Combined all-dimensional dust fall system

By designing a combined all-round dust reduction system, micro-fog spray is achieved using ultrasonic nozzles and fans, the existing mist spraying problems are solved, and the dust reduction effect is achieved with high efficiency and low cost.

CN222969491UActive Publication Date: 2025-06-13SHANDONG HUANENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421907390.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-13
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In use, existing mist emitters have problems such as large investment, large water consumption, and are not conducive to energy conservation, making it difficult to effectively solve the dust reduction needs of large dust-polluted places.

Method used

A combined all-round dust reduction system is designed, including dust reduction main station, dust reduction jet cannon, ultrasonic nozzle, fan and control box and other components. The water is converted into micro-fog particles through the ultrasonic nozzle, and the fan assists spraying is used to achieve a 360-degree dust suppression effect without dead angles.

Benefits of technology

The system achieves dust reduction effects of annual maintenance-free, low investment, low water consumption and low energy consumption, which can effectively solve the dust reduction needs of large dust-polluted places and improve dust suppression efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a combined all-directional dust fall system which comprises a dust fall master station, a dust fall water inlet, an inlet water quality filter, a booster pump motor, a booster pump, a precision filter, an electromagnetic distribution valve, a pressure release valve, an electromagnetic water level gauge, a transmissible pressure gauge, a window water level gauge, a water drainage hole, a distribution device, a manual pressure regulating valve and a distribution pipeline, the dust fall spraying fog gun is composed of a spraying integration box, an ultrasonic sprayer, a fan, a protection cover, a fog gun water inlet pipe, a support and a control box. The electronic control system of the dust fall master station controls the spray heads of the fog guns, and spray particles can be smaller than or equal to 3 microns and are adjustable. According to the system disclosed by the utility model, a set of host can control a plurality of sets of dust fall spraying fog gun nozzles, and a plurality of dust suppression points can be arranged for control, so that full coverage of industrial dust raising treatment is realized.
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Description

Technical Field

[0001] The present invention belongs to the technical field of unorganized dust control, and particularly relates to a combined all-round dust reduction system. Background Art

[0002] A fog gun is a common environmental protection device, which mainly purifies the dust in the air. The principle is to atomize water by an atomizing nozzle, and then drive the fan blades by a blower to blow strong wind to disperse the water droplets into the air. The atomized water droplets adsorb the dust in the air and become heavier and fall to the ground, thus realizing the process of dust control. Existing fog guns can be adjusted at different angles and directions for more convenient operation, but there are still many deficiencies in use.

[0003] Fog guns are widely used in the dust suppression work of dust-polluted industries such as coal preparation plants, mining areas, port coal plants, power plants, steel plants, and coke plants. They are also used for dust reduction and temperature reduction at demolition sites, water conservancy dams, highway bridges, etc. They can also be used for large-area disinfection and epidemic prevention in garbage dumps and after natural disasters.

[0004] During the use process, multiple fog guns need to be equipped in one factory building to fully cover the factory area, resulting in large investment and large water consumption, which is not conducive to energy conservation. Utility Model Content

[0005] In order to make up for the deficiencies of the existing technology, the present utility model provides a combined all-round dust reduction system with reasonable structural design, convenient use, having the advantages of small investment, good atomization effect, less occupied space, convenient movement, and realizing annual maintenance-free, and can effectively solve the dust reduction requirements of large dust-polluted places.

[0006] A combined all-round dust reduction system includes a dust reduction main station, a dust reduction water inlet, an inlet water quality filter, a pressurized pump motor, a pressurized pump, a precision filter, an electromagnetic distribution valve, a pressure relief valve, an electromagnetic water level gauge, a remote pressure gauge, a window water level gauge, a drain hole, a distribution device, a manual pressure regulating valve, a distribution pipeline, a dust reduction spray fog gun, a spray integration box, an ultrasonic nozzle, a blower, a protective cover, a fog gun water inlet pipe, a bracket, and a control box. The dust reduction main station is located at the center of the entire dust reduction system, the distribution device is close to the dust reduction main station, and the dust reduction spray fog guns are distributed in the areas where dust reduction is required and are fixedly installed through brackets. The dust reduction water enters the dust reduction main station through the dust reduction water inlet, and then successively passes through the inlet water quality filter, the pressurized pump driven by the pressurized pump motor, and the precision filter for filtration and pressurization treatment. The electromagnetic distribution valve is connected to the distribution pipeline in the distribution device, and the manual pressure regulating valve can manually adjust the water pressure in the distribution pipeline. The control box is connected to the relevant electrical components in the dust reduction main station, the distribution device, and the dust reduction spray fog gun.

[0007] Inside the dust suppression main station of the present utility model, there are an inlet water quality filter, a pressurized pump motor, a pressurized pump, a precision filter, an electromagnetic distribution valve, a pressure relief valve, an electromagnetic water level gauge, a remote pressure gauge, a window water level gauge, and a drain hole).

