Novel basket filter

By using the driving gear in the basket filter to drive the driven gear to rotate, the scraper, stirring rod and cleaning plate are driven to rotate, the problems of filter clogging and impurities accumulation are solved, and efficient filtration and good sewage discharge smoothness are achieved.

CN222969308UActive Publication Date: 2025-06-13WUXI HUAWEI PETROCHEMICAL GENERAL EQUIP CO LTD
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Patent Information

Application Number
CN202421970908.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

After filtration for a period of time, existing basket filters are prone to affect the filter efficiency due to clogging of the filter, and impurities may accumulate at the bottom of the filter during discharge, causing blockage of the sewage outlet.

Method used

A new type of basket filter was designed, using the driving gear to drive the driven gear to rotate, and the rotation shaft simultaneously drives the scraper, stirring rod and cleaning plate to clean the filter and cylinder body to avoid clogging of the filter and impurities accumulation.

Benefits of technology

It effectively avoids filter clogging and impurities accumulation, improves filtration efficiency and sewage discharge smoothness, and extends the service life of the filter.

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Abstract

The utility model relates to the technical field of basket filters, and discloses a novel basket filter which comprises a barrel, a supporting ring is fixedly connected to the inner wall of the barrel, a filter screen is arranged on the upper surface of the supporting ring, a feeding port is formed in the barrel, and a discharging port is formed in the barrel. According to the novel basket type filter, a driving gear drives a driven gear to rotate, a rotating shaft is promoted to drive a scraping plate, a stirring rod and a cleaning plate to rotate at the same time, and the purposes that a filter screen and a cylinder can be cleaned, the filter screen is prevented from being easily blocked, impurities are prevented from being attached to the inner wall of the cylinder, and meanwhile accumulated impurities can be discharged in an auxiliary mode are achieved; the filter has the effect of preventing impurities from blocking the sewage draining exit, and solves the problems that a filter screen of an existing filter is still likely to be blocked by the impurities in the operation process, once the filter screen is blocked, the filtering operation efficiency can be influenced, and the normal sewage draining operation can be influenced due to the fact that the impurities are likely to block the sewage draining exit in the discharging process.
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Description

Technical Field

[0001] This application relates to the technical field of basket filters, and specifically to a new type of basket filter. Background Art

[0002] A basket filter is used on oil or other liquid pipelines to filter debris in the pipeline. The filtering hole area is 2 - 3 times larger than the area of the through - diameter pipe, far exceeding the filtering areas of Y - type and T - type filters. The filter precision of the basket filter belongs to one of the best in filters. The filter screen structure is different from other filter screens. Because of its shape like a basket, it is named basket filter.

[0003] The existing patent (publication number: CN 218686897 U) discloses a new type of basket filter, belonging to the technical field of basket filters, including a filter cylinder and a filter screen. The filter screen is supported inside the filter cylinder, and an opening is provided at the bottom end of the filter screen. It also includes: a feed port provided at the bottom end of the circumferential side of the filter cylinder; a discharge port provided at the upper end of the circumferential side of the filter cylinder; a sewage discharge port provided at the bottom end of the filter cylinder, and a sewage discharge valve is provided in the sewage discharge port. The utility model filters in the way of entering from the bottom and discharging from the top. The filtered impurities remain at the bottom of the filter cylinder. After the impurities accumulate to a certain extent, the sewage discharge valve is opened to discharge the impurities, and there is no need to open the cover to remove the filter basket for cleaning the filter screen; it solves the problem that the existing basket filter must take out the filter basket for cleaning after filtering for a period of time, which is rather troublesome to disassemble and assemble during use and has low efficiency.

[0004] The filter screen of the above - mentioned filter still has the possibility of being blocked by impurities during operation. Once the filter screen is blocked, it will affect the filtering operation efficiency, and the impurities may accumulate at the bottom of the filter during the discharge process, causing the blockage of the sewage discharge port and affecting the normal sewage discharge operation. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, this application provides a new type of basket filter, which has the advantages of being able to clean the filter screen, avoiding the filter screen from being easily blocked, and being able to assist the accumulated impurities to be discharged, avoiding the blockage of the sewage discharge port, etc. It solves the problem that the filter screen of the existing filter still has the possibility of being blocked by impurities during operation. Once the filter screen is blocked, it will affect the filtering operation efficiency, and the impurities may accumulate at the bottom of the filter during the discharge process, causing the blockage of the sewage discharge port and affecting the normal sewage discharge operation.

