Crystallization equipment for producing and processing starch products
By designing a starch product crystallization equipment including crystal frame, baffle, rotary rod, reducer motor, spiral sheet, separation frame and suction pump, the problems of uneven mixing and residual during the crystallization of starch products are solved, and the crystallization efficiency is improved and production costs are reduced.
Patent Information
- Application Number
- CN202421502174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing starch products are prone to uneven mixing during the crystallization process, resulting in residual starch liquid and the inability to undergo secondary crystallization treatment, which reduces crystallization efficiency and increases production costs.
A crystallization device including a crystal frame, a baffle, a rotary rod, a speed reduction motor, a spiral sheet, a separation frame and a suction pump is designed. Through the mutual cooperation of these components, a secondary crystallization treatment of uniform mixing and residual starch liquid is achieved during the starch crystallization process.
It effectively solves the problem of residual after crystallization of starch products, improves crystallization efficiency, reduces production costs, and optimizes the crystallization and drying process of starch through heating and refrigeration devices.
Smart Images
Figure CN222969220U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of starch production, and particularly relates to a crystallization device for the production and processing of starch products. Background Technique
[0002] Starch products are mainly products made from starch as raw materials through mechanical, chemical or biochemical processes. There are many types of starch products and different classification methods. Crystallization is an important processing step in the production and processing of starch products.
[0003] At present, during the crystallization of existing starch products, it is easy to mix unevenly. At the same time, there will still be residues in the starch solution after the starch products are crystallized, and the residual starch solution cannot be subjected to secondary crystallization treatment, resulting in low crystallization efficiency of starch products and increased production costs.
[0004] Therefore, the utility model proposes a crystallization device for the production and processing of starch products to solve the above problems. Content of the Utility Model
[0005] Aiming at the above-mentioned shortcomings of the prior art, the utility model provides a crystallization device for the production and processing of starch products, which can effectively solve the problem that there are still residues in the starch solution after the starch products are crystallized in the prior art, and the residual starch solution cannot be subjected to secondary crystallization treatment.
[0006] The utility model provides a crystallization device for the production and processing of starch products, including a base. The upper surface of the base is fixedly connected with a box body. The inner wall of the top end of the box body is communicated with two symmetrically arranged feed hoppers. The inner wall of the box body is fixedly connected with two symmetrically arranged mounting plates. The upper surfaces of the two mounting plates are jointly fixedly connected with a crystallization frame. The inner wall of the crystallization frame is fixedly connected with two symmetrically arranged baffles. The inner wall of the top end of the box body is rotatably connected with a rotating rod. A reduction motor for driving the rotating rod is arranged on the upper surface of the box body. The rod wall of the rotating rod is fixedly connected with a plurality of spiral blades;
[0007] The lower surface of the crystallization frame is fixedly connected with a separation frame. The inner wall of the bottom end of the crystallization frame is communicated with two symmetrically arranged discharge hoppers. Solenoid valves are arranged on the outer walls of each discharge hopper. A suction pump is arranged on the inner wall of the box body. The suction end of the suction pump is communicated with the inner wall of the separation frame. The discharge end of the suction pump is communicated with the inner wall of the crystallization frame.
[0008] Furthermore, two symmetrically arranged through holes are opened on the inner wall of the separation frame. A V-shaped filter mesh plate is movably connected to the hole walls of the two through holes. One end of the rotating rod far from the inner wall of the top end of the box body penetrates through the inner wall of the crystallization frame and is fixedly connected with a movable plate. An elastic rod that fits with the mesh holes of the V-shaped filter mesh plate is arranged on the lower surface of the movable plate.
[0009] Further, two symmetrically arranged support blocks are fixedly connected to the inner wall of the bottom end of the box body, and a guide plate is fixedly connected to the outer wall of each support block.
[0010] Further, a plurality of heating blocks and a semiconductor refrigeration plate are respectively arranged on the outer walls of the two baffles, and a dryer is arranged on the lower surface of the separation frame.
[0011] Further, a box door is rotatably connected to the outer wall of the box body through a hinge, and a transparent observation window is arranged on the outer wall of the box door.
[0012] Further, two symmetrically arranged sliding grooves are formed in the inner wall of the bottom end of the box body, sliders are slidably connected to the inner walls of the two sliding grooves, a collection box is fixedly connected to the upper surfaces of the two sliders together, and a handle is arranged on the outer wall of the collection box.
[0013] The technical solution provided by the present utility model, compared with the known prior art, has the following
[0014] Beneficial effects:
[0015] 1. Through the mutual cooperation of the crystallization frame, baffle, rotating rod, reduction motor, spiral blade, separation frame and suction pump, it can mix the starch evenly during the crystallization process, and can also perform secondary crystallization treatment on the residual starch liquid, preventing residues in the starch liquid after the starch product crystallizes, and improving the crystallization efficiency of the starch product.
