Mixing equipment for producing calcium-zinc compound stabilizer
By designing a mixing device that includes interlaced stirring sheets and scrapers, the problems of low mixing efficiency and waste of raw materials in the prior art are solved, and the full-circuit stirring of calcium-zinc composite stabilizer raw materials and tank wall cleaning are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422000845.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing mixing device for the production of calcium and zinc composite stabilizer has low mixing efficiency, and it is impossible to fully stir the raw materials of calcium and zinc composite stabilizer, and the lack of scraper structure leads to waste of raw materials.
A mixing device including a mixing tank body, a stirring structure and a scraper is designed. The stirring structure consists of a rotating motor, a rotating shaft, a first stirring sheet, a rotating plate, a frame, a second stirring sheet and a scraper are designed to achieve all-round stirring and tank wall cleaning through the staggered stirring sheet and scraper.
Full and comprehensive mixing of calcium and zinc composite stabilizer raw materials is achieved, ensuring comprehensive mixing, and avoiding waste of raw materials through scrapers, improving production efficiency.
Smart Images

Figure CN222969651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium-zinc composite stabilizer processing, especially to the technical field of a mixing device for producing calcium-zinc composite stabilizers.
Background Art
[0002] Calcium-zinc composite stabilizer is a non-toxic heat stabilizer with good lubricity, which can slow down reactions, maintain chemical balance, reduce surface tension, and prevent photo-thermal decomposition or oxidative decomposition. The components of calcium-zinc composite stabilizer mainly include calcium-zinc epoxy fatty acid, zinc glycerolate, calcium-zinc dimer acid, zinc amino acid, etc. During the production process, a mixing device is usually used to pre-mix and stir its calcium salts, zinc salts, lubricants, antioxidants, etc. However, the mixing efficiency of general calcium-zinc stabilizers on the market is relatively low at present, which leads to time-consuming and laborious production of calcium-zinc stabilizers by people, increases the production cost of people, and makes people not very worry-free when using them. Therefore, the existing mixing devices for producing calcium-zinc stabilizers cannot meet the usage needs of people and bring inconvenience to people's work.
[0003] To solve the technical problems proposed in the background art, for example, the mixing device for producing calcium-zinc composite stabilizers disclosed in the patent application with the application number CN202120404337.4 on the application date includes a mixing outer shell. The bottom of the mixing outer shell is fixedly connected with connecting legs, the bottom of the connecting legs is fixedly connected with a connecting block, the bottom of the connecting block is fixedly connected with a connecting pad, the bottom of the mixing outer shell is fixedly connected with an inclined rod, the front of the mixing outer shell is fixedly connected with a feed hopper, one side of the mixing outer shell is fixedly connected with a fixing plate, the front of the fixing plate is movably connected with a motor, and the front of the fixing plate is movably connected with a fixing clamping ring. By setting the mixing outer shell and the observation glass, during the mixing work of the mixing device, people can observe it better, making people use it more reassuring. However, this device still has the following defects:
[0004] In this device, only a set of stirring blades is used to stir and mix the raw materials of calcium-zinc composite stabilizer. Its stirring and mixing performance is relatively single, and it cannot carry out all-round stirring and mixing work on the raw materials of calcium-zinc composite stabilizer. Moreover, this device lacks a scraping structure, resulting in the inability to remove the remaining materials adhering to the tank wall, thus causing waste of raw materials.
Content of the Utility Model
[0005] The purpose of the utility model is to solve the problems in the existing technology, and propose a mixing device for producing calcium-zinc composite stabilizers, which can carry out all-round stirring, thereby fully mixing the raw materials of calcium-zinc composite stabilizers, improving production efficiency, and being able to remove the remaining materials on the tank wall during the stirring process to avoid waste of raw materials.
[0006] To achieve the above object, the present utility model provides a mixing device for producing a calcium-zinc composite stabilizer, which comprises a mixing tank body, support feet, a stirring structure, a rotating motor, a rotating shaft, a first stirring blade, a rotating disc, a frame, a second stirring blade, and a scraping blade. Two support feet are arranged below the exterior of the mixing tank body. A stirring structure is rotatably arranged inside the mixing tank body. The stirring structure comprises a rotating motor, a rotating shaft, a first stirring blade, a rotating disc, a frame, a second stirring blade, and a scraping blade. The rotating motor is arranged at the central position above the exterior of the mixing tank body. The rotating shaft is rotatably arranged at the central position above the interior of the mixing tank body. The output end of the rotating motor penetrates through the interior of the mixing tank body and is connected to the rotating shaft. A plurality of the first stirring blades are arranged on the outer wall of the rotating shaft. A rotating disc is rotatably arranged above the outer wall of the rotating shaft. A frame is fixedly connected to the rotating disc. The rotating shaft is located inside the frame. A plurality of the second stirring blades are arranged on the inner side wall of the frame. A plurality of the scraping blades are arranged on the outer side wall of the frame.
