Sampling inspection detection table for machined workpieces
By designing an automated processing workpiece sampling inspection table, automatic sampling of workpieces is achieved using conveyor belts, scanners and push plates, and automatic cleaning is achieved through the cooperation of the inflatable pumps and gas storage tanks, which solves the fatigue and efficiency problems caused by manual operations, improves detection efficiency and safety, and reduces cost and maintenance difficulties.
Patent Information
- Application Number
- CN202421662582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing random inspection methods for machining workpieces mainly rely on manual operations, which leads to the inspectors repeatedly transporting workpieces for a long time, increasing the feeling of fatigue and affecting the detection efficiency.
A random inspection and inspection table for machining workpieces is designed, using a conveyor belt and a scanner to cooperate with the rotating motor and push plate to realize automatic random inspection of workpieces. At the same time, through the cooperation of the air pump and the gas storage tank, automatic cleaning of the detection tank is achieved.
Automatic random inspection of workpieces is realized, inspection efficiency is improved, the intensity of manual operation is reduced, work safety is improved, and the cost of use and maintenance is reduced through automatic cleaning.
Smart Images

Figure CN222970378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece detection, in particular to a sampling detection table for processed workpieces. Background Art
[0002] Processed workpieces refer to parts or finished products that are manufactured by processing raw materials through mechanical, chemical or other processing techniques to form specific shapes, sizes and surface precisions, and are used in the manufacture of various mechanical equipment, automobiles, electronic products, etc.
[0003] A sampling detection table for processed workpieces is a device used for sampling detection of processed workpieces, mainly used to verify whether the quality and performance of processed workpieces meet the standard requirements, so as to ensure the reliability and consistency of products and ensure that products meet the standard requirements.
[0004] Most of the existing sampling methods are manual sampling, which requires manual handling of the workpieces to be detected to the detection position. Repeated operations for a long time will increase the fatigue of the detection personnel and affect the detection efficiency. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a sampling detection table for processed workpieces, aiming to improve the problem that during the sampling process, it is necessary to manually carry the workpieces to be detected to the detection position, and repeated operations for a long time will increase the fatigue of the detection personnel and affect the detection efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A sampling detection table for processed workpieces, including an equipment groove, a conveyor belt is arranged on the inner bottom wall of the equipment groove, a monitoring door is fixedly connected to the left side of the top wall of the equipment groove, a scanner is fixedly connected to the inner top wall of the monitoring door, a fixing plate is fixedly connected to the left end of the rear side of the equipment groove, a rotating motor is fixedly connected to the left side of the top wall of the fixing plate, an elliptical block is fixedly connected to the output end of the rotating motor, a support column is fixedly connected to the middle of the rear side of the top wall of the equipment groove, a rotating rod is rotatably connected to the top wall of the support column, a rotating plate is fixedly connected to the rear side of the outer wall of the rotating rod, a pushing plate is fixedly connected to the right bottom end of the rotating rod, a detection groove is fixedly connected to the right end of the front side of the equipment groove, and a cleaning device is arranged on the bottom wall of the equipment groove.
[0007] As a further description of the above technical solution:
[0008] The cleaning device includes a plurality of columns, equipment plates are fixedly connected to the middle and lower parts of the outer walls of the plurality of columns, an air inflation pump is fixedly connected to the right side of the top wall of the equipment plate, a conduit is connected to the output end of the air inflation pump, a gas storage tank is connected to the output end of the conduit, an output pipe is connected to the output end of the gas storage tank, the output end of the output pipe is connected to the left bottom end of the detection groove, and an output groove is opened at the right bottom end of the detection groove.
[0009] As a further description of the above technical solution:
[0010] A fixing column is fixedly connected to the right side of the top wall of the fixing plate. The middle upper part of the outer wall of the fixing column is rotatably connected with a rotating ring. The front side of the outer wall of the rotating ring is fixedly connected with a spring group. The front end of the spring group is fixedly connected to the rear side of the outer wall of the rotating rod.
[0011] As a further description of the above technical solution:
[0012] Supports are fixedly connected to the middle parts of the front and rear sides of the top wall of the equipment slot. A sliding slot is formed in the top wall of the support. A sliding rod is fixedly connected to the bottom end of the middle part of the outer wall of the rotating rod. The sliding rod is slidably connected with the sliding slot.
[0013] As a further description of the above technical solution:
[0014] A control console is fixedly connected to the left end of the front side of the equipment slot. A plurality of control buttons are fixedly installed on the top wall of the control console.
[0015] As a further description of the above technical solution:
[0016] Anti-slip pads are fixedly connected to the bottom ends of the plurality of columns. Two fixing bases are fixedly connected to the bottom end of the air storage tank. The two fixing bases are fixedly connected to the left side of the top wall of the equipment plate.
