Scrap collecting mechanism for welding rod production

Abstract

The utility model discloses a scrap collecting mechanism for welding rod production, and relates to the technical field of welding rod processing, the scrap collecting mechanism comprises a sorting bin and a processing bin, the inner bottom end of the sorting bin is composed of a square electromagnet, and the left side of the sorting bin is fixedly provided with an air blower; a driving motor is fixedly installed at the bottom of the treatment bin, a driving shaft of the driving motor is connected with a stirring mechanism, the stirring mechanism is located in the treatment bin, an air outlet of the air blower faces the interior of the sorting bin, and an ash discharging hopper is connected to the right side of the sorting bin. After the electromagnet is electrified, metal substances in the scraps can be adsorbed, then the parts except the metal substances are blown to the treatment bin through the air blower to complete separation, the metal substances can be recycled, meanwhile, dust and other fine impurities discharged into the treatment bin can be mixed with water, and then the fine impurities are mixed and washed through the stirring mechanism. And finally, centralized discharge is performed, and subsequent treatment by workers is not needed.

Description

Technical Field

[0001] The utility model relates to the technical field of electrode processing, in particular to a waste chip collection mechanism for electrode production. Background Technique

[0002] During the production and processing of electrodes, such as during grinding and cutting, chips peeled off after being cut and worn are generated. These chips need to be reasonably collected and processed to avoid affecting the environment and the human body.

[0003] Reference can be made to an existing literature, a device for removing oxide scale from electrode wire (CN220944699U). In the reference, a rotating structure drives a grinding cylinder to rotate, and the electrode can be rotated and ground. At the same time, the rotation of the grinding cylinder drives two dust suction hoods to rotate, so that air can be sucked while grinding the electrode, and chips, dust or dirt removed from the electrode are all sucked away by negative pressure. A reciprocating structure drives the bottom plate to move left and right, so that the electrode can be ground quickly multiple times. This solution improves the working efficiency of removing oxide scale from electrode wire and improves the production and processing quality of electrodes.

[0004] However, in the actual working process, during the raw material preparation stage of electrode production, if the metal raw materials need to be cut, ground, etc., metal chips will be generated during these processes. These chips are mainly composed of metal elements such as iron, steel, copper, and aluminum. They are small particles cut, worn or peeled off during the raw material processing. These metal chips can be recycled. At present, the basic waste chip collection mechanisms all collect and process the waste materials centrally. As shown in the reference, centralized collection is completed through negative pressure. It is inconvenient to separate dust and metal chips. At the same time, the collected chips are centrally stored in the collection structure, so that subsequent manual cleaning of the collection structure is still required. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a waste chip collection mechanism for electrode production is proposed. By setting a blower and an electromagnet, after the electromagnet is energized, it can adsorb the metal substances in the waste chips, and then the blower blows the part other than the metal substances into the treatment bin for separation. The metal substances can be recycled. At the same time, the dust and other fine impurities discharged into the treatment bin can be mixed with water, and then mixed and washed through a stirring mechanism, and finally discharged centrally, without subsequent treatment by staff.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A waste chip collection mechanism for electrode production, comprising: a sorting bin and a processing bin. The inner bottom end of the sorting bin consists of a square electromagnet, and a blower is fixedly installed on the left side of the sorting bin; a driving motor is fixedly installed at the bottom of the processing bin, and the driving shaft of the driving motor is connected to a stirring mechanism, and the stirring mechanism is located inside the processing bin.

[0008] The present utility model is further provided such that the air outlet of the blower faces the inside of the sorting bin, and a dust discharge hopper is connected to the right side of the sorting bin, and the other end of the dust discharge hopper is connected to the processing bin.

[0009] The present utility model is further provided such that the front end of the sorting bin is connected to a sorting bin door, and a pushing mechanism is arranged at the rear side of the sorting bin. The pushing mechanism includes: an L-shaped bracket fixed to the processing bin; a hydraulic rod installed on the surface of the L-shaped bracket; a push plate connected to the telescopic part of the hydraulic rod, and the push plate can be pulled and pushed inside the sorting bin and fit with the upper surface of the electromagnet.

