 is formed between the receiving bottom wall 201 and the bottom end wall of the photovoltaic solar panel 3 through the second stepped structure 11.
[0104] Example 6:
[0105] As Figure 14 and Figure 15 shown, the difference between this embodiment and Embodiment 4 is that the other end of the receiving top wall 203 is provided with a third stepped structure 15, and one end of the third stepped structure 15 is provided with a third U-shaped bending structure 16; when the photovoltaic solar panel 3 is installed into the slot structure 2, a fifth glue overflow space 17 is formed between the receiving top wall 203 and the top end wall of the photovoltaic solar panel 3 through the third stepped structure 15.
[0106] Example 7:
[0107] As Figures 16 to 18 shown, the difference between this embodiment and Embodiment 1 is that the first connection end is connected to the support protrusion structure through the concave-convex structure 19. Figure 16 A in
[0108] Example 8:
[0109] As Figure 19 shown, the difference between this embodiment and Embodiment 3 is that the second connection end is connected to the other end of the receiving bottom wall 201 through the fourth U-shaped bending structure 20.
[0110] Example 9:
[0111] As Figure 20 shown, the difference between this embodiment and Embodiment 1 is that the support protrusion structure is a U-shaped protrusion structure 8; the first connection end is provided with an inverted L-shaped bending structure 9, and the first connection end is connected to the U-shaped protrusion structure 8 through the inverted L-shaped bending structure 9.
[0112] Example 10:
[0113] As Figure 21 and Figure 22 shown, the difference between this embodiment and Embodiment 9 is that the receiving bottom wall 201 is inclined in the direction close to the receiving side wall 202; when the photovoltaic solar panel 3 is installed into the slot structure 2, a second glue overflow space 10 is formed between the inclined receiving bottom wall 201 and the bottom end wall of the photovoltaic solar panel 3.
[0114] Example 11:
[0115] As shown Figure 23 in the figure, the difference between this embodiment and Embodiment 9 is that a second step structure 11 is formed on the receiving bottom wall 201; when the photovoltaic solar panel 3 is installed into the slot structure 2, a third glue overflow space 12 is formed between the receiving bottom wall 201 and the bottom end wall of the photovoltaic solar panel 3 through the second step structure 11.
[0116] Example 12:
[0117] As shown Figure 24 in the figure, the difference between this embodiment and Embodiment 9 is that the second connection end is connected to the other end of the receiving bottom wall 201 through a fourth U-shaped bending structure 20.
[0118] Example 13:
[0119] Those skilled in the art can understand this embodiment as a more specific illustration of Embodiments 1 to 12.
[0120] This embodiment provides a roll-formed profile, including a profile body, which is prepared by roll forming. The set structure is a steel special-shaped roll-formed profile with a U-shaped slot, a glue overflow structure (glue overflow space, for example: glue overflow step / glue overflow groove / glue overflow flange), a support cavity, and a double-layer folding assembly structure. Using this roll-formed profile, after cutting an angle at both ends, corner connectors, fasteners, etc. are spliced at the corners of 4 frames to form a frame. A binder (such as structural glue, sealant, etc.) is provided in the U-shaped slot of the frame for fixing and sealing between the frame and the solar photovoltaic panel. The frame size can be adjusted in the width and length directions, so as to form photovoltaic modules of different models.
[0121] The structure of the aluminum profile has low material strength. The structure of this embodiment is a roll-formed steel profile processed from a coated steel strip, with very high strength, which can reach 500 MPa, more than twice that of the traditional aluminum profile.
[0122] The roll-formed profile provided by this embodiment mainly includes the following structural series:
[0123] As shown Figures 3 to 13 in FIGS. 19, Structural Series 1, the specific structure is as follows:
[0124] A bent step structure is formed at the slot position, and an L-shaped bending structure is formed on the outer support wall of the support cavity, which is supported under the slot and can form a closed support cavity after contacting the step structure of the slot. The lower part of the slot structure has a glue overflow groove or a gap is reserved for the solar panel after tilting at a certain angle for glue overflow.