[0016] 2. Through the mutual cooperation of the V-shaped filter mesh plate, movable plate, elastic rod and guide plate, during the crystallization screening process of the starch product, the rotating rod can drive the movable plate and the elastic rod to knock on the V-shaped filter mesh plate, which can accelerate the crystallization screening speed, so as to facilitate the subsequent starch crystallization processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts.
[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0019] Figure 2 is a three-dimensional sectional structural schematic Figure 1 ;
[0020] Figure 3Schematic diagram of the three-dimensional cross-sectional structure of the present utility model Figure 2 。
[0021] Reference numerals: 1, base; 2, box body; 3, feed hopper; 4, mounting plate; 5, crystallization frame; 6, baffle; 7, rotating rod; 8, reduction motor; 9, spiral blade; 10, separation frame; 11, discharge hopper; 12, solenoid valve; 13, suction pump; 14, V-shaped filter screen plate; 15, movable plate; 16, elastic rod; 17, support block; 18, guide plate; 19, heating block; 20, semiconductor refrigeration plate; 21, box door; 22, chute; 23, slider; 24, collection box; 25, dryer. Specific embodiments
[0022] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] The present utility model will be further described below with reference to the embodiments.
[0024] Embodiment: Refer to Figures 1 to 3 , a crystallization device for the production and processing of starch products, including a base 1, the upper surface of the base 1 is fixedly connected with a box body 2, the top inner wall of the box body 2 is communicated with two symmetrically arranged feed hoppers 3, the inner wall of the box body 2 is fixedly connected with two symmetrically arranged mounting plates 4, the upper surfaces of the two mounting plates 4 are jointly fixedly connected with a crystallization frame 5, the inner wall of the crystallization frame 5 is fixedly connected with two symmetrically arranged baffles 6, the top inner wall of the box body 2 is rotatably connected with a rotating rod 7, the upper surface of the box body 2 is provided with a reduction motor 8 driving the rotating rod 7, and the rod wall of the rotating rod 7 is fixedly connected with a plurality of spiral blades 9; the bottom inner wall of the box body 2 is fixedly connected with two symmetrically arranged support blocks 17, and the outer wall of each support block 17 is fixedly connected with a guide plate 18, which can limit the starch crystals after screening to prevent the starch crystals from falling into the corners of the box body 2. At the same time, the guide plate 18 can accurately guide the starch crystals into the interior of the collection box 24;
[0025] The outer wall of the box body 2 is rotatably connected with a box door 21 through a hinge. A transparent observation window is arranged on the outer wall of the box door 21, which is convenient for the staff to observe the situation during the crystallization of starch products. Two symmetrically arranged chutes 22 are opened on the inner wall of the bottom end of the box body 2. The inner walls of the two chutes 22 are both slidably connected with sliders 23. The upper surfaces of the two sliders 23 are fixedly connected together with a collection box 24. A handle is arranged on the outer wall of the collection box 24, which is convenient for the staff to collect the starch crystals after the production and processing are completed. The lower surface of the crystallization frame 5 is fixedly connected with a separation frame 10. Two symmetrically arranged discharge hoppers 11 are communicated with the inner wall of the bottom end of the crystallization frame 5. An electromagnetic valve 12 is arranged on the outer wall of each discharge hopper 11. A suction pump 13 is arranged on the inner wall of the box body 2. The suction end of the suction pump 13 is communicated with the inner wall of the separation frame 10, and the discharge end of the suction pump 13 is communicated with the inner wall of the crystallization frame 5. It can mix the starch evenly during the crystallization process of the starch, and can also perform secondary crystallization treatment on the residual starch liquid, preventing the existence of residues in the starch liquid after the starch products are crystallized, and improving the crystallization efficiency of the starch products.
[0026] Two symmetrically arranged through holes are opened on the inner wall of the separation frame 10. The hole walls of the through holes are movably connected with a V-shaped filter screen plate 14. One end of the rotating rod 7 far away from the inner wall of the top end of the box body 2 penetrates through the inner wall of the crystallization frame 5 and is fixedly connected with a movable plate 15. Elastic rods 16 that fit with the mesh holes of the V-shaped filter screen plate 14 are arranged on the lower surface of the movable plate 15. A plurality of heating blocks 19 and semiconductor refrigeration plates 20 are respectively arranged on the outer walls of the two baffle plates 6. A dryer 25 is arranged on the lower surface of the separation frame 10, which can provide a suitable temperature during the production and processing of starch products. At the same time, the dryer 25 can dry the starch crystals. The dried starch crystals are drier and harder, reducing the tendency of adhesion and caking, thereby improving the fluidity of the starch and making it easier to process and use. At the same time, during the crystallization screening process of the starch products, the rotating rod 7 can drive the movable plate 15 and the elastic rods 16 to knock on the V-shaped filter screen plate 14, which can accelerate the crystallization screening speed, so as to facilitate the subsequent processing process of the starch crystals.
