Crushing device of corn crusher

By designing the crushing device of the corn crusher, including a bracket, a crusher, a crushing bin and a feed trough, the problems of high discharge force, high smoke and dust and inability to crush straw are solved, and the adjustment of the discharge force, the reduction of smoke and dust and the effective crushing of straw are achieved, and the convenience and applicability of corn feed preparation are improved.

CN222967479UActive Publication Date: 2025-06-13JIANGSU HUAIYIN CP CO LTD
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Patent Information

Application Number
CN202421656117.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-13
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing corn crusher throws the material too much when discharged, which leads to inconvenient feeding, prone to smoke and dust, and cannot effectively crush corn stalks, affecting feed preparation.

Method used

A crushing device for a corn crusher is designed, including a bracket, a crusher, a crushing chamber and a discharge tank. Through an adjustable stop door, a reduction wheel and a reduction gear, the discharge force is controlled to facilitate feeding. A crushing knife is installed in the crushing chamber to crush straw.

Benefits of technology

The adjustment of the feed force is achieved, the generation of smoke and dust is reduced, and the feeding and crushing of corn and straw is facilitated, and the convenience and applicability of corn feed preparation is improved.

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Abstract

The utility model relates to the technical field of corn crushing, and discloses a crushing device of a corn crusher, which comprises a support and a crusher, the crusher is fixedly arranged on the support and is driven by a driving structure fixed on the support, one side of the crusher is provided with a feed port I, an adjustable baffle door is arranged on the crusher at the feed port I, and the adjustable baffle door is provided with a feed port II. A smashing bin is connected to the support, a smashing cutter is rotationally arranged in the smashing bin and driven by a first motor fixed to the side wall of the smashing bin, a second feeding port is formed in the side wall of the smashing bin, discharging ports are formed in the lower portion of the smashing device and the lower portion of the smashing bin, baffles are arranged at the two discharging ports in a sliding mode, and the two discharging ports are connected with the same discharging groove. A speed reduction wheel is rotationally connected to the position, close to the discharging opening, in the discharging groove, and a plurality of speed reduction teeth are connected to the inner wall of the discharging groove. The feeding device has the advantages that the discharging force is small, material receiving is convenient, smoke dust is not prone to being generated, the straw smashing function is achieved, and corn feed preparation is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn crushing, and specifically refers to a crushing device of a corn crusher. Background Technique

[0002] A corn crusher is a mechanical device used to process corn kernels or other grains into powders or granules. It is usually driven by an electric or diesel engine and grinds corn kernels through rotating blades or grinding discs. This device is widely used in the agricultural and food processing industries to produce raw materials such as corn flour, corn meal, and corn starch, and can also be used for making feed or other industrial purposes.

[0003] At present, the toothed disc type corn crusher is widely used. Its advantages are small volume and fast discharging. However, when discharging, the throwing force of the material is too large, often making it difficult for the material receiving personnel to load the material well with bags, or causing large amounts of dust to be stirred up when falling into the container, affecting the operating environment. Moreover, when crushing corn for feed, corn straw is often used together with corn to prepare feed. At present, the corn crusher can crush corn, but the straw needs other equipment to complete the crushing, which is rather cumbersome. Content of the Utility Model

[0004] In order to solve the above various problems, the utility model proposes a crushing device of a corn crusher with small discharging force, convenient for material receiving, not easy to generate dust, and with the function of crushing straw attached, which is more convenient for the preparation of corn feed.

[0005] In order to solve the above technical problems, the technical solution proposed by the utility model is: a crushing device of a corn crusher, including a bracket and a crusher. The crusher is fixedly arranged on the bracket. The crusher is driven by a driving structure fixed on the bracket. One side of the crusher is provided with a first feeding port. An adjustable shutter is arranged at the first feeding port on the crusher. A crushing chamber is connected to the bracket. A crushing blade is rotatably arranged in the crushing chamber. The crushing blade is driven by a first motor fixed on the side wall of the crushing chamber. A second feeding port is arranged on the side wall of the crushing chamber. Discharge ports are arranged below both the crusher and the crushing chamber. Baffles are slidably arranged at both discharge ports. The same discharge chute is connected to both discharge ports. A reduction wheel is rotatably connected near the discharge port in the discharge chute. A number of reduction teeth are connected to the inner wall of the discharge chute.