[0007] Preferably, the first stirring blades are arranged symmetrically left and right and distributed vertically. The second stirring blades are arranged symmetrically left and right and distributed vertically. The first stirring blades and the second stirring blades are arranged in an alternating manner.
[0008] Preferably, the scraping blades are arranged symmetrically left and right and distributed vertically. The scraping ends of the scraping blades are in contact with the inner side wall of the mixing tank body.
[0009] Preferably, a feed hopper is arranged above the exterior of the mixing tank body. The feed hopper is communicated with the interior of the mixing tank body and has a funnel structure.
[0010] Preferably, a discharge pipe is arranged on the outer side wall of the mixing tank body. The discharge pipe is communicated with the interior of the mixing tank body. A control valve is equipped on the discharge pipe.
[0011] Preferably, fixing blocks are symmetrically installed above the interior of the mixing tank body. Electric heating pipes are installed inside both of the fixing blocks. Heating wires are arranged inside the electric heating pipes.
[0012] The beneficial effects of the present utility model:
[0013] 1. The utility model can carry out all-round stirring by setting a stirring structure. First, the calcium-zinc composite stabilizer raw material is poured into the mixing tank through the feed hopper, and then the rotating motor is started by an external power supply. The rotating motor drives the rotating shaft to rotate, and the rotating shaft drives the first stirring blade and the rotating disk to rotate at the same time, and then the rotating disk drives the frame to rotate, so that the frame drives the second stirring blade and the scraper to rotate. By staggering the first stirring blade and the second stirring blade, the calcium-zinc composite stabilizer raw materials can fully contact each other, and the calcium-zinc composite stabilizer raw materials can be fully and comprehensively stirred and mixed, ensuring the comprehensiveness of the mixing of the calcium-zinc composite stabilizer raw materials. In addition, during the stirring process, the scraper can be used to clean the inner wall of the mixing tank, and the residual material that adheres to the tank wall can be scraped off, so as to avoid the residual material adhering to the tank wall and causing waste of raw materials, thereby solving the problem that the stirring and mixing performance is relatively single and the residual material adhering to the tank wall cannot be removed.
[0014] 2. The utility model can accelerate the reaction speed of the calcium-zinc composite stabilizer raw materials by arranging an electric heating tube. After the electric heating tube is started by an external power supply, the electric heating tube and the heating wire emit heat, and the heat is dissipated from both ends of the electric heating tube. The viscosity of the heat can be effectively reduced by heating, so that the calcium-zinc composite stabilizer raw materials are easier to mix evenly, avoiding uneven mixing.
Brief Description of the Drawings
[0015] Figure 1 This is a front view of a mixing device for producing calcium-zinc composite stabilizer according to the utility model;
[0016] Figure 2 This is an internal schematic diagram of a mixing device for producing a calcium-zinc composite stabilizer according to the utility model;
[0017] Figure 3 This is a schematic diagram of the stirring structure of a mixing device for producing a calcium-zinc composite stabilizer according to the utility model;
[0018] Figure 4 This is a schematic diagram of a heating pipe of a mixing device for producing a calcium-zinc composite stabilizer of the utility model;
[0019] Figure 5 This is a cross-sectional view of a fixed block of a mixing device for producing a calcium-zinc composite stabilizer of the utility model;
[0020] In the figure: 1-mixing tank body, 2-supporting feet, 3-stirring structure, 31-rotating motor, 32-rotating shaft, 33-first stirring blade, 34-rotating disk, 35-frame, 36-second stirring blade, 37-scraper, 4-feed hopper, 5-discharge pipe, 51-control valve, 6-fixed block, 61-electric heating tube, 62-heating wire. [Specific implementation method]
