High-pressure filter with self-cleaning function
By designing a self-cleaning structure and replacement structure in the high-pressure filter, the problems of reduced working efficiency and shortened service life caused by blockage of filter holes are solved, automatic cleaning and rapid replacement are achieved, and the service life and work efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202422002108.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-17
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-17
AI Technical Summary
The filter holes of high-pressure filters have accumulated impurities due to long-term use, which leads to blockage of the filter, increases the system load, shortens the service life, and replaces the filter screen to stop the system, extend the construction period, is inefficient and has a high labor intensity.
A high-pressure filter with self-cleaning function is designed, including a cleaning structure, which cleans the filter screen through the moving ring driving nozzle, and uses a motor to drive the bevel gear to drive the screw to rotate, so that the moving ring can be lifted and lowered, and the filter screen and filter element is flushed through a soft water pipe. At the same time, a replacement structure is set up to facilitate the replacement of the filter element and filter mesh.
Automatic cleaning of the filter mesh and filter element is realized, reducing the number of shutdowns and replacements, extending the service life of the equipment, improving working efficiency, and ensuring tight connections through sealing rings to avoid impurities accumulation.
Smart Images

Figure CN222969456U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-pressure filters, and specifically relates to a high-pressure filter with a self-cleaning function. Background Technique
[0002] A high-pressure filter is a filter used to filter solid and liquid impurities in high-pressure compressed air. The high-pressure filter is suitable for filtering solid and liquid impurities in high-pressure compressed air. The aluminum alloy high-pressure filter can handle compressed air up to 50 barg at most, and the stainless steel high-pressure filter can handle compressed air up to 350 barg at most.
[0003] After the filtration system of the high-pressure filter is used for a long time, due to the accumulation of impurities, the impurities will block the filter holes of the filter, the pressure difference before and after the filter will increase, the load on the system power components will increase, and its service life will be shortened. After a large amount of impurities accumulate on the filter holes of the filter, it is necessary to stop the system to replace the filter screen, which will prolong the construction period, have low efficiency, and high labor intensity. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-pressure filter with a self-cleaning function, so as to solve the problem of reduced working efficiency caused by the blockage of the filter holes of the filter in the above-mentioned background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-pressure filter with a self-cleaning function, including a housing, an air outlet is connected to the lower surface of the housing, and a connection cover is further included. The connection cover is threadedly connected to the upper surface of the housing, and an air inlet is connected to the upper surface of the connection cover. The housing is connected with a cleaning structure, and the cleaning structure can clean the filter screen while the moving ring moves up and down in the housing.
[0006] Preferably, the cleaning structure includes a motor, the motor is installed on the side surface of the housing, a bevel gear is installed on the outer surface of the rotating shaft of the motor, and the bevel gear is meshed with another bevel gear below it. This bevel gear is fixedly installed on the outer surface of the lead screw. The lead screw is rotatably installed on the bottom surface of the sandwich layer of the housing. A connecting piece is rotatably connected to the outer surface of the lead screw, and this connecting piece is fixedly connected to the moving ring. Nozzles are installed on the inner wall surface of the moving ring, and the nozzles are connected through a water pipe. The other end of the water pipe slides through the outer surface of the housing, and a limiting groove corresponds to the lower part of the water pipe.
[0007] By adopting the above technical solution, the nozzles can be driven by the moving ring to wash the filter screen.
[0008] Preferably, the water pipe is made of a flexible material.
[0009] By adopting the above technical solution, it is convenient for the water pipe to be pulled.
[0010] Preferably, the connection cover is connected with a replacement structure, and the replacement structure can replace the filter element and the filter screen by disassembling the connection cover.
[0011] With the above technical solution, when the water cleaning fails to achieve the effect, the filter element and the filter screen can be replaced.
[0012] Preferably, the replacement structure includes bolts, the bolts are equidistantly installed on the upper surface of the connection cover, and the lower surface of the connection cover is threadedly connected with the filter element and the filter screen.
[0013] With the above technical solution, when the water cleaning is not satisfied, the filter element can be directly replaced.
[0014] Preferably, the replacement structure includes bolts, the bolts are equidistantly installed on the upper surface of the connection cover, the lower surface of the connection cover is threadedly connected with the filter element and the filter screen, and a sealing ring is installed on the lower surface of the connection cover.
[0015] With the above technical solution, the connection of the connection cover is made more tightly.
[0016] Preferably, the filter element is inside the filter screen.