[0006] Further, the bracket includes an upper bottom plate and a lower bottom plate. The four corners between the upper bottom plate and the lower bottom plate are connected by support rods. The crusher is fixedly arranged on the upper bottom plate.

[0007] Based on the above features, the cooperation of the upper bottom plate, the lower bottom plate and the support rods can not only stably support the device, but also provide sufficient operating space for corn crushing and material receiving.

[0008] Further, the driving structure includes a second motor fixedly arranged on the lower bottom plate. A first gear is connected to the output end of the second motor. The crushing knives in the crusher are driven by a rotating shaft rotatably connected to the side wall of the crusher. A second gear is connected to the extending end of the rotating shaft. The first gear and the second gear are driven by a toothed chain.

[0009] Based on the above features, the cooperation of the first gear, the second gear and the toothed chain enables the second motor to provide continuous and stable driving for the crushing knives in the crusher.

[0010] Further, a feed hopper is connected to the crusher at the first feed port.

[0011] Based on the above features, the feed hopper facilitates smooth feeding.

[0012] Further, a screw rod is connected to the crusher above the first feed port. A knob is threadedly connected to the screw rod. The adjustable shutter is slidably arranged between the knob and the side wall of the crusher. A through groove matching the screw rod is arranged on the adjustable shutter.

[0013] Based on the above features, the cooperation of the knob and the screw rod can loosen and fix the adjustable shutter, and the operation is simple and fast.

[0014] Further, the speed reducer includes a connecting shaft and speed reducing plates. The connecting shaft is rotatably connected in the discharge chute. A plurality of the speed reducing plates are uniformly fixed around the connecting shaft.

[0015] Based on the above features, the speed reducing plates can effectively block the crushed materials and reduce their falling speed. The arrangement of the connecting shaft enables the speed reducing plates to rotate after being impacted by the crushed materials, thereby realizing the smooth discharge of the crushed materials.

[0016] The advantages of the present utility model compared with the prior art are as follows: The arrangement of the discharge chute can guide the crushed corn and straw, making them fall out concentratedly, facilitating accurate material receiving. The arrangement of the speed reducer and speed reducing teeth inside can produce a certain blocking effect on the falling materials, thereby realizing effective force unloading, avoiding their splashing and generating dust, and being more convenient for collection. The arrangement of the crushing chamber and crushing knives can crush the straw, increasing the function of the device, facilitating the preparation of corn feed, and having stronger applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the three-dimensional view of the present utility model Figure 1 ;

[0018] Figure 2 is the three-dimensional view of the present utility model Figure 2 ;

[0019] Figure 3 is the three-dimensional view of the present utility model Figure 3;

[0020] Figure 4 is the front view of the present utility model;

[0021] Figure 5 is the schematic diagram of the internal structure of the discharge chute of the present utility model.

[0022] As shown in the figure: 1. Crusher; 2. First feed inlet; 3. Adjustable shutter; 4. Crushing chamber; 5. Crushing blade; 6. First motor; 7. Second feed inlet; 8. Baffle; 9. Discharge chute; 10. Reduction gear; 11. Upper bottom plate; 12. Lower bottom plate; 13. Support rod; 14. Second motor; 15. First gear; 16. Rotating shaft; 17. Second gear; 18. Tooth chain; 19. Feed hopper; 20. Screw; 21. Knob; 22. Connecting shaft; 23. Reduction plate. Specific embodiments

[0023] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] Combined with the attached Figure 1 and the attached Figure 2 , a crushing device of a corn crusher, comprising a bracket and a crusher 1, the crusher 1 is fixedly arranged on the bracket, the bracket includes an upper bottom plate 11 and a lower bottom plate 12, the four corners between the upper bottom plate 11 and the lower bottom plate 12 are connected by support rods 13, the crusher 1 is fixedly arranged on the upper bottom plate 11, and the cooperation of the upper bottom plate 11, the lower bottom plate 12 and the support rods 13 can not only stably support the device, but also provide sufficient operating space for corn crushing and material receiving.