[0008] Inside the spray integration box of the present utility model, there are ultrasonic nozzles. The ultrasonic nozzles can effectively convert water into um and micro mist particles and adjust the size of the mist particles.

[0009] Inside the control box of the present utility model, there is a PLC control system, and there is a pressure display for detecting the pipeline pressure and switching between manual / automatic modes.

[0010] The working principle of the present utility model is as follows: The dust suppression water first enters the dust suppression main station through the dust suppression water inlet, and then successively passes through the inlet water quality filter, the pressurized pump (driven by the pressurized pump motor), and the precision filter for filtration and pressurization. The treated water passes through the electromagnetic distribution valve. Part of the water may be pressure-regulated through the pressure relief valve. At the same time, the electromagnetic water level gauge, the remote pressure gauge, and the window water level gauge monitor the water level and pressure in real time. The drain hole is used to discharge the excess water. The electromagnetic distribution valve is connected to the distribution pipeline in the distribution device. The manual pressure regulating valve can manually adjust the water pressure in the distribution pipeline. The distribution pipeline transports the water to each dust suppression spray cannon. The water enters the spray integration box through the spray cannon water inlet pipe and sprays out from the ultrasonic nozzles. The fan generates wind to assist in spraying, and the protective cover protects the entire device. The control box is connected to the relevant electrical components in the dust suppression main station, the distribution device, and the dust suppression spray cannon to realize the control of the entire system.

[0011] The combined all-round dust suppression system has the following advantages:

[0012] (1) This system can be automatically or manually controlled, and can achieve timed dust suppression and untimed dust suppression.

[0013] (2) The dust suppression main station of this system can control multiple dust suppression spray cannons, and the number of dust suppression spray cannons can be increased or decreased according to actual needs. Overall, it realizes multi-directional dust suppression in different scenarios and achieves 360-degree dust suppression without dead angles;

[0014] (3) The ultrasonic nozzles of the present utility model adopt double ultrasonic nozzles, and the spray volume of the nozzles can be adjusted, which can be adjusted according to different scenarios, and the minimum particle size ≤ 5um

[0015] (4) The operation process of the whole set of devices is simple, with low investment, low energy consumption, and high automation degree, greatly improving the dust suppression efficiency and being conducive to industrial application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a process flow schematic diagram of the patent of the present implementation model;

[0017] Figure 2 Schematic diagram of the dust suppression main station for this new type of patent

[0018] Figure 3 Schematic diagram of the dust suppression spray fog cannon for this new type of patent

[0019] Among them, the reference numerals are as follows:

[0020] Dust suppression main station 1, dust suppression water inlet 1.1, inlet water quality filter 1.2, pressurized pump motor 1.3, pressurized pump 1.4, precision filter 1.5, electromagnetic distribution valve 1.6, pressure relief valve 1.7, electromagnetic water level gauge 1.8, remote pressure gauge 1.9, window water level gauge 1.10, drain hole 1.11, distribution device 2, manual pressure regulating valve 2.1, distribution pipeline 2.2, dust suppression spray fog cannon 3, spray integration box 3.1, ultrasonic nozzle 3.2, fan 3.3, protective cover 3.4, fog cannon water inlet pipe 3.5, support 3.6, control box 4 Specific implementation manners

[0021] The following further elaborates on this new type of patent of the present utility model in conjunction with embodiments, but the new type of patent of the present utility model is not limited thereto

[0022] A combined all-round dust suppression system, characterized in that it includes a dust suppression main station 1, a dust suppression water inlet 1.1, an inlet water quality filter 1.2, a pressurized pump motor 1.3, a pressurized pump 1.4, a precision filter 1.5, an electromagnetic distribution valve 1.6, a pressure relief valve 1.7, an electromagnetic water level gauge 1.8, a remote pressure gauge 1.9, a window water level gauge 1.10, a drain hole 1.11, a distribution device 2, a manual pressure regulating valve 2.1, a distribution pipeline 2.2, a dust suppression spray fog cannon 3, a spray integration box 3.1, an ultrasonic nozzle 3.2, a fan 3.3, a protective cover 3.4, a fog cannon water inlet pipe 3.5, a support 3.6, and a control box 4. The dust suppression main station 1 is located at the central position of the entire dust suppression system. The distribution device 2 is close to the dust suppression main station 1. The dust suppression spray fog cannons 3 are distributed in the areas where dust suppression is required and are fixedly installed through the supports 3.6. The dust suppression water enters the dust suppression main station 1 through the dust suppression water inlet 1.1, and then successively passes through the inlet water quality filter 1.2, the pressurized pump 1.4 driven by the pressurized pump motor 1.3, and the precision filter 1.5 for filtration and pressurization treatment. The electromagnetic distribution valve 1.6 is connected to the distribution pipeline 2.2 in the distribution device 2. The manual pressure regulating valve 2.1 can manually adjust the water pressure in the distribution pipeline 2.2. The control box 4 is connected to the relevant electrical components in the dust suppression main station 1, the distribution device 2, and the dust suppression spray fog cannon 3

[0023] Inside the dust reduction main station 1 of the present utility model, there are an inlet water quality filter 1.2, a pressurized pump motor 1.3, a pressurized pump 1.4, a precision filter 1.5, an electromagnetic distribution valve 1.6, a pressure relief valve 1.7, an electromagnetic water level gauge 1.8, a remote pressure gauge 1.9, a window water level gauge 1.10, and a drain hole 1.11.

