Batching equipment for organic fertilizer production
By designing the bulk material components of the positioning shaft and dispersing plate in the organic fertilizer batching equipment, the problem of isolating and stacking when the batching drops is solved, and the uniformity and efficiency of stirring and mixing are improved.
Patent Information
- Application Number
- CN202421946358.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When the existing organic fertilizer batching device is discharged in the storage silo, ingredients of different properties are isolated in piles, with poor uniformity, which affects the mixing and mixing effect.
A batching equipment is designed, including a batching box, a storage silo, agitating assembly and bulk assembly. The bulk material assembly includes a positioning shaft and a dispersion plate. The dispersion plate is provided with a dispersion hole. The vibration of the dispersion plate and the elastic net is driven through the reciprocating movement of the positioning shaft to ensure that the ingredients are evenly dispersed when falling.
Through the design of the dispersion plate and the dispersion hole, the formation of isolated accumulation of ingredients at the stirring assembly position is avoided, and the uniformity and efficiency of stirring and mixing are improved.
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Figure CN222969738U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of organic fertilizer production, and particularly relates to a batching device for organic fertilizer production. Background Art
[0002] Organic fertilizers are also known as "farmyard fertilizers". Any fertilizers made of organic substances are called organic fertilizers. Organic fertilizers can not only provide comprehensive nutrition for crops, but also have a long fertilizer effect. They can increase and renew soil organic matter, promote the reproduction of microorganisms, improve the physical and chemical properties and biological activities of the soil, and are the main nutrients for the production of green food. During the production process of organic fertilizers, it is often necessary to add some other elements to the raw materials according to production requirements. Therefore, during the production process of organic fertilizers, a special batching device is required to perform batching treatment on the organic fertilizers.
[0003] The existing organic fertilizer batching devices have a relatively simple structure. They include storage bins and a stirring assembly. There are multiple storage bins, which are dispersedly arranged in the horizontal direction, and different types of batching are respectively contained in the multiple storage bins; the stirring assembly is located below the storage bins and is used for stirring the materials. When the storage bins perform vertical feeding, due to the gaps between the multiple storage bins, the materials entering the position of the stirring assembly will be dispersed into multiple piles, and different types of batching are isolated into piles, with poor uniformity, which will affect the stirring effect of the subsequent stirring assembly.
[0004] In view of the above related technologies, the inventor believes that when the multiple storage bins of the batching device in the existing technology perform feeding, different types of batching are isolated into piles, with poor uniformity, and there is a problem of affecting the stirring and mixing effect of organic fertilizers. Summary of the Utility Model
[0005] In order to improve the problem that when the multiple storage bins of the batching device in the existing technology perform feeding, different types of batching are isolated into piles, with poor uniformity, and there is a problem of affecting the stirring and mixing effect of organic fertilizers, the present application provides a batching device for organic fertilizer production.
[0006] A batching device for organic fertilizer production provided by the present application adopts the following technical solutions:
[0007] A batching device for organic fertilizer production includes a batching box, storage bins and a stirring assembly. The storage bins and the stirring assembly are both arranged in the batching box. There are multiple storage bins, the stirring assembly is arranged below the storage bins, and a material scattering assembly is further included. The material scattering assembly is arranged between the storage bins and the stirring assembly. The material scattering assembly includes a positioning shaft and scattering plates. The positioning shaft is horizontally arranged. There are two scattering plates. The two scattering plates are inclined, and the tops of both are connected to the positioning shaft. The two scattering plates are symmetrically arranged. Multiple uniformly distributed scattering holes are formed in the scattering plates.
[0008] By adopting the above technical solution, when the batching is in the storage bin, it can fall on the dispersion plate. After being dispersed by the inclined guiding of the dispersion plate, the batching can gradually fall from the dispersion holes and both sides of the dispersion plate, avoiding the situation of separated and isolated accumulation at the position of the stirring assembly when the batching falls, and improving the stirring and mixing effect; through the setting of the dispersion plate, part of the batching falling from the storage bin can be guided and dispersed to both sides; through the setting of the dispersion holes, the batching falling on the dispersion plate can not only fall from both sides of the dispersion plate, but also fall from the dispersion holes, thereby improving the dispersion uniformity of the batching.
