Airflow mixer with liquid spraying function

By setting up a dryer and an air heater in the airflow mixer, the moisture problem during mixing is solved, and the precise injection of liquid is achieved through the liquid addition tank and the metering pump is solved, which is inconvenient for operation and metering of traditional liquid addition methods.

CN222969694UActive Publication Date: 2025-06-13SHANDONG ZHONGTAI PETROCHEMICAL EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421968974.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-13
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing airflow mixers are prone to moisture problems when mixing dry powder materials, and traditional liquid addition methods are inconvenient for operation and metering.

Method used

An airflow mixer with liquid spray function is designed, and the air is dried and heated by setting up a dryer and air heater, and the liquid is metered injected through a liquid filling tank, a metering pump and a water inlet pipe.

Benefits of technology

It effectively prevents the inflow of humid air, ensures the drying of materials, and achieves precise control of liquids through the use of metering pumps, and facilitates operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222969694U_ABST
    Figure CN222969694U_ABST
Patent Text Reader

Abstract

According to the technical scheme, the airflow mixer with the liquid spraying function is characterized in that the airflow mixer comprises a mixing tank and an air compressor, a feeding port is formed in the middle of the mixing tank, a discharging port is formed in the bottom of the mixing tank, a pneumatic butterfly valve is fixedly installed on the discharging port, and the air compressor is connected with the air compressor. A dust removal filtering mechanism is arranged at the top of the mixing tank; one side of the air compressor is connected with a drying machine through a first air conveying pipe, the other side of the drying machine is connected with an air storage tank through a second air conveying pipe, the other side of the air storage tank is connected with an air heater through a third air conveying pipe, and the other side of the air heater is connected with one side of the mixing tank through an air inlet pipe. According to the utility model, air fed into the air storage tank can be dried by arranging the drying machine, and meanwhile, air fed into the mixing tank can be heated by arranging the air heater, so that materials can be conveniently dried during air flow mixing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air flow mixers, and particularly relates to an air flow mixer with a liquid spraying function. Background Art

[0002] In recent years, air flow mixers that use compressed air as the stirring power have been developed. Because they do not need to be provided with mechanical stirring components such as blades and mixing force arms, the equipment cost is reduced, and there will be no wear and blockage problems during mixing. Therefore, air flow mixers are more popular among people.

[0003] Existing air flow mixers have some disadvantages. For example: First, directly introducing air into the mixing tank causes the introduced air to be humid, which is not conducive to the mixing of some dry powder materials, and sometimes the powder materials are also humid, making it inconvenient to dry the humid materials; Second, when mixing some powders, in order to ensure that the morphology of the mixed powders is not damaged, a liquid needs to be added during the powder mixing. Traditional air flow mixers often use the method of manual liquid addition, which is not convenient for operation and is not conducive to controlling the liquid addition measurement. Therefore, an air flow mixer with a liquid spraying function is designed. Content of the Utility Model

[0004] Aiming at the problems mentioned in the background art, the purpose of the utility model is to provide an air flow mixer with a liquid spraying function to solve the problems mentioned in the background art.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions:

[0006] An air flow mixer with a liquid spraying function includes a mixing tank and an air compressor. An inlet is arranged at the middle position of the mixing tank, an outlet is arranged at the bottom of the mixing tank, and a pneumatic butterfly valve is fixedly installed on the outlet. A dust removal and filtration mechanism is arranged at the top of the mixing tank;

[0007] One side of the air compressor is connected to a dryer through a first air pipe, the other side of the dryer is connected to a gas storage tank through a second air pipe, the other side of the gas storage tank is connected to an air heater through a third air pipe, and the other side of the air heater is connected to one side of the mixing tank through an air inlet pipe, and an air inlet valve is installed on the air inlet pipe;

[0008] A liquid addition tank is arranged on the other side of the mixing tank. The bottom of the liquid addition tank is connected to a metering pump through an infusion pipe, an infusion valve is installed on the infusion pipe, the output end of the metering pump is connected to a water inlet pipe, and the other end of the water inlet pipe is communicated with the mixing tank.

[0009] By adopting the above technical solutions, by setting up a dryer, the air fed into the gas storage tank can be dried to prevent the introduction of humid air. At the same time, by setting up an air heater, the air fed into the mixing tank can be heated, thus facilitating the drying treatment of the materials during the air flow mixing. By setting up a liquid adding tank, a metering pump and a water inlet pipe, the liquid in the liquid adding tank is sprayed into the mixing tank through the water inlet pipe by the metering pump, so as to realize the liquid spraying treatment during the mixing of the materials, which can ensure that the morphology of the mixed powder is not damaged, and by using the metering pump to work, the metering of the liquid spraying can be controlled, which is convenient for operation.

[0010] Preferably, a transparent sight glass is provided on the side wall of the mixing tank.

[0011] By adopting the above technical solutions, it is convenient to observe the inside of the mixing tank.

[0012] Preferably, a pressure gauge is provided on one side of the top of the gas storage tank.

[0013] By adopting the above technical solutions, it is convenient to detect and display the pressure inside the gas storage tank.