[0017] As a further description of the above technical solution:
[0018] A pressure gauge is fixedly connected to the front side of the outer wall of the air storage tank.
[0019] As a further description of the above technical solution:
[0020] A sieve is fixedly connected to the middle part of the inner wall of the detection slot.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the workpieces are counted by the scanner on the monitoring door, the rotation speed of the conveyor belt and the scanning time of the scanner scanning the workpieces are calculated, and the rotation conditions and rotation speed of the rotation motor are obtained by combining the sampling rate to be sampled. When the convex part of the elliptical block contacts the rotating plate, the push plate at the bottom end of the rotating rod will be pushed into the detection slot, and at the same time, the push plate will push the workpieces to be detected into the detection slot together, thus realizing the automatic sampling inspection of the workpieces, not only improving the detection efficiency, but also reducing the intensity of manual operation and improving the work safety.
[0023] 2. In the present utility model, by starting the air pump, the generated gas is transported to the gas storage tank through a conduit. The gas storage tank enables the generated gas to play a role in buffering and pressure equalization, allowing the gas to flow in the detection tank, pushing the workpiece debris and residues to the right side. These blown-up debris and residues are discharged through the output tank on the right side, thereby realizing the cleaning of the detection tank, reducing the usage cost and maintenance difficulty, and effectively improving the cleanliness and working efficiency of the workpiece sampling and inspection table. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the front view of a workpiece sampling and inspection table for processing workpieces proposed by the present utility model;
[0025] Figure 2 is the three-dimensional view of a workpiece sampling and inspection table for processing workpieces proposed by the present utility model;
[0026] Figure 3 is the side view of a workpiece sampling and inspection table for processing workpieces proposed by the present utility model;
[0027] Figure 4 is the structural schematic diagram of the detection tank of a workpiece sampling and inspection table for processing workpieces proposed by the present utility model.
[0028] Legend Explanation:
[0029] 1. Equipment tank; 2. Cleaning device; 201. Column; 202. Equipment board; 203. Air pump; 204. Conduit; 205. Gas storage tank; 206. Output pipe; 207. Output tank; 3. Conveyor belt; 4. Monitoring door; 5. Scanner; 6. Fixed plate; 7. Rotating motor; 8. Elliptical block; 9. Support column; 10. Rotating plate; 11. Rotating rod; 12. Pushing plate; 13. Detection tank; 14. Fixed column; 15. Rotating ring; 16. Spring group; 17. Bracket; 18. Sliding groove; 19. Sliding rod; 20. Console; 21. Control button; 22. Anti-slip pad; 23. Fixed base; 24. Pressure gauge; 25. Sieve mesh. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Refer to Figure 1 、 Figure 2 and Figure 3, an embodiment provided by the present utility model: a sampling inspection table for processing workpieces, including an equipment slot 1. The inner bottom wall of the equipment slot 1 is provided with a conveyor belt 3. The left side of the top wall of the equipment slot 1 is fixedly connected with a monitoring door 4. The inner top wall of the monitoring door 4 is fixedly connected with a scanner 5. The left end of the rear side of the equipment slot 1 is fixedly connected with a fixing plate 6. The left side of the top wall of the fixing plate 6 is fixedly connected with a rotating motor 7. The output end of the rotating motor 7 is fixedly connected with an elliptical block 8. The middle part of the rear side of the top wall of the equipment slot 1 is fixedly connected with a support column 9. The top wall of the support column 9 is rotatably connected with a rotating rod 11. The rear side of the outer wall of the rotating rod 11 is fixedly connected with a rotating plate 10. The right bottom end of the rotating rod 11 is fixedly connected with a push plate 12. The right end of the front side of the equipment slot 1 is fixedly connected with a detection slot 13. The bottom wall of the equipment slot 1 is provided with a cleaning device 2;
[0032] Specifically, when the equipment is working, the conveyor belt 3 continuously operates in the equipment slot 1, sending the workpieces to be detected into the equipment slot 1 one by one. When the workpiece passes through the monitoring door 4, the scanner 5 will count the workpieces. By calculating the rotation speed of the conveyor belt 3 and the scanning time of the scanner 5 for scanning the workpieces, and then combining the sampling rate to be sampled, the rotation conditions and rotation speed of the rotating motor 7 are obtained. Due to the shape characteristics of the elliptical block 8, the concave part does not contact the rotating plate 10 during the rotation process, and when its convex part contacts the rotating plate 10, it will push the push plate 12 at the bottom end of the rotating rod 11 into the detection slot 13 for manual detection. During this process, based on the previously calculated rotation conditions of the rotating motor 7, the rotation route passed by the push plate 12 will push the workpieces to be detected on the conveyor belt 3 into the detection slot 13 together, thus realizing the automatic sampling inspection of the workpieces, not only improving the detection efficiency, but also reducing the intensity of manual operation and improving the work safety.