[0009] Optionally, it further includes a driving assembly. The top of the dispersion plate is hinged to the positioning shaft, and the positioning shaft can reciprocate in the vertical direction. The driving assembly can provide a power source for the movement of the positioning shaft in the vertical direction.
[0010] By adopting the above technical solution, the positioning shaft can reciprocate in the vertical direction under the action of the driving assembly, so as to drive the dispersion plate to reciprocate, which can prevent the batching from staying on the dispersion plate, improve the feeding efficiency, and can further jolt the batching, thereby improving the distribution uniformity of the batching.
[0011] Optionally, first chutes are provided on the side walls on both sides of the batching box. The length direction of the first chutes is the vertical direction. First sliders are slidably arranged in the first chutes along the vertical direction. Both ends of the positioning shaft are fixedly connected to one of the first sliders respectively.
[0012] By adopting the above technical solution, the stability of the positioning shaft moving in the vertical direction is improved.
[0013] Optionally, the driving assembly includes a first motor and a cam. The first motor is fixedly arranged on the outer side wall of the batching box. The cam is arranged in the batching box and is located directly below the positioning shaft. The cam is fixedly connected to the output shaft of the first motor, and the bottom of the positioning shaft is always in contact with the cam.
[0014] By adopting the above technical solution, when the first motor works, it can drive the cam to rotate, so that the cam can drive the positioning shaft to reciprocate in the vertical direction.
[0015] Optionally, an elastic net is provided between the bottom of the dispersion plate and the inner side wall of the batching box.
[0016] By adopting the above technical solution, the materials falling from both sides of the dispersion plate can pass through the elastic net, further improving the uniformity of the batching when it falls to the position of the stirring assembly; and the elastic net is connected to the dispersion plate, improving the connection stability of the structure and enhancing the jolting effect on the batching.
[0017] Optionally, vibration plates are hinged on the side walls on both sides inside the batching box. The rotation axis direction of the vibration plates is parallel to the length direction of the positioning shaft. A linkage rod is hinged to the bottom of each vibration plate, and the end of the linkage rod away from the vibration plate is hinged to the side of the dispersion plate away from the positioning shaft.
[0018] By adopting the above technical solution, it is possible to prevent the batching from remaining on the side walls on both sides inside the batching box; when the positioning shaft reciprocates in the vertical direction under the action of the cam, it can drive the dispersion plate to move, thereby driving the linkage rod to move, and further driving the vibration plate to shake, so that the batching remaining on the vibration plate can fall under the action of the shaking to avoid residual accumulation on the vibration plate.
[0019] Optionally, the stirring assembly includes a stirring shaft and stirring impellers. The driving assembly further includes a second motor. The stirring shaft is horizontally arranged, and the stirring impellers are fixedly arranged on the stirring shaft. There are multiple stirring impellers, and the multiple stirring impellers are evenly distributed along the length direction of the stirring shaft. The second motor is fixedly installed on the outer side wall of one side of the batching box, and the second motor is used to drive the stirring shaft to rotate.
[0020] By adopting the above technical solution, when the second motor is started, it can drive the stirring shaft to rotate, thereby driving the stirring impellers to rotate, and thus can stir and mix the materials entering the position of the stirring assembly.
[0021] Optionally, the multiple storage bins are arranged in a circumferential array. The top of the storage bin is provided with a feed inlet, and the bottom is provided with a discharge outlet. A control valve is arranged at the discharge outlet; a baffle is rotatably arranged on the top surface of the batching box. The rotation axis direction of the baffle coincides with the axis direction of the circumferential array of the storage bins. An inlet opening is provided on the baffle, and the size of the inlet opening is adapted to the size of the feed inlet.