[0010] The present utility model is further provided such that a water inlet is opened at the front end of the processing bin and a drain port with a valve is arranged at the bottom. The bottom of the processing bin is fixedly connected with triangular supporting feet. At the same time, the stirring mechanism includes: a rotating rod, which is connected to the driving shaft of the driving motor and rotatably connected inside the processing bin. A stirring ring is fixedly connected to the middle part of the outer side of the rotating rod, and a cleaning brush that fits with the inner wall of the processing bin is connected to one end of the stirring ring.

[0011] The present utility model is further provided such that the upper end of the sorting bin is connected to a filtering bin, the upper end of the filtering bin is connected to a processing bin, and the interiors of the processing bin, the filtering bin, and the sorting bin are all communicated.

[0012] The present utility model is further provided such that the processing bin includes: a cutting tooling, which is fixedly installed at the inner top end of the processing bin; electrodes, whose two ends are connected to a transmission mechanism and pass through the through-hole of the processing bin.

[0013] The present utility model is further provided such that the filtering bin is arranged with a wider upper and lower part and a narrower middle part. A filter screen is fixedly connected to the upper end inside the filtering bin, and a vibrator is installed at the front end of the filtering bin.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. By setting a blower and an electromagnet, after the electromagnet is powered on, it can adsorb metal substances in the waste chips, and then the blower blows the part other than the metal substances into the processing bin to complete the separation. The metal substances can be recycled and used;

[0016] 2. Fine impurities such as dust discharged into the treatment bin at the same time can be mixed with water, then mixed and washed through the stirring mechanism, and finally discharged centrally, without the need for subsequent processing by staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a waste chip collection mechanism for electrode production proposed by the present utility model;

[0018] Figure 2 FIG. 2 is a schematic diagram of the internal structure of the processing bin and the filtering bin of a waste chip collection mechanism for electrode production proposed by the present utility model;

[0019] Figure 3 FIG. 3 is a schematic diagram of the internal structure of the sorting bin of a waste chip collection mechanism for electrode production proposed by the present utility model;

[0020] Figure 4 FIG. 4 is a schematic diagram of the internal structure of the treatment bin of a waste chip collection mechanism for electrode production proposed by the present utility model.

[0021] In the figure: 1. Processing bin; 2. Processing bin door; 3. Filtering bin; 4. Sorting bin; 5. Sorting bin door; 6. Treatment bin; 7. Electrode; 8. Cutting tooling; 9. Filter net; 10. Vibrator; 11. Blower; 12. L-shaped bracket; 13. Hydraulic rod; 14. Push plate; 15. Ash discharge hopper; 16. Support feet; 17. Water filling port; 18. Driving motor; 19. Rotating rod; 20. Stirring ring; 21. Cleaning brush; 22. Electromagnet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions of this patent will be further described in detail below in conjunction with the specific embodiments.

[0023] The embodiments of this patent are described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are only used to explain this patent and should not be construed as a limitation of this patent.

[0024] In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this patent.

[0025] In the description of this patent, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", and "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0026] Referring to Figures 1-4 , a waste chip collection mechanism for electrode production, comprising: a sorting bin 4 and a processing bin 6. The inner bottom end of the sorting bin 4 consists of a square electromagnet 22, and a blower 11 is fixedly installed on the left side of the sorting bin 4; a driving motor 18 is fixedly installed at the bottom of the processing bin 6, and the driving shaft of the driving motor 18 is connected to a stirring mechanism and the stirring mechanism is located inside the processing bin 6. The sorting bin 4 mainly separates metal chips and dust particles. After the electromagnet 22 is energized, the metal chips are adsorbed, and then the blower 11 is started to operate to blow the dust particles into the lower processing bin 6. Water can be injected into the processing bin 6 to mix the dust with water, which is convenient for subsequent processing. The operation of the driving motor 18 drives the stirring mechanism to mix and wash, reducing the subsequent workload of the staff.