[0006] To achieve the above object, the present application provides the following technical solution: a novel basket filter, including a cylinder body, wherein a support ring is fixedly connected to the inner wall of the cylinder body, a filter screen is arranged on the upper surface of the support ring, a feed port is arranged inside the cylinder body, a discharge port is arranged inside the cylinder body, an upper cover is slidably sleeved on the top end of the cylinder body, a sewage discharge port is arranged at the bottom of the cylinder body, a lower cover is threadedly connected to the outer circumferential surface of the sewage discharge port, a fixed seat is fixedly connected to the inner wall of the cylinder body, a rotating shaft is rotatably inserted into the inside of the fixed seat, a scraping plate is fixedly sleeved on the outer circumferential surface of the rotating shaft, the upper surface of the scraping plate is in contact with the bottom surface of the filter screen, equally spaced stirring rods are fixedly connected to the outer circumferential surface of the rotating shaft, a cleaning plate is fixedly connected to the outer circumferential surface of the rotating shaft, and the outer surface of the cleaning plate is in contact with the inner wall of the cylinder body.

[0007] Through the above solution, since the filter screen of the existing filter may still be blocked by impurities during operation, once the filter screen is blocked, the filtration operation efficiency will be affected, and the impurities may accumulate at the bottom of the filter during discharge, causing blockage of the sewage discharge port and affecting the normal sewage discharge operation. By driving the driven gear to rotate through the driving gear, the rotating shaft is driven to drive the scraping plate, the stirring rod and the cleaning plate to rotate, thereby cleaning the filter screen and the cylinder body, preventing the filter screen from being easily blocked, avoiding impurities adhering to the inner wall of the cylinder body, and at the same time assisting the discharge of the accumulated impurities to prevent the impurities from blocking the sewage discharge port.

[0008] Further, a first sealing ring is arranged inside the upper cover, and a second sealing ring is arranged inside the lower cover.

[0009] Through the above solution, the sealing effect of the upper cover and the lower cover is improved, and the liquid is prevented from leaking out easily.

[0010] Further, equally spaced columns are fixedly connected to the upper surface of the support ring, the inside of the filter screen is slidably sleeved on the outer circumferential surface of the columns, and a nut is threadedly connected to the outer circumferential surface of each column.

[0011] Through the above solution, the filter screen and the support ring are connected and fixed through the columns and nuts, increasing the stability of the filter screen.

[0012] Further, a motor is arranged inside the cylinder body, a driving gear is rotatably connected to the right side of the motor through an output shaft, a driven gear is fixedly sleeved on the outer circumferential surface of the rotating shaft, and the driven gear is meshed with the driving gear.

[0013] Through the above solution, the driven gear is driven to rotate during the rotation of the driving gear, so that the rotating shaft drives the scraping plate, the stirring rod and the cleaning plate to rotate, providing power for the rotating shaft.

[0014] Further, a first limiting ring is fixedly sleeved on the outer circumferential surface of the rotating shaft, and the outer circumferential surface of the first limiting ring is rotatably connected to the inside of the fixed seat.

[0015] Through the above solution, the rotating shaft is restricted to prevent the rotating shaft from sliding and shifting, and the stability of the movement of the rotating shaft is increased.

[0016] Further, four control rods arranged at equal intervals are rotatably inserted into the inside of the upper cover. A positioning rod is threadedly connected to the outer circumferential surface of each control rod. Four positioning holes arranged at equal intervals are formed in the outer circumferential surface of the cylinder body, and the outer circumferential surface of the positioning rod is slidably inserted into the cylinder body through the positioning holes.

[0017] Through the above solution, the control rod can be rotated to drive the positioning rod to move into or out of the positioning hole, which is convenient for the installation and disassembly of the upper cover.

[0018] Further, a second limiting ring is fixedly sleeved on the outer circumferential surface of each control rod, and the outer circumferential surface of the second limiting ring is rotatably connected to the inside of the upper cover.