[0022] By adopting the above technical solution, when preparing the batching raw materials, the raw materials can be put into the storage bin through the feeding port, so that the original materials to be batched can be stored in the storage bin; by setting multiple storage bins, different types of batching materials can be stored; then when batching is required, opening the control valve can make the batching materials in the storage bin discharged through the discharging port and fall onto the dispersion component; since the tops of all the storage bins are open structures and the distance between them is relatively close, when feeding materials into one of the storage bins, the batching materials may be accidentally put into the adjacent storage bin, which will affect the accuracy of batching; by rotatably arranging a baffle on the top of the batching box and opening a feeding port on the baffle, when feeding materials into one of the storage bins, the feeding port can be aligned with the feeding port of this storage bin, so that the top of this storage bin is in an open state, and the tops of the remaining storage bins are in a closed state; it is realized that at the same time, only one storage bin will be in an open state, which can effectively avoid the defect that when feeding materials into one of the storage bins, it may be accidentally put into other storage bins.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. Through the setting of the positioning shaft and the dispersion plate, when the materials are discharged from the storage bin, they can fall on the dispersion plate. After being dispersed by the inclined guiding of the dispersion plate, the batching materials can gradually fall from the dispersion holes and both sides of the dispersion plate, avoiding the situation of isolated accumulation at the position of the stirring component when the batching materials fall, and improving the stirring and mixing effect; through the setting of the dispersion plate, part of the batching materials falling from the storage bin can be guided and dispersed to both sides; through the setting of the dispersion holes, the batching materials falling on the dispersion plate can not only fall from both sides of the dispersion plate, but also fall from the dispersion holes, improving the dispersion uniformity of the batching materials.
[0025] 2. By setting the first slider, the first motor and the cam, when the first motor works, it can drive the cam to rotate, so that the cam can drive the positioning shaft to move reciprocally in the vertical direction, and then can drive the side of the dispersion plate close to the positioning shaft to move reciprocally, which can avoid the materials staying on the dispersion plate, improve the discharging efficiency, and can further improve the distribution uniformity of the batching materials.
[0026] 3. By rotatably arranging a baffle on the top of the batching box and opening a feeding port on the baffle, when feeding materials into one of the storage bins, the feeding port can be aligned with the feeding port of this storage bin, so that this storage bin is in an open state and the remaining storage bins are in a closed state; it is realized that at the same time, only one storage bin will be in an open state, which can effectively avoid the defect that when feeding materials into one of the storage bins, it may be accidentally put into other storage bins, and improve the reliability of the batching work. Description of the Drawings
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0028] Figure 2 It is a schematic diagram of the sectional structure of an embodiment of the present application;
[0029] Figure 3 is Figure 2 The partial enlarged schematic diagram at position A in
[0030] Explanation of reference numerals: 1, batching box; 11, feeding port; 12, discharging port; 13, blanking valve; 14, first chute; 15, first slider; 2, storage bin; 21, inlet; 22, outlet; 23, control valve; 3, bulk material component; 31, positioning shaft; 32, dispersion plate; 321, dispersion hole; 33, elastic net; 4, stirring component; 41, stirring shaft; 42, stirring impeller; 5, driving component; 51, first motor; 52, cam; 53, second motor; 6, baffle; 61, feeding opening; 7, vibrating plate; 71, linkage rod. Detailed implementation manners
[0031] The following further describes the present application in detail in conjunction with the attached Figures 1 - 3 drawings.
[0032] An embodiment of the present application discloses a batching device for organic fertilizer production. Referring to Figure 1 and Figure 2 , a batching device for organic fertilizer production includes a batching box 1, a plurality of storage bins 2, a bulk material component 3, a stirring component 4 and a driving component 5; the storage bins 2 and the stirring component 4 are both arranged in the batching box 1; the bulk material component 3 is also arranged in the batching box 1, and the bulk material component 3 is located between the storage bins 2 and the stirring component 4; before batching organic fertilizer, a variety of ingredients with different properties are stored in the plurality of storage bins 2 respectively; when batching is required, the ingredients with different properties are discharged from their respective storage bins 2 and enter the batching box 1, and the stirring component 4 mixes and stirs the ingredients entering the batching box 1; when the batching passes through the bulk material component 3, it can be dispersed and fall onto the stirring component 4 under the action of the bulk material component 3, thereby avoiding the formation of isolated accumulation of ingredients with different properties at the position of the stirring component 4 and improving the stirring and mixing effect.
