Spheroidizing agent step-by-step crusher

By designing a spheroidizer stage crusher and using ring hammers and rollers to perform stage-by-step crushing, the problem of low crushing efficiency of existing equipment is solved, and an efficient and automated crushing process is achieved, reducing costs and pollution.

CN222969926UActive Publication Date: 2025-06-13CHANGZHOU HUAERTAI ALLOY CO LTD
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Patent Information

Application Number
CN202421887804.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-13
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The crushing efficiency of existing spheroidizer crushing equipment is low, resulting in the particle size of spheroidizer that cannot meet industrial needs and needs to be reprocessed, which increases production and processing costs.

Method used

A spheroidizing agent stage crusher is designed, and the hammer is used to crush it with a ring hammer, and it is crushed step by step through large and small rollers to achieve step by step from large to small.

Benefits of technology

It greatly improves crushing efficiency, simplifies the equipment structure, improves the degree of automation, reduces workload, extends the service life of the equipment, and reduces noise and dust pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting, in particular to a spheroidizing agent step-by-step crusher. The device comprises a processing box, a crushing plate is fixed to the top end in the processing box, filtering holes are evenly formed in the bottom end in the crushing plate, a rotating roller is rotationally connected to the position, located in the processing box, above the crushing plate, circular ring hammers are rotationally connected to the four ends of the outer side of the rotating roller, and a funnel is fixed to the bottom end of the crushing plate; a large rolling shaft and a small rolling shaft are rotationally connected to the top end and the bottom end in the funnel correspondingly, and a collecting hopper is fixed to the bottom end of the crushing plate. According to the spheroidizing agent step-by-step crusher provided by the utility model, the rotating roller is rotated to drive the circular ring hammer to rotate, so that the circular ring hammer hammers and crushes a spheroidizing agent, the spheroidizing agent hammered into small blocks by the circular ring hammer falls into the funnel along the filtering holes, and then the large rolling shaft and the small rolling shaft are started to rotate; and the spheroidizing agent is crushed step by step from top to bottom in the crusher.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a step-by-step crusher for spheroidizing agent. Background Art

[0002] In industry, large pieces of spheroidizing agent need to be crushed to a suitable particle size before use to achieve the desired spheroidizing effect. Therefore, the crushing of spheroidizing agent has become an essential processing procedure. At present, the crushing equipment for spheroidizing agent mainly includes manual crushing, ring hammer crusher, toothed roll crusher, jaw crusher and impact crusher.

[0003] When using the above technologies, it is found that the following technical problems exist in the prior art: the industrial requirement for the particle size of spheroidizing agent is in the millimeter range, but the crushing efficiency of these crushing equipments is low and the powder output efficiency is high, resulting in the particle size of the crushed spheroidizing agent not meeting the industrial requirements and having to be reprocessed to the appropriate particle size, thus greatly increasing the production and processing costs of spheroidizing agent. For this reason, we design a step-by-step crusher for spheroidizing agent to provide another technical solution for the above technical problems. Summary of the Utility Model

[0004] Based on this, in view of the above technical problems, it is necessary to provide a step-by-step crusher for spheroidizing agent. When it is necessary to pour the spheroidizing agent into the crusher for processing, at this time, the rotating roller drives the ring hammer to rotate, so that the ring hammer crushes the spheroidizing agent, and the spheroidizing agent hammered into small pieces falls into the interior of the funnel along the filter holes, and then the large roller and the small roller are started to rotate, so that the spheroidizing agent is gradually crushed from top to bottom in the crusher;

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A step-by-step crusher for spheroidizing agent, including a processing box, a crushing plate is fixed at the top end inside the processing box, filter holes are evenly arranged at the bottom end inside the crushing plate, a roller is rotatably connected above the crushing plate and inside the processing box, ring hammers are rotatably connected to the four ends on the outer side of the roller, a funnel is fixed at the bottom end of the crushing plate, large rollers and small rollers are rotatably connected to the top end and the bottom end inside the funnel respectively, and a collecting hopper is fixed at the bottom end of the crushing plate.

[0007] As a preferred embodiment of the step-by-step crusher for spheroidizing agent provided by the utility model, a protective box is fixed on one side of the processing box, a transmission mechanism is arranged inside the protective box, the transmission mechanism includes meshing gears, one side of the large roller passes through the processing box and is fixed with a meshing gear, the two meshing gears are meshed with each other, and a servo motor is fixed on the other side of the processing box, and the output end of the servo motor is fixed to one of the large rollers.

[0008] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, the meshing gears and the small rollers at the same end are rotationally connected by a transmission belt.

[0009] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, a conveying slurry is rotationally connected inside the collecting hopper, a driving motor is fixed at one end inside the collecting hopper, and the output end of the driving motor is fixed to the conveying slurry.

[0010] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, the other side of one of the large rollers is rotationally connected to the roller through a transmission belt.

[0011] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, a screening hole is opened at one end inside the crushing plate, a material guiding port is fixed inside the screening hole, and the outside of the material guiding port is fixed to the processing box.