[0024] Inside the spray integration box 3.1 of the present utility model, there is an ultrasonic spray head 3.2. The ultrasonic spray head 3.2 can effectively convert water into um and micro mist particles and adjust the size of the mist particles.

[0025] Inside the control box 4 of the present utility model, there is a PLC control system, and a pressure display for detecting the pipeline pressure is provided to switch between manual / auto modes.

[0026] As Figure 1 shown in a combined all-round dust reduction system, all dust removal spray fog guns 3 are controlled by the dust reduction main station 1. The dust removal spray fog guns 3 and the dust reduction main station 1 are interconnected through a distribution device 2. The electrical connection and control of the dust reduction main station 1 and the dust removal spray fog guns 3 are all controlled by the control box 4.

[0027] As Figure 2 shown, the dust reduction main station 1 consists of a dust reduction water inlet 1.1, an inlet water quality filter 1.2, a pressurized pump motor 1.3, a pressurized pump 1.4, a precision filter 1.5, an electromagnetic distribution valve 1.6, a pressure relief valve 1.7, an electromagnetic water level gauge 1.8, a remote pressure gauge 1.9, a window water level gauge 1.10, and a drain hole 1.11.

[0028] As Figure 3 shown, the dust reduction spray fog gun 3 consists of a spray integration box 3.1, an ultrasonic spray head 3.2, a fan 3.3, a protective cover 3.4, a fog gun inlet pipe 3.5, a bracket 3.6, and a control box 4.

[0029] The above specific implementation manners cannot be used as a limitation on the protection scope of this patent. For those skilled in the art of this technology, any alternative improvement or transformation made to the implementation manners of this patent falls within the protection scope of this patent.

[0030] Matters not detailed in this patent are all well-known technologies to those skilled in the art of this technology.

Claims

1. A combined omnidirectional dust suppression system, characterized in that: The system comprises a dust suppression main station (1), a dust suppression water inlet (1.1), an imported water quality filter (1.2), a booster pump motor (1.3), a booster pump (1.4), a precision filter (1.5), an electromagnetic distribution valve (1.6), a pressure relief valve (1.7), an electromagnetic water level gauge (1.8), a remote pressure gauge (1.9), a window water level gauge (1.10), a water discharge hole (1.11), a distribution device (2), a manual pressure regulating valve (2.1), a distribution pipeline (2.2), a dust suppression spray fog cannon (3), a spray integration box (3.1), an ultrasonic nozzle (3.2), a fan (3.3), a protective cover (3.4), a fog cannon water inlet pipe (3.5), a bracket (3.6), and a control box (4). The dust suppression main station (1) is located at the center of the entire dust suppression system. The distribution device (2) is close to the dust suppression main station (1). The dust suppression spray fog cannon (3) is distributed in the area where dust suppression is required and is fixedly installed by a bracket (3.6). The dust suppression water enters the dust suppression main station (1) through the dust suppression water inlet (1.1), and then passes through the imported water quality filter (1.2), the booster pump (1.4) driven by the booster pump motor (1.3), and the precision filter (1.5) for filtering and pressurization treatment. The electromagnetic distribution valve (1.6) is connected to the distribution pipeline (2.2) in the distribution device (2). The manual pressure regulating valve (2.1) can manually adjust the water pressure in the distribution pipeline (2.2). The control box (4) is connected to the dust suppression main station (1), the distribution device (2) and the relevant electrical components in the dust suppression spray fog cannon (3).

2. A combined omnidirectional dust suppression system according to claim 1, characterized in that: The dust suppression station (1) is internally provided with an imported water quality filter (1.2), a booster pump motor (1.3), a booster pump (1.4), a precision filter (1.5), an electromagnetic distribution valve (1.6), a pressure relief valve (1.7), an electromagnetic water level gauge (1.8), a remote pressure gauge (1.9), a window water level gauge (1.10), and a drain hole (1.11).

3. A combined omnidirectional dust suppression system according to claim 2, characterized in that: An ultrasonic nozzle (3.2) is arranged inside the spray integration box (3.1), and the ultrasonic nozzle (3.2) can effectively convert water into um and micro mist particles, and adjust the size of the mist particles.

4. A combined omnidirectional dust suppression system according to claim 2, characterized in that: The control box (4) is internally provided with a PLC control system and a pressure display for detecting the pipeline pressure and switching between manual and automatic modes.