[0033] Referring to Figure 2, openings are provided at both the top and bottom of the batching bin 1. An inlet 11 is provided at the top of the batching bin 1, and an outlet 12 is provided at the bottom. A discharge valve 13 is provided at the outlet 12; there are multiple storage bins 2, and the multiple storage bins 2 are connected in a circumferential array at the inlet 11 of the batching bin 1. The axial directions of the multiple storage bins 2 coincide with the axial direction of the inlet 11; a feed inlet 21 is provided at the top of each storage bin 2, the feed inlet 21 communicates with the inlet 11, and a blanking port 22 is provided at the bottom of the storage bin 2. A control valve 23 capable of controlling the opening or closing of the blanking port 22 is provided at the blanking port 22.
[0034] Refer to Figure 2 , a baffle 6 is rotatably provided at the inlet 11 at the top of the batching bin 1. The size of the baffle 6 is adapted to the size of the inlet 11. The baffle 6 is rotatably connected to the side wall of the inlet 11. The axial direction of the rotation of the baffle 6 coincides with the axial direction in which the storage bins 2 are arranged in a circumferential array. A feeding port 61 is provided on the baffle 6. The size of the feeding port 61 is adapted to the size of the feed inlet 21. By rotating the baffle 6, the feeding port 61 can be aligned with any one of the feed inlets 21, and at the same time, there can be and only one feed inlet 21 aligned with the feeding port 61.
[0035] When an operator needs to add batching to the storage bin 2, the batching can be put into the storage bin 2 through the feed inlet 21; since the tops of the storage bins 2 are all open structures and the distance between them is relatively close, when feeding batching into one of the storage bins 2, the batching may be accidentally put into the adjacent storage bin 2, which will affect the accuracy of the batching work; by rotatably providing a baffle 6 at the top of the batching bin 1 and providing a feeding port 61 on the baffle 6, when it is necessary to feed batching into one of the storage bins 2, the baffle 6 can be rotated to align the feeding port 61 with the feed inlet 21 of the storage bin 2, so that the top of the storage bin 2 is in an open state, and the tops of the remaining storage bins 2 are all in a closed state. Thus, it is realized that at the same time, there can be and only one storage bin 2 in an open state, which can effectively improve the accuracy of batching. Then when batching is needed, the control valve 23 is opened to enable the batching in each storage bin 2 to be discharged through the blanking port 22 and fall onto the bulk material component 3.
[0036] Refer to Figure 2 and Figure 3, the bulk material component 3 includes a positioning shaft 31 and a dispersion plate 32. The positioning shaft 31 is horizontally arranged. There are two dispersion plates 32. The two dispersion plates 32 are inclined, and one end of each is hinged to the positioning shaft 31. The two dispersion plates 32 are symmetrically arranged with the positioning shaft 31 as the center. A plurality of uniformly distributed dispersion holes 321 are formed in the dispersion plate 32; an elastic net 33 is provided between the other end of the dispersion plate 32 and the inner side wall of the batching box 1; first chutes 14 are formed on the side walls on both sides of the batching box 1. The length direction of the first chutes 14 is the vertical direction, and first sliders 15 are slidably arranged in the first chutes 14 along the vertical direction. Both ends of the positioning shaft 31 are fixedly connected to a first slider 15.
[0037] Referring to Figure 1 and Figure 2 , the driving component 5 includes a first motor 51, a cam 52 and a second motor 53. The first motor 51 and the cam 52 are used to provide the power source for the reciprocating movement of the positioning shaft 31 in the vertical direction, and the second motor 53 provides the power source for the stirring work of the stirring component 4; the first motor 51 is fixedly arranged on the outer side wall of the batching box 1, the cam 52 is arranged in the batching box 1 and is located directly below the positioning shaft 31. The cam 52 is fixedly connected to the output shaft of the first motor 51, and the bottom of the positioning shaft 31 is always in contact with the outer circumference of the cam 52.