[0027] The operating principle of the present utility model is described as follows: First, the staff transports the required starch products from the feed hopper 3 into the interior of the crystallization frame 5, and at the same time sends water from the feed hopper 3 into the interior of the crystallization frame 5. Start the reduction motor 8, and the output end of the reduction motor 8 drives the rotating rod 7 to rotate, so that the rotating rod 7 drives the spiral blade 9 to mix and stir the starch products and water, turning them into starch liquid. According to the appropriate temperature, start the semiconductor refrigeration plate 20 to crystallize the starch liquid. After crystallization is completed, open the two solenoid valves 12 so that the mixed starch liquid and starch crystals flow from the two discharge hoppers 11 into the interior of the separation frame 10. The remaining starch liquid is filtered by the V-shaped filter mesh plate 14, and the starch crystals are also filtered by the V-shaped filter mesh plate 14. From both side ends of the V-shaped filter mesh plate 14, at the same time, during the rotation of the rotating rod 7, it can drive the movable plate 15 to rotate, so that the movable plate 15 drives the elastic rod 16 to strike the V-shaped filter mesh plate 14. During the crystallization and screening process of the starch products, the rotating rod 7 can drive the movable plate 15 and the elastic rod 16 to strike the V-shaped filter mesh plate 14, which can accelerate the crystallization and screening speed, facilitating the subsequent processing process of the starch crystals. Under the cooperation of the support block 17 and the guide plate 18, they are separated and finally flow into the interior of the collection box 24. Then start the suction pump 13, and the suction end of the suction pump 13 sucks out the remaining starch liquid inside the separation frame 10, and discharges it from the discharge end of the suction pump 13 into the interior of the crystallization frame 5 for secondary crystallization treatment. This can mix the starch evenly during the crystallization process of the starch, and can also perform secondary crystallization treatment on the remaining starch liquid, preventing residues in the starch liquid after the starch products are crystallized, and improving the crystallization efficiency of the starch products.
[0028] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A crystallization device for the production and processing of starch products, characterized in that: The invention comprises a base (1), the upper surface of the base (1) is fixedly connected to a box body (2), the top inner wall of the box body (2) is connected to two symmetrical feed hoppers (3), the inner wall of the box body (2) is fixedly connected to two symmetrical mounting plates (4), the upper surfaces of the two mounting plates (4) are commonly fixedly connected to a crystallization frame (5), the inner wall of the crystallization frame (5) is fixedly connected to two symmetrical baffles (6), the top inner wall of the box body (2) is rotatably connected to a rotating rod (7), the upper surface of the box body (2) is provided with a reduction motor (8) driven by the rotating rod (7), and the rod wall of the rotating rod (7) is fixedly connected to a plurality of spiral plates (9); The lower surface of the crystallization frame (5) is fixedly connected to a separation frame (10); the inner wall of the bottom end of the crystallization frame (5) is connected to two symmetrical discharge hoppers (11); the outer wall of each discharge hopper (11) is provided with a solenoid valve (12); the inner wall of the box body (2) is provided with a suction pump (13); the suction end of the suction pump (13) is connected to the inner wall of the separation frame (10); and the discharge end of the suction pump (13) is connected to the inner wall of the crystallization frame (5).
2. The crystallization equipment for starch product production and processing according to claim 1, characterized in that: The inner wall of the separation frame (10) is provided with two symmetrical through holes, and the hole walls of the two through holes are movably connected to a V-shaped filter screen plate (14). The end of the rotating rod (7) away from the inner wall of the top end of the box body (2) passes through the inner wall of the crystallization frame (5) and is fixedly connected to a movable plate (15). The lower surface of the movable plate (15) is provided with an elastic rod (16) that fits with the mesh of the V-shaped filter screen plate (14).
3. The crystallization equipment for starch product production and processing according to claim 1, characterized in that: Two symmetrical support blocks (17) are fixedly connected to the inner wall of the bottom end of the box body (2), and a guide plate (18) is fixedly connected to the outer wall of each support block (17).
4. The crystallization equipment for starch product production and processing according to claim 2, characterized in that: The outer walls of the two baffles (6) are respectively provided with a plurality of heating blocks (19) and semiconductor refrigeration plates (20), and the lower surface of the separation frame (10) is provided with a dryer (25).
5. The crystallization equipment for starch product production and processing according to claim 1, characterized in that: The outer wall of the box body (2) is rotatably connected to a box door (21) via a hinge, and the outer wall of the box door (21) is provided with a transparent observation window.
6. The crystallization equipment for starch product production and processing according to claim 1, characterized in that: The inner wall at the bottom end of the box body (2) is provided with two symmetrical sliding grooves (22), the inner walls of the two sliding grooves (22) are slidably connected with sliders (23), the upper surfaces of the two sliders (23) are commonly fixedly connected with a collection box (24), and the outer wall of the collection box (24) is provided with a handle.