[0033] Referring to Figure 1 , Figure 2 and Figure 4 , the cleaning device 2 includes a plurality of columns 201. The middle and lower parts of the outer walls of the plurality of columns 201 are fixedly connected with equipment plates 202. The right side of the top wall of the equipment plate 202 is fixedly connected with an air inflation pump 203. The output end of the air inflation pump 203 is communicated with a conduit 204. The output end of the conduit 204 is communicated with an air storage tank 205. The output end of the air storage tank 205 is communicated with an output pipe 206. The output end of the output pipe 206 is communicated at the left bottom end of the detection slot 13. The right bottom end of the detection slot 13 is provided with an output slot 207;
[0034] Specifically, a certain amount of gas is generated by starting the air pump 203. These gases are transported into the gas storage tank 205 through the conduit 204. The gas storage tank 205 enables the generated gas to play a role in buffering and pressure equalization, ensuring the stability and uniformity of the gas pressure. The gas that has been stabilized by the gas storage tank 205 enters the left bottom end of the detection tank 13 through the output pipe 206, causing the gas to flow within the detection tank 13, pushing the workpiece debris and residues to the right. These blown-up debris and residues are discharged through the output groove 207 on the right side, thereby realizing the cleaning of the detection tank 13, which can reduce the usage cost and maintenance difficulty, and at the same time effectively improve the cleanliness and working efficiency of the workpiece sampling and inspection table.
[0035] Refer to Figure 2 , Figure 3 and Figure 4 , a fixing column 14 is fixedly connected to the right side of the top wall of the fixing plate 6. The middle upper part of the outer wall of the fixing column 14 is rotatably connected to a rotating ring 15. The front side of the outer wall of the rotating ring 15 is fixedly connected to a spring group 16. The front end of the spring group 16 is fixedly connected to the rear side of the outer wall of the rotating rod 11; on the front and rear sides of the middle part of the top wall of the equipment slot 1, brackets 17 are fixedly connected. A sliding slot 18 is opened on the top wall of the bracket 17. The bottom end of the middle part of the outer wall of the rotating rod 11 is fixedly connected to a sliding rod 19. The sliding rod 19 is slidably connected to the sliding slot 18; a sieve mesh 25 is fixedly connected to the middle part of the inner wall of the detection tank 13.
[0036] Specifically, the fixing column 14 and the rotating ring 15 can eliminate the angle problem generated during the movement of the rotating rod 11. After the rotating rod 11 is pushed by the convex part of the elliptical block 8, the spring group 16 enables the rotating rod 11 to return to the original position through the pulling force of the spring group 16, which enhances the flexibility and convenience of the operation. The brackets 17 and the sliding slot 18 provide stable support and sliding guidance for the sliding rod 19, making the rotating rod 11 more stable during rotation, and at the same time ensuring the smoothness of the sliding, avoiding shaking and misalignment. The sieve mesh 25 enables impurities on the workpiece to be screened out when the workpiece is detected on the sieve mesh 25 and fall into the detection tank 13, improving the detection efficiency.
[0037] Refer to Figure 1 and Figure 2 , a control console 20 is fixedly connected to the left end of the front side of the equipment slot 1. A plurality of control buttons 21 are fixedly installed on the top wall of the control console 20; anti-slip pads 22 are fixedly connected to the bottom ends of a plurality of columns 201. Two fixing bases 23 are fixedly connected to the bottom end of the gas storage tank 205. The two fixing bases 23 are fixedly connected to the left side of the top wall of the equipment plate 202; a pressure gauge 24 is fixedly connected to the front side of the outer wall of the gas storage tank 205.
[0038] Specifically, the control button 21 on the console 20 enables the operator to operate and control various functions of the device, such as starting or stopping the device operation, adjusting device parameters, switching working modes, etc. The anti-slip pad 22 is mainly used to increase the friction between the device components and the ground or other contact surfaces, prevent the device from sliding or shifting during operation, and ensure the stability and safety of the device. The fixed base 23 can ensure that the air storage tank 205 is stably fixed on the device board 202, prevent it from shaking or moving during operation, and ensure the stability and accuracy of the sampling inspection table. The pressure gauge 24 is used to monitor the gas pressure in the air storage tank 205 in real time to ensure that the gas pressure is within the safe range that the device can withstand.