[0027] Specifically, the air outlet of the blower 11 faces the inside of the sorting bin 4 and a dust discharge hopper 15 is connected to the right side of the sorting bin 4. The other end of the dust discharge hopper 15 is connected to the processing bin 6. When the blower 11 operates, the dust particles are blown towards the direction of the dust discharge hopper 15, and the dust particles are discharged into the processing bin 6 through the dust discharge hopper 15.

[0028] Furthermore, a sorting bin door 5 is connected to the front end of the sorting bin 4, and a pushing mechanism is arranged at the rear side of the sorting bin 4. The pushing mechanism includes: an L-shaped bracket 12 fixed to the processing bin 6; a hydraulic rod 13 installed on the surface of the L-shaped bracket 12; a push plate 14 connected to the telescopic part of the hydraulic rod 13, and the push plate 14 can be pulled and moved inside the sorting bin 4 and fit with the upper surface of the electromagnet 22. After sorting is completed, the electromagnet 22 can be turned off, and then the pushing mechanism is started to operate and the sorting bin door 5 is opened. The hydraulic rod 13 in the pushing mechanism operates to drive the push plate 14 to move linearly, so that the metal chips on the surface of the electromagnet 22 are pushed out to the outside. A collection structure (such as a collection bucket, a collection box, etc.) can be placed at the sorting bin door 5, and there is no need for manual collection.

[0029] In this embodiment, a water inlet 17 is provided at the front end of the treatment chamber 6, and a drain port with a valve is provided at the bottom. The bottom of the treatment chamber 6 is fixedly connected with triangular supporting feet 16. Water can be injected into the treatment chamber 6 through the water inlet 17, and the discharged sewage can be discharged through the drain port by opening the valve. At the same time, the stirring mechanism includes: a rotating rod 19, which is connected to the driving shaft of the driving motor 18 and rotatably connected inside the treatment chamber 6. A stirring ring 20 is fixedly connected to the middle of the outer side of the rotating rod 19, and one end of the stirring ring 20 is connected with a cleaning brush 21 that fits the inner wall of the treatment chamber 6. When dust particles are discharged into the treatment chamber 6, the stirring mechanism can be started to operate. The driving motor 18 drives the rotating rod 19 to rotate as a power source. The stirring ring 20 on the outer side of the rotating rod 19 mixes the impurities and water inside. At the same time, during the rotation of the stirring ring 20, the cleaning brush 21 integrated with the stirring ring 20 also washes the inner wall of the treatment chamber 6, playing the roles of mixing and washing simultaneously, and reducing the subsequent workload.

[0030] In this embodiment, a filtering chamber 3 is connected to the upper end of the sorting chamber 4, and a processing chamber 1 is connected to the upper end of the filtering chamber 3. The interiors of the processing chamber 1, the filtering chamber 3, and the sorting chamber 4 are all connected. When the device is in use, the processing chamber 1 first cuts the welding rod 7, and the cut debris is initially filtered through the filtering chamber 3 and then introduced into the sorting chamber 4 for sorting.

[0031] Furthermore, the processing chamber 1 includes: a cutting tooling 8, which is fixedly installed at the top end inside the processing chamber 1; a welding rod 7, whose two ends are connected to the transmission mechanism and pass through the through-hole of the processing chamber 1. The two ends of the welding rod 7 are respectively connected to the transmission mechanisms of the front and rear processes, and the welding rod 7 is cut when passing through the cutting tooling 8.

[0032] Furthermore, the filtering chamber 3 is arranged with a wider upper and lower part and a narrower middle part. A filter screen 9 is fixedly connected to the upper end inside the filtering chamber 3, and a vibrator 10 is installed at the front end of the filtering chamber 3. The design of the filter screen 9 can initially filter the cut debris to prevent items other than the debris from falling downward. When processing the debris, the vibrator 10 can be started to operate to accelerate the filtering of dust particles.

