Molding basket-free bean curd sheet forming machine

By designing a moldless basket tofu skin forming machine, the automatic conveying and pressing of tofu skin is achieved using structures such as the first cylinder, support frame and linear guide rail, the problem of repetitive work of manual pushing of the material box and wrong positioning of the material box in the prior art is solved, and the work efficiency and production efficiency are improved.

CN222967912UActive Publication Date: 2025-06-13SHANDONG ZHONGKE SHENGCHUANG MASCH CO LTD
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Patent Information

Application Number
CN202422058936.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-13
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, a dedicated person is required to push the material box into the press, and pull the material box out of the press after the press is finished. The work is repetitive, which increases the labor intensity of workers and reduces work efficiency. At the same time, the material box does not reach the designated position when pushed into the press, which can easily lead to damage to the press, which increases the frequency of maintenance and replacement, and delays production time.

Method used

A moldless basket tofu skin forming machine is designed, adopting the first cylinder, support frame and linear guide rail and other structures to automatically feed the stacked tofu skin into the hydraulic press, and the pressing range is limited through the setting of the first baffle, the second baffle and the pallet to avoid errors in positioning of the material box.

Benefits of technology

Automatic conveying and pressing of tofu skin is realized, reducing the repetitive work of manual pushing of the material box, reducing labor intensity and improving work efficiency; at the same time, through automatic positioning and pressing range limitation, damage and maintenance of the material box is avoided, and production efficiency is improved.

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Abstract

The utility model relates to the technical field of food processing equipment, in particular to a basket-free bean curd skin forming machine which comprises a conveyor, a collecting device and a squeezing mechanism which are sequentially connected are arranged at the output end of the conveyor, the collecting device comprises a base, one end of the base is connected with the squeezing mechanism, and the other end of the base extends to the position below the conveyor; a supporting frame is arranged on the base and slidably arranged on the upper end face of the base, and first baffles are fixedly arranged on the two sides of the upper end face of the supporting frame in the conveying direction. A supporting plate is arranged between the first baffles on the two sides in a lifting structure mode, and a shear type lifter is arranged below the supporting plate. A vertical push plate used for pushing the supporting plate is arranged between the two first baffles, a first air cylinder is arranged on the outer side of the vertical push plate, and the first air cylinder is connected with the supporting frame; the power device is used for driving the support frame to slide; specifically, through the arrangement of the first air cylinder and the supporting frame, repeated work such as manual pushing of the material box is not needed, the labor intensity of workers is reduced, and the working efficiency is improved.
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Description

Technical Field:

[0001] This application relates to the technical field of food processing equipment, and particularly to a tofu skin forming machine without a mold basket. Background Art:

[0002] Tofu skin is flat in nature, sweet in taste, and rich in nutrition. It has the advantages of being easy to digest and absorb quickly, and is an excellent food suitable for women, children, the elderly, and the weak.

[0003] The utility model patent with the application number CN200920088892.X - a tofu skin press, which includes a frame, a pressing plate arranged at the top of the frame and driven by a power source to move up and down reciprocally, and a material box carrier arranged at the bottom of the frame; a guide rail frame driven by a driving mechanism to move up and down and a guide rail fixed thereon are arranged around the material box carrier. The advantages of this utility model are to reduce the labor intensity of operators and improve work efficiency. When it is necessary to transport the material box filled with semi - finished tofu skin from the tofu skin machine to the material box carrier, the guide rail frame is lifted through the lever so that the guide rail on it is docked with the guide rail wheels at the bottom of the material box, and then the material box can be easily pushed onto the carrier, and then the guide rail frame is lowered to perform extrusion and dehydration treatment on the semi - finished tofu skin; after the extrusion and dehydration treatment, the material box can be conveniently removed from the tofu skin press through the above - mentioned reverse operation.

[0004] This patent provides a technical solution for automatically transporting tofu skin. However, in this technical solution, a special person is still required to push the material box into the press and pull the material box out of the press after pressing. This work has strong repeatability, increasing the labor intensity of workers and reducing work efficiency; and when the material box is pushed into the press, if the material box is not pushed to the designated position in the press, the press will damage the material box during pressing. The damage of the material box requires repair or replacement, delaying production time and reducing work efficiency. Utility Model Content:

[0005] To solve the above - mentioned technical problems, the present utility model provides a tofu skin forming machine without a mold basket, and the technical problem to be solved is: in the prior art, a special person is required to push the material box into the press and pull the material box out of the press after pressing. This work has strong repeatability, increasing the labor intensity of workers and reducing work efficiency; and when the material box is pushed into the press, if the material box is not pushed to the designated position in the press, the press will damage the material box during pressing. The damage of the material box requires repair or replacement, delaying production time and reducing work efficiency. The technical solution adopted by the present utility model is:

[0006] A tofu skin forming machine without a mold basket includes a conveyor, and a collecting device and a pressing mechanism are sequentially connected to the output end of the conveyor. The collecting device includes:

[0007] The base, one end of the base is connected to the pressing mechanism, and the other end extends under the conveyor;

[0008] The support frame, the support frame is arranged on the upper end surface of the base in a sliding structure manner, and two first baffles are arranged on both sides of the upper end surface of the support frame along the conveying direction in a fixed structure manner;

[0009] The pallet, the pallet is arranged between the two first baffles in a lifting structure manner;

[0010] The scissor lift, the scissor lift is arranged under the pallet;

[0011] The vertical push plate for pushing the pallet, the vertical push plate is arranged between the two first baffles, a first cylinder is arranged outside the vertical push plate, and the first cylinder is connected to the support frame;

[0012] The power device for driving the support frame to slide.

[0013] Further, a linear guide rail is arranged on the upper end surface of the base, and the support frame is connected to the base in a sliding structure manner through the linear guide rail.

[0014] Further, the power device is a second cylinder, and both ends of the second cylinder are respectively connected to the support frame and the base.

[0015] Further, the pressing mechanism includes a hydraulic press and two second baffles, and the two second baffles are respectively arranged on both sides of the inner wall of the hydraulic press in a fixed structure manner.

[0016] Further, a number of water leakage holes are provided on both the first baffle and the second baffle.

[0017] The beneficial effects of the present utility model are:

[0018] 1. Through the arrangement of the first cylinder and the support frame, the stacked tofu skins are sent into the hydraulic press and then automatically return, eliminating the need for manual repetitive work such as pushing the material box, reducing the labor intensity of workers and improving work efficiency.

[0019] 2. Through the arrangement of the first baffle, the second baffle and the pallet, the pressing range of the press is limited between the baffles; when the collection of tofu skins is completed, they can be pushed into the press for pressing without positioning and without damaging the baffles.

[0020] 3. Through the arrangement of the linear guide rail, the second cylinder and the scissor support frame, the support frame and the pallet can reciprocate along the base, and the height of the pallet can be adjusted during the reciprocating movement, so that the tofu skins conveyed by the conveyor can be evenly spread on the pallet. Description of the drawings:

[0021] Figure 1 It is a schematic three-dimensional structure diagram of the present utility model.

[0022] Figure 2 It is a three-dimensional structure schematic diagram of a part of the structure of the present utility model.

[0023] Figure 3 It is a three-dimensional structure schematic diagram of the pressing structure of the present utility model

[0024] In the figure:

[0025] 1. Conveyor, 2. Base, 3. Support frame, 4. First baffle, 5. Scissor lift, 6. Pallet, 7. First cylinder, 8. Linear guide rail, 9. Second cylinder, 10. Vertical push plate, 11. Hydraulic press, 12. Second baffle, 13. Leakage hole. Specific implementation method:

[0026] To make the purpose, technical solution and advantages of the implementation of the present utility model clearer, the present utility model will now be further described in detail with reference to the accompanying drawings and the following embodiments, so that the public can better master the implementation method of the present utility model. The specific implementation scheme of the present utility model is as follows:

[0027] A tofu skin forming machine without a mold basket includes a conveyor 1. A collecting device and a pressing mechanism are sequentially connected to the output end of the conveyor 1. The collecting device includes a base 2. One end of the base 2 is connected to the pressing mechanism, and the other end extends below the conveyor 1; a support frame 3 is arranged on the base 2. The support frame 3 is arranged on the upper end surface of the base 2 in a sliding structure manner. On both sides of the upper end surface of the support frame 3, first baffles 4 are arranged in a fixed structure manner along the conveying direction; a pallet 6 is arranged between the two first baffles 4 in a lifting structure manner, and a scissor lift 5 is arranged below the pallet 6; a vertical push plate 10 for pushing the pallet 6 is arranged between the two first baffles 4, and a first cylinder 7 is arranged outside the vertical push plate 10. The vertical push plate 10 is in contact with the pallet 6 to prevent the collected tofu skin from collapsing without restraint; the first cylinder 7 is connected to the support frame 3; the first cylinder 7 can push the pallet 6 into the pressing mechanism; a power device for driving the sliding of the support frame.

[0028] Specifically, through the arrangement of the first cylinder 7 and the support frame 3, the stacked tofu skin is sent into the hydraulic press 11 and then returns automatically, eliminating the need for manual repetitive work such as pushing the material box, reducing the labor intensity of workers and improving work efficiency.