[0125] As shownFigures 20 to 24 As shown, Structural Series 2, the specific structure is as follows:
[0126] The bent overflow flange of this structure is arranged on the side wall of the slot, forming a structure with an outer concave and an inner convex. The outer support wall of the support cavity forms a 90-degree bend and then inserts into this flange structure, so that the structure is fixed to form a closed support cavity.
[0127] As Figure 14 and Figure 15 shown, Structural Series 3, the specific structure is as follows:
[0128] There is a bent structure at the upper part of the U-shaped slot. In this embodiment, another schematic diagram is given. In addition to bending downward, a step can be formed first and then bent upward by 180 degrees to form a folding structure, which can achieve the same structural effect.
[0129] As Figures 16 to 18 shown, Structural Series 4, the specific structure is as follows:
[0130] Since the welding of the pre-coated steel strip will cause welding defects, in order to ensure the connection strength of the structure, cold mechanical connection needs to be adopted to avoid the technical problems caused by welding. In this embodiment, roll-pressed bump-type mechanical connection is adopted. At the material stacking position, during the forming process, a roll-pressing die is used. The die is set as a concave-convex structure, and the steel strip material at the folding part is roll-pressed, pressing the material on one side into the material on the other side to form a structure with one side sunken and the other side protruding. This bump-type connection is distributed in the length direction of the profile, which can not only ensure the connection strength of the structure, but also avoid the technical problems caused by welding.
[0131] Example 14:
[0132] As Figure 25 shown, this embodiment provides a roll-pressed profile, including a bottom wall 101, a first side wall 102, a second side wall 103, two receiving bottom walls 201, two receiving side walls 202, and two receiving top walls 203.
[0133] One receiving bottom wall 201, one receiving side wall 202, and one receiving top wall 203 form a first installation groove structure 21, and the other receiving bottom wall 201, the other receiving side wall 202, and the other receiving top wall 203 form a second installation groove structure 22, and the two receiving side walls 202 are connected and arranged.
[0134] The first mounting groove structure 21 is connected to the bottom wall 101 through the first side wall 102, and the second mounting groove structure 22 is connected to the bottom wall 101 through the second side wall 103. The first mounting groove structure 21 and the second mounting groove structure 22 are symmetrically arranged about the center line of the bottom wall 101, and the first side wall 102 and the second side wall 103 are symmetrically arranged about the center line of the bottom wall 101. The roll-formed profile is an overall symmetric structure.
[0135] Further, as Figure 26 shown, one end of the receiving top wall 203 is provided with a second U-shaped bending structure 13 for forming a fourth glue overflow space 14 with the photovoltaic solar panel 3.
[0136] Further, as Figure 27 shown, first step structures 5 are provided on both of the two receiving side walls 202 for forming a first glue overflow space 4 with the photovoltaic solar panel 3, and second step structures 11 are provided on both of the two receiving top walls 203 for forming a third glue overflow space 12 with the photovoltaic solar panel 3.
[0137] As Figure 28 shown, the two photovoltaic solar panels 3 are respectively installed in the first mounting groove structure 21 and the second mounting groove structure 22. The structure of this embodiment can be used as a photovoltaic bracket after the photovoltaic module frames are combined and framed.
[0138] By providing a support protrusion structure on the receiving side wall in the present utility model, a first glue overflow space can be formed when installing the photovoltaic solar panel, so that the glue overflow function can be realized, and the technical problem of external glue overflow can be solved.
[0139] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0140] The specific embodiments of the present utility model have been described above. It should be understood that the present utility model is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present utility model. Without conflict, the embodiments of the present application and the features in the embodiments can be arbitrarily combined with each other.
Claims
1. A rolled profile for photovoltaic modules, characterized in that: include: A support frame (1), a receiving bottom wall (201), a receiving side wall (202) and a receiving top wall (203); One end of the receiving top wall (203) is connected to one end of the receiving side wall (202), and the other end of the receiving side wall (202) is connected to one end of the receiving bottom wall (201); the receiving bottom wall (201), the receiving side wall (202) and the receiving top wall (203) form a slot structure (2) for installing a photovoltaic solar panel (3); the slot structure (2) is connected to the support frame (1), and the support frame (1) is used to support the slot structure (2); A supporting protrusion structure is formed on the receiving side wall (202), and when the photovoltaic solar panel (3) is installed in the slot structure (2), a first glue overflow space (4) is formed between the receiving side wall (202) and the side end wall of the photovoltaic solar panel (3) through the supporting protrusion structure.