[0012] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, a collecting box is assembled at one end of the processing box and below the material guiding port, and a discharge port is opened at the bottom end of the other end inside the processing box.

[0013] As a preferred embodiment of the spheroidizing agent step-by-step crusher provided by the present utility model, a feeding port is fixed at the top end of the processing box.

[0014] It can be seen without doubt that through the above technical solutions of the present application, the technical problems to be solved by the present application can surely be solved.

[0015] At the same time, through the above technical solutions, the present utility model has at least the following beneficial effects:

[0016] For the spheroidizing agent step-by-step crusher provided by the present utility model, hammer crushing is carried out by ring hammers, and the large rollers and small rollers crush the spheroidizing agent to meet the required particle size requirements, greatly improving the crushing efficiency of the equipment. The overall structure of the crusher is simple, the degree of automation is high, feeding and discharging are convenient and easy, reducing the workload of personnel;

[0017] Adopting a step-by-step crushing method, the spheroidizing agent is gradually crushed from large to small to a suitable particle size, effectively reducing the wear of the equipment and increasing the service life of the equipment;

[0018] Adopting a closed structure, the noise is small, and at the same time, the dust pollution is reduced, reducing the treatment cost of the enterprise. It can be seen that this kind of crusher has very wide practical value. Description of the Drawings

[0019] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the processing box of the present utility model;

[0022] Figure 3 It is a schematic diagram of the connection structure between the crushing plate and the ring hammer of the present utility model;

[0023] Figure 4 It is a schematic diagram of the connection structure between the large roller and the small roller of the present utility model.

[0024] In the figure: 1. Processing box; 2. Collection box; 3. Discharge port; 4. Protection box; 5. Servo motor; 6. Meshing gear; 7. Collection hopper; 8. Feeding port; 9. Crushing plate; 10. Ring hammer; 11. Roller; 12. Driving motor; 13. Filter hole; 14. Funnel; 15. Conveying pulp; 16. Large roller; 17. Small roller; 18. Screening hole; 19. Material guiding port. Specific embodiments

[0025] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the following will further elaborate on the present utility model in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0026] In order for those in the technical field to better understand the solutions of the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in combination with the drawings.

[0027] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.

[0028] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] Embodiment 1

[0030] Refer to Figures 1-4, A step-by-step crusher for spheroidizing agent, comprising a processing box 1. At the top end inside the processing box 1, a crushing plate 9 is fixed. At the bottom end inside the crushing plate 9, filtering holes 13 are evenly arranged. Above the crushing plate 9 and inside the processing box 1, a rotating roller 11 is rotatably connected. At the four ends on the outer side of the rotating roller 11, ring hammers 10 are rotatably connected. At the bottom end of the crushing plate 9, a funnel 14 is fixed. At the top end and the bottom end inside the funnel 14, a large roller 16 and a small roller 17 are rotatably connected respectively. At the bottom end of the crushing plate 9, a collecting hopper 7 is fixed;

[0031] When it is necessary to pour the spheroidizing agent into the crusher for processing, at this time, rotate the rotating roller 11 to drive the ring hammers 10 to rotate, so that the ring hammers 10 crush the spheroidizing agent. The spheroidizing agent hammered into small pieces falls into the inside of the funnel 14 along the filtering holes 13. Then, start the large roller 16 and the small roller 17 to rotate, so that the spheroidizing agent is gradually crushed step by step from top to bottom in the crusher;

[0032] By crushing with the ring hammers 10 and crushing with the large roller 16 and the small roller 17, the required particle size requirements can be achieved, greatly improving the crushing efficiency of the equipment. The overall structure of the crusher is simple, the degree of automation is high, the feeding and discharging are convenient and easy, and the workload of personnel is reduced;

[0033] Adopting the step-by-step crushing method, the spheroidizing agent is gradually crushed from large to small to a suitable particle size, effectively reducing the wear of the equipment and increasing the service life of the equipment;

[0034] Adopting a closed structure, with low noise, at the same time reducing dust pollution and the treatment cost of the enterprise. Thus, it can be seen that this kind of crusher has very wide practical value;

[0035] On one side of the processing box 1, a protective box 4 is fixed. Inside the protective box 4, a transmission mechanism is arranged. The transmission mechanism includes meshing gears 6. On one side of the large roller 16, it passes through the processing box 1 and is fixed with a meshing gear 6. Between the two meshing gears 6, they are meshed and connected. On the other side of the processing box 1, a servo motor 5 is fixed. The output end of the servo motor 5 is fixed to one of the large rollers 16;

[0036] Through the output end of the servo motor 5 driving one of the large rollers 16 to rotate, so that one of the large rollers 16 drives one of the screening holes 18 to rotate synchronously with the other large roller 16 and screening hole 18, facilitating the synchronous rotation of the two large rollers 16;

[0037] Between the meshing gears 6 at the same end and the small roller 17, they are rotationally connected through a transmission belt;

[0038] The screening hole 18 drives the small roller 17 to rotate synchronously through the transmission belt;