[0014] Preferably, the dust removal and filtration mechanism includes a filter, an air duct and a suction fan. The filter is inserted inside the mixing tank. One end of the air duct is connected to the top of the filter, and the other end of the air duct is connected to the input end of the suction fan.

[0015] By adopting the above technical solutions, the gas in the mixing tank is pumped out by the suction fan and the air duct to ensure the air pressure balance in the mixing tank. At the same time, by setting up the filter, when the gas is pumped out, the material dust in the mixing tank can be filtered to prevent the dust from being pumped out and causing dust pollution.

[0016] Preferably, three groups of filters are provided, and the three groups of filters are evenly inserted inside the mixing tank.

[0017] By adopting the above technical solutions, the dust filtration effect can be increased, the blockage situation can be reduced, and the gas discharge efficiency can be increased.

[0018] Preferably, two groups of air ducts and suction fans are provided correspondingly. The two groups of air ducts and the two groups of suction fans are respectively arranged on both sides of the filter.

[0019] By adopting the above technical solutions, when one group of suction fans is damaged and under repair, the other group of suction fans can be used for exhaust work, so as not to affect the normal progress of the work.

[0020] Preferably, a reflux pipe is connected to one end of the water inlet pipe close to the mixing tank, the other end of the reflux pipe is communicated and arranged at the top of the liquid adding tank, and a reflux valve is installed on the reflux pipe.

[0021] By adopting the above technical solution, by setting the reflux pipe, when the liquid spraying operation is not required, the reflux valve is opened, and the excess liquid can flow into the liquid adding tank through the reflux pipe, which is convenient for recycling the excess liquid.

[0022] In summary, the present utility model mainly has the following beneficial effects:

[0023] First, by setting the dryer, the air sent into the air storage tank can be dried to prevent the entry of humid air. At the same time, by setting the air heater, the air sent into the mixing tank can be heated, so as to facilitate the drying treatment of the material during the air flow mixing.

[0024] Second, by setting the liquid adding tank, metering pump and water inlet pipe, the liquid in the liquid adding tank is sprayed into the mixing tank through the water inlet pipe by the metering pump, so as to realize the liquid spraying treatment during the mixing of the materials, which can ensure that the morphology of the mixed powder is not damaged, and by using the metering pump for operation, the metering of the liquid spraying can be controlled, which is convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of the present utility model;

[0026] Figure 2 is a structural sectional view of the top of the mixing tank of the present utility model.

[0027] Reference numerals: 1, mixing tank; 2, air compressor; 3, feed inlet; 4, discharge outlet; 5, pneumatic butterfly valve; 6, dust removal and filtration mechanism; 61, filter; 62, air duct; 63, suction fan; 7, first air pipe; 8, dryer; 9, second air pipe; 10, air storage tank; 11, third air pipe; 12, air heater; 13, air inlet pipe; 14, air inlet valve; 15, liquid adding tank; 16, liquid delivery pipe; 17, metering pump; 18, liquid delivery valve; 19, water inlet pipe; 20, transparent sight glass; 21, pressure gauge; 22, reflux pipe; 23, reflux valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0029] Example 1

[0030] Reference Figure 1-2 , an air flow mixer with a liquid spraying function, comprising a mixing tank 1 and an air compressor 2. A feed inlet 3 is arranged at the middle position of the mixing tank 1, a discharge outlet 4 is arranged at the bottom of the mixing tank 1, a pneumatic butterfly valve 5 is fixedly installed on the discharge outlet 4, and a dust removal and filtration mechanism 6 is arranged at the top of the mixing tank 1;

[0031] One side of the air compressor 2 is connected to a dryer 8 through a first air pipe 7, the other side of the dryer 8 is connected to an air storage tank 10 through a second air pipe 9, the other side of the air storage tank 10 is connected to an air heater 12 through a third air pipe 11, the other side of the air heater 12 is connected to one side of the mixing tank 1 through an air inlet pipe 13, and an air inlet valve 14 is installed on the air inlet pipe 13;

[0032] A liquid adding tank 15 is arranged on the other side of the mixing tank 1. The bottom of the liquid adding tank 15 is connected to a metering pump 17 through an infusion pipe 16. An infusion valve 18 is installed on the infusion pipe 16. The output end of the metering pump 17 is connected to a water inlet pipe 19, and the other end of the water inlet pipe 19 is communicated with the mixing tank 1.

[0033] Reference Figure 1 , for facilitating the observation of the interior of the mixing tank 1; a transparent sight glass 20 is arranged on the side wall of the mixing tank 1.

[0034] Reference Figure 1 , for facilitating the detection and display of the pressure inside the air storage tank 10; a pressure gauge 21 is arranged on one side of the top of the air storage tank 10.

[0035] Reference Figure 1-2 , the dust removal and filtration mechanism 6 includes a filter 61, an air duct 62 and a suction fan 63. The filter 61 is inserted into the interior of the mixing tank 1. One end of the air duct 62 is connected to the top of the filter 61, and the other end of the air duct 62 is connected to the input end of the suction fan 63; the gas in the mixing tank 1 is extracted through the suction fan 63 and the air duct 62 to ensure the air pressure balance in the mixing tank 1. At the same time, through the arranged filter 61, when extracting the gas, the material dust in the mixing tank 1 can be filtered to prevent the dust from being extracted and causing dust pollution.