[0029] Furthermore, a linear guide rail 8 is provided on the upper end surface of the base 2. The support frame 3 is connected to the base 2 in a sliding structure manner through the linear guide rail 8. The power device is a second cylinder 9, and both ends of the second cylinder 9 are respectively connected to the support frame 3 and the base 2. The sliding speed of the support frame 3 is consistent with the conveying speed of the conveyor 1, so that the tofu skin can be evenly spread on the pallet 6. The scissor lift 5 can move together with the support frame 3 to ensure the stability of the support for the pallet 6. Through the settings of the linear guide rail 8, the second cylinder 9 and the scissor support frame 3, the support frame 3 can reciprocate along the base 2, and the height of the pallet 6 can be adjusted during the reciprocating movement, so that the tofu skin conveyed by the conveyor 1 can be evenly spread on the pallet 6.

[0030] It should be noted that the pressing mechanism includes a hydraulic press 11 and two second baffles 12. The two second baffles 12 are respectively arranged on both sides of the inner wall of the hydraulic press 11 in a fixed structure manner. The second baffles 12 are arranged in the hydraulic press 11 to prevent the tofu skin from losing restraint and collapsing, so that it is difficult to achieve an ideal pressing effect.

[0031] It should be elaborated that a number of water leakage holes 13 are provided on both the first baffle 4 and the second baffle 12 for heat dissipation and removing the moisture in the tofu skin to maintain the toughness and taste of the tofu skin. And through the settings of the first baffle 4, the second baffle 12 and the pallet 6, the pressing range of the hydraulic press 11 is limited between the baffles. When the collection of the tofu skin is completed, it can be pushed into the hydraulic press 11 for pressing without positioning and without damaging the baffles.

[0032] The working principle and process of the present utility model are as follows:

[0033] Place the pallet 6 on the scissor lift 5, adjust the height of the scissor lift 5 so that the height of the uppermost pallet 6 is slightly lower than the upper end surface of the first baffle 4. Start the conveyor 1, and the tofu skin is conveyed to the output end of the conveyor 1 along with the operation of the conveyor 1, and then slides from the output end of the conveyor 1 onto the pallet 6. At the same time, as the tofu skin slides down, the second cylinder 9 is started, and drives the support frame 3, the first cylinder 7, the vertical push plate 10 and the pallet 6 to make reciprocating movements, so that the falling tofu skin is evenly spread on the pallet 6 layer by layer. And while the support frame 3 and the pallet 6 are making reciprocating movements, the scissor lift 5 also drives the pallet 6 to slowly lower the height until finally, the bottom surface of the pallet 6 is lowered to be parallel to the inner bottom surface of the hydraulic press 11.

[0034] At this time, the second cylinder 9 and the scissor lift 5 stop moving. The first cylinder 7 pushes the pallet 6 and the upper tofu skin through the vertical push plate 10 into the second baffle 12 in the hydraulic press 11. Then the first cylinder 7 is started to drive the vertical push plate 10 to retract, and the hydraulic press is started for pressing.

[0035] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "lower left", "upper right", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the protection scope of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. Although the present utility model is described according to a limited number of embodiments, those skilled in the art in this technical field should understand that other embodiments can be conceived within the scope of the present utility model thus described.

Claims

1. A non-shaped basket tofu skin forming machine, characterized in that: The invention comprises a conveyor (1), wherein the output end of the conveyor (1) is provided with a collecting device and a pressing mechanism connected in sequence, wherein the collecting device comprises: A base (2), one end of the base (2) is connected to the pressing mechanism, and the other end of the base (2) extends below the conveyor (1); A support frame (3), the support frame (3) is arranged on the upper end surface of the base (2) in a sliding structure manner, and first baffles (4) are arranged on both sides of the upper end surface of the support frame (3) along the conveying direction in a fixed structure manner; A support plate (6), the support plate (6) being arranged between the two first baffles (4) in a lifting structure manner; A scissor lift (5), the scissor lift (5) being arranged below the support plate (6); A vertical push plate (10) for pushing the support plate (6), the vertical push plate (10) being arranged between the two first baffles (4), a first cylinder (7) being arranged outside the vertical push plate (10), and the first cylinder (7) being connected to the support frame (3); A power device for driving the support frame (3) to slide.

2. The basketless tofu skin forming machine according to claim 1, characterized in that: A linear guide rail (8) is provided on the upper end surface of the base (2), and the support frame (3) is connected to the base (2) in a sliding structure manner via the linear guide rail (8).

3. The basketless tofu skin forming machine according to claim 2, characterized in that: The power device is a second cylinder (9), and two ends of the second cylinder (9) are respectively connected to the support frame (3) and the base (2).

4. The basketless tofu skin forming machine according to claim 1, characterized in that: The pressing mechanism comprises a hydraulic press (11) and two second baffles (12), wherein the two second baffles (12) are respectively arranged on both sides of the inner wall of the hydraulic press (11) in a fixed structure manner.

5. The basketless tofu skin forming machine according to claim 4, characterized in that: A plurality of water leakage holes (13) are provided on the first baffle plate (4) and the second baffle plate (12).

Citation Information

Patent Citations

  • Tofu piece squeezer

    CN201384040Y