[0019] Through the above solution, the control rod is restricted to prevent the control rod from sliding and shifting, and the stability of the movement of the control rod is increased.

[0020] Further, two limiting blocks are fixedly connected to the outer circumferential surface of each positioning rod, and the outer surfaces of the limiting blocks are slidably connected to the upper cover through the empty grooves formed in the inside of the upper cover.

[0021] Through the above solution, the positioning rod is restricted to prevent the positioning rod from rotating along with the control rod, and the positioning rod is always moved horizontally.

[0022] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0023] For this new type of basket filter, the driving gear drives the driven gear to rotate, so that the rotating shaft drives the scraper, the stirring rod and the cleaning plate to rotate at the same time, achieving the effect of being able to clean the filter screen and the cylinder body, preventing the filter screen from being easily blocked, and also preventing impurities from adhering to the inner wall of the cylinder body. At the same time, it can also assist the discharge of the accumulated impurities and prevent the impurities from blocking the sewage outlet, solving the problem that the filter screen of the existing filter may still be blocked by impurities during the operation process. Once the filter screen is blocked, it will affect the filtration operation efficiency, and the impurities may cause the blockage of the sewage outlet during the discharge process, affecting the normal sewage discharge operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is the overall three-dimensional structure diagram of the present application;

[0025] Figure 2 is the structure diagram of the cylinder body of the present application;

[0026] Figure 3 This is the overall cross-sectional structural diagram of this application;

[0027] Figure 4 This is the shaft structure diagram for this application;

[0028] Figure 5 For this application Figure 3 A magnified structural diagram;

[0029] Figure 6 For this application Figure 4 Enlarged structural diagram at point B.

[0030] In the figure:

[0031] 1. Cylinder; 2. Support ring; 3. Filter; 4. Feed inlet; 5. Discharge outlet; 6. Upper cover; 7. First sealing ring; 8. Drain outlet; 9. Lower cover; 10. Second sealing ring; 11. Column; 12. Nut; 13. Fixed seat; 14. Rotating shaft; 15. Scraper; 16. Stirring rod; 17. Cleaning plate; 18. Motor; 19. Driving gear; 20. Driven gear; 21. First limiting ring; 22. Control rod; 23. Positioning rod; 24. Positioning hole; 25. Second limiting ring; 26. Limit block. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0033] See also Figure 3 , Figure 4 and Figure 6 A novel basket filter in this embodiment includes a cylinder 1, a support ring 2 is fixedly connected to the inner wall of the cylinder 1, a filter screen 3 is arranged on the upper surface of the support ring 2, a feed port 4 is arranged inside the cylinder 1, a discharge port 5 is arranged inside the cylinder 1, an upper cover 6 is slidably sleeved on the top of the cylinder 1, a sewage outlet 8 is arranged at the bottom of the cylinder 1, and a lower cover 9 is threadedly connected to the outer circumferential surface of the sewage outlet 8, a fixed seat 13 is fixedly connected to the inner wall of the cylinder 1, a rotating shaft 14 is rotatably inserted inside the fixed seat 13, a scraper 15 is fixedly sleeved on the outer circumferential surface of the rotating shaft 14, and the upper surface of the scraper 15 contacts the bottom surface of the filter screen 3, and the outer circumferential surface of the rotating shaft 14 is fixedly connected to stirring rods 16 arranged equidistantly, and the outer circumferential surface of the rotating shaft 14 is fixedly connected to a cleaning plate 17, and the outer surface of the cleaning plate 17 contacts the inner wall of the cylinder 1.

[0034] See also Figure 3 andFigure 4 , a first sealing ring 7 is provided inside the upper cover 6, and a second sealing ring 10 is provided inside the lower cover 9, improving the sealing effect of the upper cover 6 and the lower cover 9 and preventing liquid from leaking out easily.

[0035] Please refer to Figure 3 and Figure 4 , a column 11 arranged at equal intervals is fixedly connected to the upper surface of the support ring 2, the inside of the filter screen 3 is slidably sleeved on the outer circumferential surface of the column 11, and a nut 12 is threadedly connected to the outer circumferential surface of each column 11. The filter screen 3 and the support ring 2 are connected and fixed through the column 11 and the nut 12, increasing the stability of the filter screen 3.