[0036] Reference Figure 2 , in order to increase the dust filtration effect, reduce the blockage situation and increase the gas discharge efficiency; three groups of the filters 61 are arranged, and the three groups of the filters 61 are evenly inserted into the interior of the mixing tank 1.

[0037] Reference Figure 1-2, in order to facilitate the exhaust work through the other set of suction fans 63 when a set of suction fans 63 is damaged and repaired, so as not to affect the normal progress of the work; two sets of the air ducts 62 and the suction fans 63 should be arranged correspondingly, and the two sets of the air ducts 62 and the two sets of the suction fans 63 are respectively arranged on both sides of the filter 61.

[0038] Reference Figure 1 , one end of the water inlet pipe 19 close to the mixing tank 1 is connected with a return pipe 22, the other end of the return pipe 22 is communicated and arranged at the top of the liquid adding tank 15, and a return valve 23 is installed on the return pipe 22. By setting the return pipe 22, when the liquid spraying work is not required, the return valve 23 is opened, and the excess liquid can flow into the liquid adding tank 15 through the return pipe 22, which is convenient for the recovery of the excess liquid.

[0039] Principle and advantages of use:

[0040] This air flow mixer uses compressed air to rush into the material layer of the mixing tank 1 from the bottom, and utilizes the powerful thrust of the compressed air to fluidize the materials, generating up and down tumbling and intense boiling agitation. The materials can be fully mixed in a short time. The compressed air is discharged from the top through the dust removal and filtration mechanism 6. The gas in the mixing tank 1 is extracted through the suction fan 63 and the air duct 62 to ensure the air pressure balance in the mixing tank 1. At the same time, through the set filter 61, when extracting the gas, the material dust in the mixing tank 1 can be filtered to prevent the dust from being extracted and causing dust pollution;

[0041] Through the set dryer 8, the air sent into the air storage tank 10 can be dried to prevent the entry of humid air. At the same time, through the set air heater 12, the air sent into the mixing tank 1 can be heated, so as to facilitate the drying treatment of the materials during air flow mixing;

[0042] Through the set liquid adding tank 15, metering pump 17 and water inlet pipe 19, the liquid in the liquid adding tank 15 is sprayed into the mixing tank 1 through the metering pump 17, so as to realize the liquid spraying treatment during the mixing of the materials, which can ensure that the morphology of the mixed powder is not damaged, and by using the metering pump 17 for work, the metering of the liquid spraying can be controlled, which is convenient for operation.

[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air flow mixer with a liquid spraying function, comprising a mixing tank (1) and an air compressor (2), characterized in that: A feed port (3) is provided in the middle of the mixing tank (1), a discharge port (4) is provided at the bottom of the mixing tank (1), a pneumatic butterfly valve (5) is fixedly mounted on the discharge port (4), and a dust removal and filtering mechanism (6) is provided at the top of the mixing tank (1); One side of the air compressor (2) is connected to a dryer (8) via a first air delivery pipe (7), the other side of the dryer (8) is connected to an air storage tank (10) via a second air delivery pipe (9), the other side of the air storage tank (10) is connected to an air heater (12) via a third air delivery pipe (11), the other side of the air heater (12) is connected to one side of the mixing tank (1) via an air intake pipe (13), and an air intake valve (14) is installed on the air intake pipe (13); A liquid adding tank (15) is arranged on the other side of the mixing tank (1), the bottom of the liquid adding tank (15) is connected to a metering pump (17) via a liquid infusion tube (16), a liquid infusion valve (18) is installed on the liquid infusion tube (16), the output end of the metering pump (17) is connected to a water inlet pipe (19), the other end of the water inlet pipe (19) is connected to the mixing tank (1); a transparent sight glass (20) is arranged on the side wall of the mixing tank (1); and a pressure gauge (21) is arranged on one side of the top of the gas storage tank (10).

2. The air flow mixer with liquid spraying function according to claim 1, characterized in that: The dust removal and filtering mechanism (6) comprises a filter (61), an air duct (62) and a suction fan (63); the filter (61) is inserted into the interior of the mixing tank (1); one end of the air duct (62) is connected to the top of the filter (61); and the other end of the air duct (62) is connected to the input end of the suction fan (63).

3. The air flow mixer with liquid spraying function according to claim 2, characterized in that: The filters (61) are provided in three groups, and the three groups of filters (61) are evenly inserted into the interior of the mixing tank (1).

4. The air flow mixer with liquid spraying function according to claim 2, characterized in that: The air duct (62) and the suction fan (63) are arranged in two groups, and the two groups of the air duct (62) and the two groups of the suction fan (63) are arranged on both sides of the filter (61) respectively.

5. The air flow mixer with liquid spraying function according to claim 1, characterized in that: One end of the water inlet pipe (19) close to the mixing tank (1) is connected to a return pipe (22), the other end of the return pipe (22) is connected to the top of the liquid adding tank (15), and a return valve (23) is installed on the return pipe (22).