[0033] Working principle: When using the present utility model, both ends of the welding rod 7 are respectively connected to the transmission mechanisms of the previous and subsequent processes. When passing through the cutting tooling 8, the welding rod 7 is cut. The design of the filter screen 9 can preliminarily filter the cut debris to prevent objects other than the debris from falling downward. When performing debris treatment, the vibrator 10 can be turned on to operate, which can accelerate the filtration of dust particles. The sorting bin 4 mainly separates metal debris from dust particles. After the electromagnet 22 is energized, it adsorbs the metal debris, and then the blower 11 is turned on to blow the dust particles out to the treatment bin 6 below. When the sorting is completed, the electromagnet 22 can be turned off, and then the pushing mechanism is turned on to operate and the sorting bin door 5 is opened. The hydraulic rod 13 in the pushing mechanism operates to drive the push plate 14 to move linearly, so that the metal debris on the surface of the electromagnet 22 is pushed out to the outside, eliminating the need for manual collection. Water can be injected into the treatment bin 6 to mix the dust with water, facilitating subsequent treatment. The operation of the drive motor 18 drives the stirring mechanism to mix and wash, reducing the subsequent workload of the staff.

[0034] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A waste chip collection mechanism for welding rod production, comprising: A sorting bin (4) and a processing bin (6), characterized in that the inner bottom end of the sorting bin (4) is composed of a square electromagnet (22), and a blower (11) is fixedly installed on the left side of the sorting bin (4); A driving motor (18) is fixedly mounted on the bottom of the processing chamber (6); a driving shaft of the driving motor (18) is connected to a stirring mechanism, and the stirring mechanism is located inside the processing chamber (6).

2. A waste chip collection mechanism for welding rod production according to claim 1, characterized in that: The air outlet of the blower (11) faces the interior of the sorting bin (4) and is connected to an ash discharge hopper (15) on the right side of the sorting bin (4), and the other end of the ash discharge hopper (15) is connected to the processing bin (6).

3. A waste chip collection mechanism for welding rod production according to claim 1, characterized in that: The front end of the sorting bin (4) is connected to a sorting bin door (5), and the rear side of the sorting bin (4) is provided with a material pushing mechanism, which comprises: An L-shaped bracket (12) fixed to the processing chamber (6); A hydraulic rod (13) mounted on the surface of the L-shaped bracket (12); A push plate (14) is connected to the telescopic part of the hydraulic rod (13), and the push plate (14) can be pulled and moved inside the sorting bin (4) and fit with the upper surface of the electromagnet (22).

4. A waste chip collection mechanism for welding rod production according to claim 1, characterized in that: The front end of the processing chamber (6) is provided with a water inlet (17) and the bottom is provided with a drain outlet with a valve. The bottom triangle of the processing chamber (6) is fixedly connected with a support foot (16). The stirring mechanism includes: A rotating rod (19) is connected to the driving shaft of the driving motor (18) and is rotatably connected to the inside of the processing chamber (6); a stirring ring (20) is fixedly connected to the middle of the outer side of the rotating rod (19), and one end of the stirring ring (20) is connected to a cleaning brush (21) that is in contact with the inner wall of the processing chamber (6).

5. A waste chip collection mechanism for welding rod production according to claim 1, characterized in that: The upper end of the sorting bin (4) is connected to the filtering bin (3), the upper end of the filtering bin (3) is connected to the processing bin (1), and the interiors of the processing bin (1), the filtering bin (3) and the sorting bin (4) are all connected.

6. A waste chip collection mechanism for welding rod production according to claim 5, characterized in that: The processing chamber (1) comprises: A cutting tool (8) fixedly mounted on the inner top of the processing chamber (1); The welding rod (7) has two ends connected to the transmission mechanism and passes through the opening of the processing chamber (1).

7. A waste chip collection mechanism for welding rod production according to claim 5, characterized in that: The filter chamber (3) is wide at the top and bottom and narrow in the middle. The upper end of the interior of the filter chamber (3) is fixedly connected to a filter screen (9), and a vibrator (10) is installed at the front end of the filter chamber (3).

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