[0039] Inside the collecting hopper 7, a conveying slurry 15 is rotatably connected. At one end inside the collecting hopper 7, a driving motor 12 is fixed, and the output end of the driving motor 12 is fixed to the conveying slurry 15;

[0040] By starting the driving motor 12 to drive the conveying slurry 15 to rotate, it is convenient to orderly discharge the crushed spheroidizing agent;

[0041] On the other side of one of the large rollers 16, it is rotatably connected to the roller 11 through a transmission belt. When the large roller 16 rotates, the roller 11 and the ring hammers 10 are effectively driven to rotate through the transmission belt, which is convenient for initially crushing the spheroidizing agent and dropping the crushed spheroidizing agent between the large roller 16 and the small roller 17 for further crushing;

[0042] At one end inside the crushing plate 9, a screening hole 18 is opened. Inside the screening hole 18, a material guiding port 19 is fixed, and the outside of the material guiding port 19 is fixed to the processing box 1;

[0043] At one end of the processing box 1 and below the material guiding port 19, a collecting box 2 is assembled. At the bottom of the other end inside the processing box 1, a discharge port 3 is opened;

[0044] When encountering hard spheroidizing agents that are not easily crushed by the ring hammers 10, at this time, the hard spheroidizing agents can be driven by the rotation of the roller 11 to be transported into the screening hole 18 and the material guiding port 19 and fall into the collecting box 2, so they are crushed manually;

[0045] At the top of the processing box 1, a feeding port 8 is fixed, which is convenient for pouring the spheroidizing agent into the processing box 1.

[0046] The usage process of a kind of step-by-step crusher for spheroidizing agent provided by the present utility model is as follows: When it is necessary to pour the spheroidizing agent into the crusher for processing, at this time, start the servo motor 5 to drive the two large rollers 16 to rotate synchronously. The large roller 16 and the small roller 17 rotate synchronously through the transmission belt, and one of the large rollers 16 and the roller 11 rotate synchronously through the transmission belt. Then the roller 11 and the ring hammers 10 initially crush the spheroidizing agent, and the crushed spheroidizing agent falls from the inside of the filtering hole 13 between the large roller 16 and the small roller 17 for further crushing, so that the spheroidizing agent is gradually crushed step by step from top to bottom in the crusher, effectively crushing the spheroidizing agent from large to small to a suitable particle size;

[0047] Then the spheroidizing agent with a suitable particle size is orderly discharged through the conveying slurry 15. When the spheroidizing agent that is not easily crushed by the ring hammers 10, it will fall into the collecting box 2 along the screening hole 18 and the material guiding port 19 due to the rotation direction of the ring hammers 10, so it is crushed manually and then put into the crusher again.

[0048] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and variations can be made. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A spheroidizing agent step-by-step crusher, characterized in that: The invention comprises a processing box (1), wherein a crushing plate (9) is fixed at the top of the processing box (1), and filter holes (13) are evenly distributed at the bottom of the crushing plate (9). A roller (11) is rotatably connected above the crushing plate (9) and located inside the processing box (1), and the four ends of the outer side of the roller (11) are rotatably connected to a ring hammer (10), a funnel (14) is fixed at the bottom of the crushing plate (9), and a large roller (16) and a small roller (17) are rotatably connected at the top and bottom of the funnel (14), and a collecting bucket (7) is fixed at the bottom of the crushing plate (9).

2. A spheroidizing agent step-by-step crusher according to claim 1, characterized in that: A protective box (4) is fixed on one side of the processing box (1), and a transmission mechanism is arranged inside the protective box (4), wherein the transmission mechanism comprises a meshing gear (6), and a meshing gear (6) is fixed on one side of the large roller (16) passing through the processing box (1), and the two meshing gears (6) are meshedly connected with each other, and a servo motor (5) is fixed on the other side of the processing box (1), and the output end of the servo motor (5) is fixed to one of the large rollers (16).

3. A spheroidizing agent step-by-step crusher according to claim 2, characterized in that: The meshing gear (6) and the small roller (17) at the same end are rotationally connected via a transmission belt.

4. A spheroidizing agent step-by-step crusher according to claim 2, characterized in that: The interior of the collecting bucket (7) is rotatably connected to a conveying slurry (15), one end of the interior of the collecting bucket (7) is fixed with a driving motor (12), and the output end of the driving motor (12) is fixed to the conveying slurry (15).

5. A spheroidizing agent step-by-step crusher according to claim 2, characterized in that: The other side of one of the large rollers (16) is rotationally connected to the rotating roller (11) via a transmission belt.

6. A spheroidizing agent step-by-step crusher according to claim 1, characterized in that: A screening hole (18) is provided at one end of the crushing plate (9), a material guide port (19) is fixed inside the screening hole (18), and the outer side of the material guide port (19) is fixed to the processing box (1).

7. A spheroidizing agent step-by-step crusher according to claim 6, characterized in that: A collecting box (2) is installed at one end of the processing box (1) and below the material guide port (19), and a material discharge port (3) is provided at the bottom of the other end of the processing box (1).

8. The spheroidizing agent step-by-step crusher according to claim 1, characterized in that: A feed port (8) is fixed on the top of the processing box (1).