[0021] See also Figures 1 to 5 The utility model discloses a mixing device for producing a calcium-zinc composite stabilizer, comprising a mixing tank body 1, a support leg 2, a stirring structure 3, a rotating motor 31, a rotating shaft 32, a first stirring blade 33, a rotating disk 34, a frame 35, a second stirring blade 36, and a scraper 37. Two support legs 2 are arranged at the lower part of the outside of the mixing tank body 1. The inside of the mixing tank body 1 is rotatably provided with a stirring structure 3. The stirring structure 3 comprises a rotating motor 31, a rotating shaft 32, a first stirring blade 33, a rotating disk 34, a frame 35, a second stirring blade 36, and a scraper 37. The rotating motor 31 is arranged at the upper center position of the outside of the mixing tank body 1. The rotating shaft 32 is rotatably arranged at the upper center position of the inside of the mixing tank body 1. The output end of the rotating motor 31 passes through the mixing tank body. 1 is connected with the rotating shaft 32, the outer wall of the rotating shaft 32 is provided with several first stirring blades 33, the upper outer wall of the rotating shaft 32 is provided with a rotating disk 34, the rotating disk 34 is fixedly connected with a frame 35, the rotating shaft 32 is located in the frame 35, the inner side wall of the frame 35 is provided with several second stirring blades 36, the outer side wall of the frame 35 is provided with several scrapers 37, the rotating motor 31 is started by an external power supply, the rotating motor 31 drives the rotating shaft 32 to rotate, the rotating shaft 32 drives the first stirring blade 33 and the rotating disk 34 to rotate at the same time, and then the rotating disk 34 drives the frame 35 to rotate, so that the frame 35 drives the second stirring blade 36 and the scraper 37 to rotate, and then the calcium-zinc composite stabilizer raw material is stirred and mixed.
[0022] See also Figure 3 The utility model discloses a mixing device for producing a calcium-zinc composite stabilizer. The first stirring blades 33 are symmetrically arranged and distributed vertically. The second stirring blades 36 are symmetrically arranged and distributed vertically. The first stirring blades 33 and the second stirring blades 36 are staggered with each other. By staggering the first stirring blades 33 and the second stirring blades 36 with each other, the raw materials of the calcium-zinc composite stabilizer can fully contact each other, and the raw materials of the calcium-zinc composite stabilizer can be fully and comprehensively stirred and mixed, thereby ensuring the comprehensiveness of the mixing of the raw materials of the calcium-zinc composite stabilizer.
[0023] See also Figure 3 The utility model discloses a mixing device for producing a calcium-zinc composite stabilizer. The scraper blades 37 are symmetrically arranged and vertically distributed. The scraping ends of the scraper blades 37 are in contact with the inner wall of the mixing tank body 1. By using the scraper blades 37 to clean the inner wall of the mixing tank body 1, the residual material can be scraped off to avoid the residual material adhering to the tank wall and causing waste of raw materials.
[0024] See also Figure 1, a mixing device for producing a calcium-zinc composite stabilizer according to the present utility model. An inlet hopper 4 is arranged above the outer part of the mixing tank body 1. The inlet hopper 4 is communicated with the inside of the mixing tank body 1, and the inlet hopper 4 is in a funnel structure. By arranging the inlet hopper 4, it is convenient for the raw materials of the calcium-zinc composite stabilizer to enter the inside of the mixing tank body 1.
[0025] Refer to Figure 1 , a mixing device for producing a calcium-zinc composite stabilizer according to the present utility model. A discharge pipe 5 is arranged on the outer side wall of the mixing tank body 1. The discharge pipe 5 is communicated with the inside of the mixing tank body 1. A control valve 51 is equipped on the discharge pipe 5. Through the control valve 51, the discharge of the raw materials of the calcium-zinc composite stabilizer from the discharge pipe 5 can be controlled in real time.
[0026] Refer to Figure 4 and Figure 5 , a mixing device for producing a calcium-zinc composite stabilizer according to the present utility model. Fixed blocks 6 are symmetrically installed above the inside of the mixing tank body 1. Electric heating tubes 61 are installed inside both of the two fixed blocks 6. Heating wires 62 are arranged inside the electric heating tubes 61. By arranging the electric heating tubes 61, the reaction speed of the raw materials of the calcium-zinc composite stabilizer can be accelerated. After the electric heating tubes 61 are started by an external power supply, the electric heating tubes 61 and the heating wires 62 emit heat, and the heat is emitted from both ends of the electric heating tubes 61. By heating, their viscosity can be effectively reduced, making the raw materials of the calcium-zinc composite stabilizer easier to be mixed evenly and avoiding the situation of uneven mixing.