2. The rolled profile for photovoltaic modules according to claim 1, characterized in that: The support frame (1) is formed with a first connecting end and a second connecting end; The first connection end is connected to the supporting protrusion structure, and the second connection end is connected to the receiving bottom wall (201).
3. The rolled profile for photovoltaic modules according to claim 2, characterized in that: The supporting protrusion structure is a first step structure (5).
4. The rolled profile for photovoltaic modules according to claim 3, characterized in that: The first connecting end is provided with a first U-shaped bending structure (6), and the first connecting end is connected to the first step structure (5) via the first U-shaped bending structure (6).
5. The rolled profile for photovoltaic modules according to claim 4, characterized in that: A support wall (7) is provided at one end of the first U-shaped bending structure (6), and the support wall (7) is used to support the receiving bottom wall (201).
6. The rolled profile for photovoltaic modules according to claim 2, characterized in that: The supporting protrusion structure is a U-shaped protrusion structure (8); The first connecting end is provided with an inverted L-shaped bending structure (9), and the first connecting end is connected to the U-shaped protruding structure (8) via the inverted L-shaped bending structure (9).
7. The rolled profile for photovoltaic modules according to claim 1, characterized in that: The receiving bottom wall (201) is arranged to be inclined in a direction close to the receiving side wall (202); When the photovoltaic solar panel (3) is installed in the slot structure (2), a second glue overflow space (10) is formed between the inclined receiving bottom wall (201) and the bottom end wall of the photovoltaic solar panel (3).
8. The rolled profile for photovoltaic modules according to claim 1, characterized in that: A second step structure (11) is formed on the receiving bottom wall (201); When the photovoltaic solar panel (3) is installed in the slot structure (2), a third glue overflow space (12) is formed between the receiving bottom wall (201) and the bottom end wall of the photovoltaic solar panel (3) through the second step structure (11).
9. The rolled profile for photovoltaic modules according to claim 1, characterized in that: The other end of the receiving top wall (203) is provided with a second U-shaped bending structure (13); When the photovoltaic solar panel (3) is installed in the slot structure (2), a fourth glue overflow space (14) is formed between the receiving top wall (203) and the top end wall of the photovoltaic solar panel (3) through the second U-shaped bending structure (13).
10. The rolled profile for photovoltaic modules according to claim 1, characterized in that: The other end of the receiving top wall (203) is provided with a third step structure (15), and one end of the third step structure (15) is provided with a third U-shaped bending structure (16); When the photovoltaic solar panel (3) is installed in the slot structure (2), a fifth glue overflow space (17) is formed between the receiving top wall (203) and the top end wall of the photovoltaic solar panel (3) through the third step structure (15).
11. The rolled profile for photovoltaic modules according to claim 2, characterized in that: The support frame (1) comprises a bottom wall (101), a first side wall (102) and a second side wall (103); One end of the first side wall (102) is connected to the bottom wall (101), and the other end of the first side wall (102) forms the first connecting end; one end of the second side wall (103) is connected to the bottom wall (101), and the other end of the second side wall (103) forms the second connecting end; The bottom wall (101), the first side wall (102), the second side wall (103) and the receiving bottom wall (201) constitute a cavity structure (18).
12. The rolled profile for photovoltaic modules according to claim 2, characterized in that: The first connection end is connected to the supporting protrusion structure via a concave-convex structure (19).
13. The rolled profile for photovoltaic modules according to claim 12, characterized in that: The bottom wall (101) is provided with a mounting hole, and the mounting hole is used for detachable connection with the photovoltaic support.
14. The rolled profile for photovoltaic modules according to claim 2, characterized in that: The second connecting end is connected to the other end of the receiving bottom wall (201) via a fourth U-shaped bending structure (20).