[0036] Please refer to Figure 4 and Figure 6 , a motor 18 is provided inside the cylinder body 1, a driving gear 19 is rotatably connected to the right side of the motor 18 through an output shaft, a driven gear 20 is fixedly sleeved on the outer circumferential surface of the rotating shaft 14, and the driven gear 20 meshes with the driving gear 19. When the driving gear 19 rotates, it drives the driven gear 20 to rotate, and then the rotating shaft 14 drives the scraping plate 15, the stirring rod 16 and the cleaning plate 17 to rotate, providing power for the rotating shaft 14.

[0037] Please refer to Figure 4 and Figure 6 , a first limiting ring 21 is fixedly sleeved on the outer circumferential surface of the rotating shaft 14, and the outer circumferential surface of the first limiting ring 21 is rotatably connected to the inside of the fixed seat 13, restricting the rotating shaft 14 to prevent it from sliding and offsetting, and increasing the stability of the movement of the rotating shaft 14.

[0038] Please refer to Figure 1 , Figure 3 and Figure 5 , four control rods 22 arranged at equal intervals are rotatably inserted into the inside of the upper cover 6, a positioning rod 23 is threadedly connected to the outer circumferential surface of each control rod 22, four positioning holes 24 arranged at equal intervals are formed on the outer circumferential surface of the cylinder body 1, and the outer circumferential surface of the positioning rod 23 is slidably inserted into the cylinder body 1 through the positioning holes 24. The control rod 22 can be rotated to drive the positioning rod 23 to move into or out of the positioning holes 24, facilitating the installation and disassembly of the upper cover 6.

[0039] Please refer to Figure 3 and Figure 5 , a second limiting ring 25 is fixedly sleeved on the outer circumferential surface of each control rod 22, and the outer circumferential surface of the second limiting ring 25 is rotatably connected to the inside of the upper cover 6, restricting the control rod 22 to prevent it from sliding and offsetting, and increasing the stability of the movement of the control rod 22.

[0040] Please refer to Figure 3 and Figure 5, two limiting blocks 26 are fixedly connected to the outer circumferential surface of each positioning rod 23. The outer surfaces of the limiting blocks 26 are respectively slidably connected to the upper cover 6 through empty slots formed inside the upper cover 6 to limit the positioning rod 23 and prevent the positioning rod 23 from rotating along with the control rod 22, so as to ensure that the positioning rod 23 always moves horizontally.

[0041] In a new type of basket filter in this embodiment, the driving gear 19 drives the driven gear 20 to rotate, so that the rotating shaft 14 drives the scraper 15, the stirring rod 16 and the cleaning plate 17 to rotate at the same time, achieving the effect of being able to clean the filter screen 3 and the cylinder body 1, preventing the filter screen 3 from being easily blocked, preventing impurities from adhering to the inner wall of the cylinder body 1, and at the same time being able to assist the discharge of the accumulated impurities to prevent the impurities from blocking the sewage outlet 8, solving the problem that the filter screen 3 of the existing filter may still be blocked by impurities during operation. Once the filter screen 3 is blocked, the filtration operation efficiency will be affected, and the impurities may cause blockage of the sewage outlet 8 during the discharge process, affecting the normal sewage discharge operation.

[0042] It should be noted that a handle is provided on the upper surface of the upper cover 6, and the upper cover 6 can be taken and placed through the handle.

[0043] The working principle of the above embodiment is as follows:

[0044] When filtration operation is required, the liquid is injected into the cylinder body 1 from the feed port 4. The liquid will move upward through the filter screen 3 and finally flow out through the discharge port 5. The impurities in the liquid will be intercepted by the filter screen 3 inside the cylinder body 1. The lower cover 9 can be unscrewed regularly for sewage discharge. During the sewage discharge process, the motor 18 can be started as the power to drive the driving gear 19 to rotate through the output shaft. The driving gear 19 drives the rotating shaft 14 to rotate through the driven gear 20. The rotating shaft 14 drives the scraper 15, the stirring rod 16 and the cleaning plate 17 to rotate at the same time. During the rotation process, the scraper 15 can scrape off the impurities on the filter screen 3 to prevent the filter screen 3 from being easily blocked. During the rotation process of the cleaning plate 17, the impurities adhering to the inside of the cylinder body 1 can be cleaned to prevent the impurities from adhering to the cylinder body 1. During the rotation process of the stirring rod 16, the impurities at the bottom of the cylinder body 1 can be stirred to assist the discharge of the impurities and prevent the impurities from blocking the sewage outlet 8. If the filtration efficiency is low during the filtration operation, the motor 18 can also be started to drive the scraper 15 to clean the filter screen 3 to ensure the filtration quality and improve the filtration efficiency. When the filter screen 3 needs to be disassembled and maintained, the control rod 22 can be rotated to drive the positioning rod 23 to move out of the positioning hole 24, canceling the positioning restriction of the positioning rod 23 on the upper cover 6. Then the upper cover 6 can be removed, and the nut 12 can be unscrewed to remove the filter screen 3 for maintenance.

[0045] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0046] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A novel basket filter, comprising a cylinder (1), characterized in that: The inner wall of the cylinder (1) is fixedly connected to a support ring (2), the upper surface of the support ring (2) is provided with a filter screen (3), the interior of the cylinder (1) is provided with a feed port (4), the interior of the cylinder (1) is provided with a discharge port (5), the top end of the cylinder (1) is slidably sleeved with an upper cover (6), the bottom of the cylinder (1) is provided with a sewage outlet (8), the outer circumferential surface of the sewage outlet (8) is threadedly connected to a lower cover (9), and the inner wall of the cylinder (1) is fixedly connected to a fixed filter screen (3). A seat (13) is provided, wherein a rotating shaft (14) is rotatably inserted inside the fixed seat (13), a scraper (15) is fixedly sleeved on the outer circumferential surface of the rotating shaft (14), the upper surface of the scraper (15) contacts the bottom surface of the filter screen (3), the outer circumferential surface of the rotating shaft (14) is fixedly connected to stirring rods (16) arranged at equal distances, and the outer circumferential surface of the rotating shaft (14) is fixedly connected to a cleaning plate (17), the outer surface of the cleaning plate (17) contacts the inner wall of the cylinder (1).

2. A novel basket filter according to claim 1, characterized in that: A first sealing ring (7) is provided inside the upper cover (6), and a second sealing ring (10) is provided inside the lower cover (9).

3. A novel basket filter according to claim 1, characterized in that: The upper surface of the support ring (2) is fixedly connected to upright posts (11) arranged at equal intervals, the interior of the filter screen (3) is slidably sleeved with the outer circumferential surface of the upright posts (11), and the outer circumferential surface of each upright post (11) is threadedly connected to a nut (12).

4. A novel basket filter according to claim 1, characterized in that: A motor (18) is provided inside the cylinder (1), and a driving gear (19) is rotatably connected to the right side of the motor (18) via an output shaft. A driven gear (20) is fixedly sleeved on the outer circumferential surface of the rotating shaft (14), and the driven gear (20) is meshed with the driving gear (19).

5. A novel basket filter according to claim 1, characterized in that: A first limiting ring (21) is fixedly sleeved on the outer circumferential surface of the rotating shaft (14), and the outer circumferential surface of the first limiting ring (21) is rotatably connected to the interior of the fixing seat (13).

6. A novel basket filter according to claim 1, characterized in that: Four equally spaced control rods (22) are rotatably plugged into the interior of the upper cover (6); the outer circumferential surface of each control rod (22) is threadedly connected to a positioning rod (23); the outer circumferential surface of the cylinder (1) is provided with four equally spaced positioning holes (24); the outer circumferential surface of the positioning rod (23) is slidably plugged into the cylinder (1) through the positioning holes (24).

7. A novel basket filter according to claim 6, characterized in that: A second limiting ring (25) is fixedly sleeved on the outer circumferential surface of each control rod (22), and the outer circumferential surface of the second limiting ring (25) is rotatably connected to the interior of the upper cover (6).

8. A novel basket filter according to claim 6, characterized in that: The outer circumferential surface of each positioning rod (23) is fixedly connected to two limit blocks (26), and the outer surfaces of the limit blocks (26) are slidably connected to the upper cover (6) via empty grooves provided inside the upper cover (6).

Citation Information

Patent Citations

  • Novel basket filter

    CN218686897U