[0027] The working process of the present utility model:
[0028] The utility model discloses a mixing device for producing calcium-zinc composite stabilizer. During the working process, the calcium-zinc composite stabilizer raw material is first poured into the mixing tank body 4 through the feed hopper 4, and then the rotating motor 31 is started by an external power supply. The rotating motor 31 drives the rotating shaft 32 to rotate, and the rotating shaft 32 drives the first stirring blade 33 and the rotating disk 34 to rotate at the same time, and then the rotating disk 34 drives the frame 35 to rotate, so that the frame 35 drives the second stirring blade 36 and the scraper 37 to rotate. By staggering the first stirring blade 33 and the second stirring blade 36, the calcium-zinc composite stabilizer raw materials can fully contact each other, and the calcium-zinc composite stabilizer raw materials can be fully and comprehensively stirred and mixed. The calcium-zinc composite stabilizer raw materials are mixed comprehensively, and the scraper 37 can be used to clean the inner wall of the mixing tank body 1 during the stirring process, and the residual materials that adhere to the tank wall can be scraped off to avoid the residual materials from adhering to the tank wall and causing waste of raw materials. At the same time, the electric heating tube 61 is started, and the electric heating tube 61 and the heating wire 62 emit heat, and the heat is dissipated from both ends of the electric heating tube 61. The viscosity of them can be effectively reduced by heating, so that the calcium-zinc composite stabilizer raw materials are easier to mix evenly. After the calcium-zinc composite stabilizer raw materials are mixed evenly, the control valve 51 is started to discharge the mixed calcium-zinc composite stabilizer raw materials from the discharge pipe 5 to the outside, thereby completing the processing process and effectively improving the production quality.
[0029] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0030] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. A mixing device for producing calcium-zinc composite stabilizer, characterized in that: The invention comprises a mixing tank body (1), a support leg (2), a stirring structure (3), a rotating motor (31), a rotating shaft (32), a first stirring blade (33), a rotating disk (34), a frame (35), a second stirring blade (36), and a scraper (37); two support legs (2) are arranged below the outside of the mixing tank body (1); a stirring structure (3) is rotatably arranged inside the mixing tank body (1); the stirring structure (3) comprises a rotating motor (31), a rotating shaft (32), a first stirring blade (33), a rotating disk (34), a frame (35), a second stirring blade (36), and a scraper (37); the rotating motor (31) is arranged outside the mixing tank body (1) The rotating shaft (32) is rotatably arranged at the upper center position inside the mixing tank body (1), the output end of the rotating motor (31) passes through the interior of the mixing tank body (1) and is connected to the rotating shaft (32), the outer wall of the rotating shaft (32) is provided with a plurality of the first stirring blades (33), a rotating disk (34) is rotatably arranged above the outer wall of the rotating shaft (32), a frame (35) is fixedly connected to the rotating disk (34), the rotating shaft (32) is located in the frame (35), the inner side wall of the frame (35) is provided with a plurality of the second stirring blades (36), and the outer side wall of the frame (35) is provided with a plurality of the scraping blades (37).
2. A mixing device for producing a calcium-zinc composite stabilizer as claimed in claim 1, characterized in that: The first stirring blades (33) are disposed symmetrically and arranged vertically, the second stirring blades (36) are disposed symmetrically and arranged vertically, and the first stirring blades (33) and the second stirring blades (36) are disposed alternately.
3. A mixing device for producing a calcium-zinc composite stabilizer as claimed in claim 1, characterized in that: The scrapers (37) are disposed bilaterally symmetrically and are arranged vertically, and the scraping ends of the scrapers (37) are in contact with the inner wall of the mixing tank (1).
4. A mixing device for producing a calcium-zinc composite stabilizer as claimed in claim 1, characterized in that: A feed hopper (4) is arranged above the outside of the mixing tank body (1); the feed hopper (4) is communicated with the inside of the mixing tank body (1), and the feed hopper (4) is in a funnel structure.
5. A mixing device for producing a calcium-zinc composite stabilizer as claimed in claim 1, characterized in that: The outer wall of the mixing tank body (1) is provided with a discharge pipe (5), the discharge pipe (5) is communicated with the interior of the mixing tank body (1), and the discharge pipe (5) is equipped with a control valve (51).
6. A mixing device for producing a calcium-zinc composite stabilizer according to any one of claims 1 to 5, characterized in that: Fixed blocks (6) are symmetrically installed on the upper part of the mixing tank body (1), and electric heating tubes (61) are installed inside the two fixed blocks (6), and heating wires (62) are arranged inside the electric heating tubes (61).
Citation Information
Patent Citations
Mixing device for producing calcium-zinc compound stabilizer
CN214438084U