[0017] With the above technical solution, it is convenient for air to be filtered inside.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: The high-pressure filter with self-cleaning function:
[0019] 1. The high-pressure filter with self-cleaning function is provided with a cleaning structure for cleaning the filter element and the filter screen. When the water pipe connected to the moving ring is opened, the nozzle sprays water on the filter element and the filter screen. A plurality of nozzles are installed on the inner wall of the moving ring, and the dust on each side surface of the filter element and the filter screen can be washed away.
[0020] 2. Further, when the motor is started, the bevel gear will drive the lead screw to rotate, so that the moving ring moves downward inside the housing, making the filter element and the filter screen be washed more comprehensively. And the connected water pipe is made of soft material, so that the water pipe can move under the restriction of the limiting groove, and the cleaning of the filter element and the filter screen can reduce the replacement times, avoid multiple shutdowns, and improve the working efficiency.
[0021] 3. Further, when the service life of the filter element and the filter screen reaches, replacement is required. First, the bolts on the upper surface of the connection cover are disassembled, then the connection cover is rotated to draw out the filter screen and the filter element for replacement, and finally reinstalled. The replacement of the filter element and the filter screen is more convenient, and the connection is made more tightly through the sealing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1Schematic diagram of the axonometric surface structure of the present utility model;
[0023] Figure 2 Schematic diagram of the front sectional structure of the present utility model;
[0024] Figure 3 Schematic diagram of the axonometric sectional structure of the present utility model;
[0025] Figure 4 Schematic diagram of the top sectional structure of the present utility model.
[0026] In the figure: 1, outer shell; 2, air outlet; 3, connecting cover; 4, air inlet; 5, motor; 6, bevel gear; 7, lead screw; 8, moving ring; 9, nozzle; 10, water pipe; 11, limiting groove; 12, sealing ring; 13, bolt; 14, filter element; 15, filter screen. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figures 1-4 , the present utility model provides a technical solution: a high-pressure filter with a self-cleaning function, including an outer shell 1, an air outlet 2, a connecting cover 3, an air inlet 4, a motor 5, a bevel gear 6, a lead screw 7, a moving ring 8, a nozzle 9, a water pipe 10, a limiting groove 11, a sealing ring 12, a bolt 13, a filter element 14, and a filter screen 15.
[0029] Embodiment 1
[0030] The high-pressure filter with a self-cleaning function is provided with a cleaning structure, which can drive the nozzle 9 through the moving ring 8 to clean the filter element 14 and the filter screen 15. Specifically:
[0031] The lower surface of the outer shell 1 is connected with an air outlet 2, and further includes a connection cover 3. The upper surface of the outer shell 1 is threadedly connected with the connection cover 3, and the upper surface of the connection cover 3 is connected with an air inlet 4. The outer shell 1 is connected with a cleaning structure. The cleaning structure includes a motor 5. The motor 5 is installed on the side surface of the outer shell 1. A bevel gear 6 is installed on the outer surface of the rotating shaft of the motor 5. Another bevel gear 6 is meshed and connected below the bevel gear 6. This bevel gear 6 is fixedly installed on the outer surface of a lead screw 7. The lead screw 7 is rotatably installed on the bottom surface of the interlayer of the outer shell 1. A connecting piece is rotatably connected to the outer surface of the lead screw 7. A nozzle 9 is installed on the inner wall surface of the moving ring 8, and the nozzle 9 is connected through a water pipe 10. The other end of the water pipe 10 slidably penetrates through the outer surface of the outer shell 1. A limiting groove 11 corresponds to the lower part of the water pipe 10. The water pipe 10 is made of a flexible material. A plurality of nozzles 9 are arranged at equal intervals;
[0032] When the high-pressure filter with self-cleaning function filters air, first, the air enters the interior of the outer shell 1 through the air inlet 4, then the air will pass through the filter element 14 and the filter screen 15, and finally is discharged through the air outlet 2. After being used for a period of time, dust will adhere to the filter element 14 and the filter screen 15. As Figure 2 shown, at this time, the motor 5 is turned on, so that the motor 5 drives the bevel gear 6 on the outer surface of the rotating shaft to rotate. Since another bevel gear 6 is meshed and connected below the bevel gear 6, and this bevel gear 6 is fixedly installed on the outer surface of the lead screw 7, the lead screw 7 rotates, so that the connecting piece rotatably connected to the outer surface of the lead screw 7 moves downward. Since this connecting piece is fixedly connected to the moving ring 8, the moving ring 8 will be driven to move downward. At the same time, the nozzle 9 installed on the inner wall surface of the moving ring 8 is connected to the water pipe 10 and turned on, so that the nozzle 9 sprays high-pressure water flow to wash the filter screen 15. Then the moving ring 8 will make the water pipe 10 slide downward in the limiting groove 11, so that the moving ring 8 drives the nozzle 9 to wash the whole of the filter element 14 and the filter screen 15. When the motor 5 is turned on to rotate in the reverse direction, the lead screw 7 will be driven to rotate in the reverse direction, so that the moving ring 8 can move upward. In this way, the attached dust will be washed clean, and finally the water flow is discharged through the air outlet 2 at the lower end.