[0025] Combined with the attached Figure 2 and the attached Figure 4 , the crusher 1 is driven by a driving structure fixed on the bracket, the driving structure includes a second motor 14 fixedly arranged on the lower bottom plate 12, a first gear 15 is connected to the output end of the second motor 14, the crushing blade in the crusher 1 is driven by a rotating shaft 16 rotatably connected to the side wall of the crusher 1, a second gear 17 is connected to the extending end of the rotating shaft 16, and the first gear 15 and the second gear 17 are driven by a tooth chain 18. The cooperation of the first gear 15, the second gear 17 and the tooth chain 18 can enable the second motor 14 to provide continuous and stable drive for the crushing blade in the crusher 1.

[0026] Combined with the attached Figure 1 and the attached Figure 4 , a first feed inlet 2 is arranged on one side of the crusher 1, and a feed hopper 19 is connected to the crusher 1 at the position of the first feed inlet 2, and the feed hopper 19 is more convenient for smooth feeding.

[0027] Combined with the attached Figure 1 and the attached Figure 4, an adjustable shutter 3 is provided at the first feed inlet 2 on the crusher 1. A screw rod 20 is connected above the first feed inlet 2 on the crusher 1. A knob 21 is threadedly connected to the screw rod 20. The adjustable shutter 3 is slidably disposed between the knob 21 and the side wall of the crusher 1. A through groove matching the screw rod 20 is provided on the adjustable shutter 3. The cooperation between the knob 21 and the screw rod 20 can realize the loosening and fixing of the adjustable shutter 3, and the operation is simple and fast.

[0028] Combined with the attached Figure 1 , attached Figure 2 , attached Figure 3 , attached Figure 5 , a crushing chamber 4 is connected to the bracket. A shredding blade 5 is rotatably provided in the crushing chamber 4. The shredding blade 5 is driven by a first motor 6 fixed on the side wall of the crushing chamber 4. A second feed inlet 7 is provided on the side wall of the crushing chamber 4. Discharge ports are provided below both the crusher 1 and the crushing chamber 4. Baffles 8 are slidably provided at both discharge ports. The same discharge chute 9 is connected to both discharge ports. A reduction wheel is rotatably connected near the discharge port in the discharge chute 9. A plurality of reduction teeth 10 are connected to the inner wall of the discharge chute 9. The reduction wheel includes a connecting shaft 22 and a reduction plate 23. The connecting shaft 22 is rotatably connected in the discharge chute 9. A plurality of the reduction plates 23 are evenly fixed around the connecting shaft 22. The reduction plates 23 can effectively block the shredded material and reduce its falling speed. The setting of the connecting shaft 22 enables the reduction plates 23 to rotate after being impacted by the shredded material, thereby realizing the smooth discharge of the shredded material.