[0038] When the batching is fed from the storage bin 2, it can fall on the dispersion plate 32. After being dispersed by the inclined guiding of the dispersion plate 32, the batching finally falls from the dispersion holes 321 and the mesh holes on the elastic net 33, so that the batching is evenly dispersed; when the first motor 51 works, it can drive the cam 52 to rotate, and the cam 52 can drive the positioning shaft 31 to reciprocate in the vertical direction, so that the dispersion plate 32 moves continuously. The movement of the dispersion plate 32 can drive the batching to be in a continuous oscillating state, so that the batching falling on the dispersion plate 32 is more evenly distributed, and it can further prevent the batching from staying on the dispersion plate 32, improving the feeding efficiency.
[0039] Referring to Figure 2 , vibration plates 7 are hinged on the inner side walls on both sides of the batching box 1. The rotation axis direction of the vibration plates 7 is parallel to the length direction of the positioning shaft 31. A linkage rod 71 is hinged to the bottom of each vibration plate 7. The end of the linkage rod 71 away from the vibration plate 7 is hinged to the side of the dispersion plate 32 away from the positioning shaft 31.
[0040] When the positioning shaft 31 reciprocates in the vertical direction under the action of the cam 52, it can drive the dispersion plate 32 to move. The dispersion plate 32 drives the linkage rod 71 to move, and then drives the vibration plate 7 to shake, so that the material remaining on the vibration plate 7 can fall under the action of the shaking, so as to prevent the batching from adhering and remaining on the side wall of the batching box 1 and the vibration plate 7.
[0041] Refer to Figure 1 and Figure 2 As shown in FIGS. 1 and 2, the stirring assembly 4 includes a stirring shaft 41 and stirring impellers 42. The stirring shaft 41 is horizontally arranged, and the stirring impellers 42 are fixedly arranged on the stirring shaft 41. There are multiple stirring impellers 42, and the multiple stirring impellers 42 are evenly distributed along the length direction of the stirring shaft 41. The second motor 53 is fixedly installed on the outer side wall of one side of the batching tank 1, and the second motor 53 is used to drive the stirring shaft 41 to rotate.
[0042] During batching, the discharge valve 13 at the discharge port 12 is closed. After the batching is dispersed by the dispersion plate 32, it falls to the position of the stirring assembly 4. The output shaft of the second motor 53 drives the stirring shaft 41 to rotate, and the rotation of the stirring shaft 41 drives the stirring impellers 42 to rotate together. The stirring impellers 42 fully stir and mix the batching of different properties, thereby improving the batching effect of the batching equipment.
[0043] The implementation principle of the batching equipment for organic fertilizer production described in this application is as follows:
[0044] During batching preparation, the operator rotates the baffle 6 to align the feeding port 61 with the feeding port 21 of the storage bin 2 that needs to be fed, so that the top of the storage bin 2 is in an open state, and the tops of the other storage bins 2 are in a closed state. At this time, feeding can be carried out into a single storage bin 2; after feeding into one storage bin 2 is completed, repeat the above steps to feed the corresponding batching into each storage bin 2.
[0045] During batching, the discharge valve 13 at the bottom of the batching tank 1 is closed, and the control valve 23 at the bottom of the storage bin 2 is opened, so that the batching in the storage bin 2 falls from the storage bin 2. The batching falls on the dispersion plate 32 and is inclined and guided for dispersion; the first motor 51 drives the cam 52 to rotate, and while the cam 52 rotates, it drives the positioning shaft 31 to perform reciprocating motion in the vertical direction, so as to drive the two dispersion plates 32 to vibrate and the elastic nets 33 on both sides of the dispersion plates 32 to shake. The batching is dispersed by the vibration, improving the distribution uniformity of the falling material; when the dispersion plate 32 vibrates, it simultaneously drives the vibrating plate 7 to vibrate through the linkage rod 71, so as to shake off the batching sputtered on the vibrating plate 7, thereby avoiding the batching from accumulating and remaining on the inner side wall of the batching tank 1.
[0046] The preliminarily dispersed batching enters the position of the stirring assembly 4. The output shaft of the second motor 53 drives the stirring shaft 41 to rotate, and the stirring shaft 41 drives the stirring impellers 42 to further stir and mix the batching, thereby improving the mixing effect of the organic fertilizer batching.