[0033] Embodiment 2
[0034] The high-pressure filter with self-cleaning function is also provided with a replacement structure. After the connection cover 3 is rotated and disassembled, the filter element 14 and the filter screen 15 can be directly replaced. Specifically:
[0035] The connection cover 3 is connected with a replacement structure. The replacement structure can replace the filter element 14 and the filter screen 15 by disassembling the connection cover 3. The replacement structure includes bolts 13. The bolts 13 are installed on the upper surface of the connection cover 3 at equal intervals. The lower surface of the connection cover 3 is threadedly connected with the filter element 14 and the filter screen 15. A sealing ring 12 is installed on the lower surface of the connection cover 3. The filter element 14 is inside the filter screen 15;
[0036] When the filter element 14 and the filter screen 15 reach their service life, they need to be replaced. First, the bolts 13 on the upper surface of the connecting cover 3 are disassembled in sequence. Then, the connecting cover 3 is rotated so that the connecting cover 3 is separated from the housing 1. Then, the filter element 14 and the filter screen 15 are taken out for replacement. Finally, the connecting cover 3 is reinstalled on the upper surface of the housing 1 through the bolts 13, and the sealing ring 12 can also make the connection more tight.
[0037] Working principle: When using the high-pressure filter with self-cleaning function, a cleaning structure is provided, which can make the moving ring 8 lift and lower inside the housing 1 through the lead screw 7, and at the same time drive the nozzle 9 to clean the filter screen 15. The replacement structure can quickly replace the filter element 14 and the filter screen 15, increasing the overall practicability.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-pressure filter with a self-cleaning function, comprising a housing (1), wherein the lower surface of the housing (1) is connected to an air outlet (2), characterized in that: The invention also comprises a connection cover (3), the upper surface of the outer shell (1) being threadedly connected to the connection cover (3), and the upper surface of the connection cover (3) being connected to an air inlet (4), and the outer shell (1) being connected to a cleaning structure, and the cleaning structure enables the movable ring (8) to clean the filter screen (15) while the outer shell (1) is raised or lowered.
2. A high pressure filter with self-cleaning function according to claim 1, characterized in that: The cleaning structure comprises a motor (5), the motor (5) being mounted on the side surface of the housing (1), a bevel gear (6) being mounted on the outer surface of the rotating shaft of the motor (5), another bevel gear (6) being meshingly connected below the bevel gear (6), the bevel gear (6) being fixedly mounted on the outer surface of a screw rod (7), the screw rod (7) being rotatably mounted on the interlayer bottom surface of the housing (1), the outer surface of the screw rod (7) being rotatably connected with a connecting piece, the connecting piece being fixedly connected to a moving ring (8), a nozzle (9) being mounted on the inner wall surface of the moving ring (8), and the nozzle (9) being connected via a water pipe (10), the other end of the water pipe (10) slidingly penetrating the outer surface of the housing (1), and a limiting groove (11) corresponding to the lower portion of the water pipe (10).
3. A high pressure filter with self-cleaning function according to claim 2, characterized in that: The water pipe (10) is made of soft material.
4. A high pressure filter with self-cleaning function according to claim 2, characterized in that: A plurality of nozzles (9) are arranged at equal intervals.
5. The high pressure filter with self-cleaning function according to claim 1, characterized in that: The connection cover (3) is connected to a replacement structure, and the replacement structure can replace the filter element (14) and the filter screen (15) by disassembling the connection cover (3).
6. A high pressure filter with self-cleaning function according to claim 5, characterized in that: The replacement structure comprises bolts (13), wherein the bolts (13) are installed at equal intervals on the upper surface of the connection cover (3), the lower surface of the connection cover (3) is threadedly connected with a filter element (14) and a filter screen (15), and the lower surface of the connection cover (3) is installed with a sealing ring (12).
7. The high pressure filter with self-cleaning function according to claim 5, characterized in that: The filter element (14) is the interior of the filter screen (15).