[0029] Specific embodiments of the present utility model: Connect the device to an external power source, rotate the knob 21 so that the knob 21 moves along the screw rod 20 away from the side wall of the crusher 1 until the adjustable shutter 3 can be lifted and lowered. Adjust the height of the adjustable shutter 3 so that the size of the first feeding port 2 matches the feeding speed and allows the corn to pass through smoothly. Open the baffle 8 at the discharge port of the crusher 1 and close the baffle 8 at the discharge port of the crushing chamber 4. Add the corn to be crushed into the feeding hopper 19. The corn enters the crusher 1 along the feeding hopper 19 through the first feeding port 2. At the same time, turn on the second motor 14. The second motor 14 drives the first gear 15 to rotate. The first gear 15 drives the second gear 17 to rotate through the tooth chain 18. The second gear 17 drives the crushing knife in the crusher 1 to rotate to crush the corn. The crushed corn enters the discharge chute 9. The corn falls along the discharge chute 9 and pushes the deceleration plate 23, so that the deceleration plate 23 drives the connecting shaft 22 to rotate. The deceleration plate 23 can block and unload the force of the corn. During the rotation of the deceleration plate 23, the corn falls out along the discharge chute 9. During this process, the deceleration teeth 10 will also block the corn and make it fall out slowly. Collect the crushed corn at the end of the discharge chute 9. When the straw needs to be crushed, close the baffle 8 at the discharge port of the crusher 1 and open the baffle 8 at the discharge port of the crushing chamber 4. Put the straw into the second feeding port 7. Turn on the first motor 6. The first motor 6 drives the shredding knife 5 to rotate to cut and crush the straw. The crushed straw falls out through the discharge chute 9 and also falls out slowly after being blocked and decelerated by the deceleration plate 23 and the deceleration teeth 10.

[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, the specific meaning of the above terms in the present utility model can be understood according to specific situations.

[0031] The above describes the present utility model and its embodiments. This description is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and design similar structural forms and embodiments without creative work without departing from the creative purpose of the present utility model, they should all fall within the protection scope of the present utility model.

Claims

1. A crushing device for a corn crusher, comprising a bracket and a crusher (1), characterized in that: The crusher (1) is fixed on a bracket, and the crusher (1) is driven by a driving structure fixed on the bracket. A feed port (2) is provided on one side of the crusher (1). An adjustable baffle (3) is provided on the crusher (1) at the feed port (2). A crushing bin (4) is connected to the bracket. A crushing knife (5) is rotatably provided in the crushing bin (4). The crushing knife (5) is driven by a motor (6) fixed on the side wall of the crushing bin (4). A feed port (7) is provided on the side wall of the crushing bin (4). Discharge ports are provided below the crusher (1) and the crushing bin (4). Baffles (8) are slidably provided at the two discharge ports. The two discharge ports are connected to the same discharge trough (9). A reduction wheel is rotatably provided in the discharge trough (9) near the discharge port. A plurality of reduction teeth (10) are connected to the inner wall of the discharge trough (9).

2. The crushing device of a corn crusher according to claim 1, characterized in that: The bracket comprises an upper base plate (11) and a lower base plate (12); the upper base plate (11) and the lower base plate (12) are connected at four corners via support rods (13); and the pulverizer (1) is fixed on the upper base plate (11).

3. The crushing device of a corn crusher according to claim 2, characterized in that: The driving structure comprises a second motor (14) fixedly arranged on the lower bottom plate (12); the output end of the second motor (14) is connected to a first gear (15); the crushing blade in the crusher (1) is driven by a rotating shaft (16) rotatably connected to a side wall of the crusher (1); the protruding end of the rotating shaft (16) is connected to a second gear (17); the first gear (15) and the second gear (17) are driven by a toothed chain (18).

4. The crushing device of a corn crusher according to claim 1, characterized in that: The pulverizer (1) is provided with a feed hopper (19) connected to the feed inlet 1 (2).

5. The crushing device of a corn crusher according to claim 1, characterized in that: The pulverizer (1) is provided with a screw rod (20) located above the first feed port (2), the screw rod (20) is threadedly connected with a knob (21), the adjustable baffle (3) is slidably arranged between the knob (21) and the side wall of the pulverizer (1), and the adjustable baffle (3) is provided with a through groove matching the screw rod (20).

6. The crushing device of a corn crusher according to claim 1, characterized in that: The reduction wheel comprises a connecting shaft (22) and a reduction plate (23); the connecting shaft (22) is rotatably connected to the discharge chute (9); and a plurality of reduction plates (23) are evenly fixed around the connecting shaft (22).