[0047] After batching is completed, the operator opens the discharge valve 13, and the organic fertilizer that has completed the batching process is discharged from the discharge port 12 outside the batching tank 1.
[0048] The above are all preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A batching device for producing organic fertilizer, comprising a batching box (1), a storage bin (2) and a stirring assembly (4), wherein the storage bin (2) and the stirring assembly (4) are both arranged in the batching box (1), the storage bin (2) is provided with a plurality of storage bins, and the stirring assembly (4) is arranged below the storage bin (2), characterized in that: The invention also comprises a bulk material assembly (3), wherein the bulk material assembly (3) is arranged between the material storage bin (2) and the stirring assembly (4), and the bulk material assembly (3) comprises a positioning shaft (31) and a dispersion plate (32), wherein the positioning shaft (31) is arranged horizontally, and two dispersion plates (32) are provided, wherein the two dispersion plates (32) are arranged obliquely, and the top ends of the two dispersion plates (32) are connected to the positioning shaft (31), and the two dispersion plates (32) are arranged symmetrically, and a plurality of evenly distributed dispersion holes (321) are provided on the dispersion plates (32).
2. A batching equipment for organic fertilizer production according to claim 1, characterized in that: It also includes a driving assembly (5), the top of the dispersion plate (32) is hinged to the positioning shaft (31), the positioning shaft (31) can reciprocate in the vertical direction, and the driving assembly (5) can provide a power source for the movement of the positioning shaft (31) in the vertical direction.
3. A batching equipment for organic fertilizer production according to claim 2, characterized in that, A first slide groove (14) is provided on the side walls on both sides of the batching box (1), the length direction of the first slide groove (14) is the vertical direction, a first slider (15) is provided in the first slide groove (14) for sliding along the vertical direction, and both ends of the positioning shaft (31) are fixedly connected to one of the first sliders (15) respectively.
4. A batching equipment for organic fertilizer production according to claim 3, characterized in that, The driving assembly (5) comprises a first motor (51) and a cam (52); the first motor (51) is fixedly arranged on the outer wall of the batching box (1); the cam (52) is arranged in the batching box (1) and is located directly below the positioning shaft (31); the cam (52) is fixedly connected to the output shaft of the first motor (51); and the bottom of the positioning shaft (31) is always in contact with the cam (52).
5. A batching equipment for organic fertilizer production according to claim 4, characterized in that, An elastic net (33) is provided between the bottom of the dispersion plate (32) and the inner side wall of the ingredient box (1).
6. A batching equipment for organic fertilizer production according to claim 5, characterized in that: Vibration plates (7) are hinged on the side walls on both sides of the mixing box (1), and the rotation axis direction of the vibration plate (7) is parallel to the length direction of the positioning axis (31). A linkage rod (71) is hinged on the bottom of each vibration plate (7), and one end of the linkage rod (71) away from the vibration plate (7) is hinged to the side of the dispersion plate (32) away from the positioning axis (31).
7. A batching equipment for organic fertilizer production according to claim 6, characterized in that: The stirring assembly (4) comprises a stirring shaft (41) and a stirring impeller (42); the driving assembly (5) further comprises a second motor (53); the stirring shaft (41) is arranged horizontally; the stirring impeller (42) is fixedly arranged on the stirring shaft (41); and a plurality of stirring impellers (42) are provided, and the plurality of stirring impellers (42) are evenly distributed along the length direction of the stirring shaft (41); the second motor (53) is fixedly mounted on an outer side wall of one side of the batching box (1); and the second motor (53) is used to drive the stirring shaft (41) to rotate.
8. A batching equipment for organic fertilizer production according to claim 1, characterized in that: The plurality of storage bins (2) are arranged in a circular array, a feed port (21) is provided on the top of the storage bin (2), a discharge port (22) is provided on the bottom, and a control valve (23) is provided at the discharge port (22); a baffle (6) is rotatably provided on the top surface of the batching box (1), the axis of rotation of the baffle (6) coincides with the axis of the storage bins (2) arranged in a circular array, a feeding port (61) is provided on the baffle (6), and the size of the feeding port (61) is mutually compatible with the size of the feed port (21).