[0039] Working principle: When the device is working, the conveyor belt 3 continuously runs in the device slot 1, sending the workpieces to be detected into the device slot 1 one by one. When the workpiece passes through the monitoring door 4, the scanner 5 will count the workpieces. By calculating the rotation speed of the conveyor belt 3 and the scanning time of the scanner 5 scanning the workpiece, and then combining with the sampling rate to be sampled, the rotation conditions and rotation speed of the rotation motor 7 are obtained. Due to the shape characteristics of the elliptical block 8, the concave part does not contact the rotating plate 10 during rotation, and when its convex part contacts the rotating plate 10, it will push the push plate 12 at the bottom of the rotating rod 11 into the detection slot 13 for manual inspection. During this process, based on the rotation conditions of the rotation motor 7 calculated before, the rotation route passed by the push plate 12 will push the workpieces to be detected on the conveyor belt 3 into the detection slot 13 together. The model of the rotation motor 7 is Marathon Electric Blue Chip XRI Motors.
[0040] Moreover, by starting the air pump 203, a certain amount of gas is generated. These gases are transported to the air storage tank 205 through the conduit 204. The air storage tank 205 enables the generated gas to play a role of buffering and pressure equalization, ensuring the stability and uniformity of the gas pressure. The gas that has been stably processed by the air storage tank 205 enters the left bottom end of the detection slot 13 through the output pipe 206, causing the gas to flow in the detection slot 13, pushing the workpiece debris and residues to the right. These blown-up debris and residues are discharged through the output slot 207 on the right, thus realizing the cleaning of the detection slot 13.
[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A workpiece sampling inspection table, comprising an equipment slot (1), characterized in that: The inner bottom wall of the equipment slot (1) is provided with a conveyor belt (3); the left side of the top wall of the equipment slot (1) is fixedly connected with a monitoring door (4); the inner top wall of the monitoring door (4) is fixedly connected with a scanner (5); the left end of the rear side of the equipment slot (1) is fixedly connected with a fixing plate (6); the left side of the top wall of the fixing plate (6) is fixedly connected with a rotating motor (7); the output end of the rotating motor (7) is fixedly connected with an elliptical block (8); the middle part of the rear side of the top wall of the equipment slot (1) is fixedly connected with a supporting column (9); the top wall of the supporting column (9) is rotatably connected with a rotating rod (11); the rear side of the outer wall of the rotating rod (11) is fixedly connected with a rotating plate (10); the right bottom end of the rotating rod (11) is fixedly connected with a pushing plate (12); the right end of the front side of the equipment slot (1) is fixedly connected with a detection slot (13); and the bottom wall of the equipment slot (1) is provided with a cleaning device (2).
2. A workpiece sampling inspection platform according to claim 1, characterized in that: The cleaning device (2) comprises a plurality of columns (201), the middle and lower parts of the outer walls of the plurality of columns (201) are fixedly connected to a device plate (202), the right side of the top wall of the device plate (202) is fixedly connected to an air pump (203), the output end of the air pump (203) is connected to a conduit (204), the output end of the conduit (204) is connected to a gas storage tank (205), the output end of the gas storage tank (205) is connected to an output pipe (206), the output end of the output pipe (206) is connected to the left bottom end of the detection slot (13), and the right bottom end of the detection slot (13) is provided with an output slot (207).
3. A workpiece sampling inspection platform according to claim 1, characterized in that: A fixing column (14) is fixedly connected to the right side of the top wall of the fixing plate (6); a rotating ring (15) is rotatably connected to the middle and upper part of the outer wall of the fixing column (14); a spring group (16) is fixedly connected to the front side of the outer wall of the rotating ring (15); and the front end of the spring group (16) is fixedly connected to the rear side of the outer wall of the rotating rod (11).
4. A workpiece sampling inspection platform according to claim 1, characterized in that: A bracket (17) is fixedly connected to the middle of the front and rear sides of the top wall of the equipment slot (1), a sliding groove (18) is provided on the top wall of the bracket (17), a sliding rod (19) is fixedly connected to the bottom end of the middle part of the outer wall of the rotating rod (11), and the sliding rod (19) is slidably connected to the sliding groove (18).
5. The workpiece sampling inspection platform according to claim 1, characterized in that: A control console (20) is fixedly connected to the left front end of the equipment slot (1), and a plurality of control buttons (21) are fixedly mounted on the top wall of the control console (20).
6. A workpiece sampling inspection platform according to claim 2, characterized in that: The bottom ends of the plurality of uprights (201) are fixedly connected to anti-skid pads (22), the bottom end of the gas storage tank (205) is fixedly connected to two fixed bases (23), and the two fixed bases (23) are fixedly connected to the left side of the top wall of the equipment plate (202).
7. A workpiece sampling inspection platform according to claim 2, characterized in that: A pressure gauge (24) is fixedly connected to the front side of the outer wall of the gas storage tank (205).
8. The workpiece sampling inspection platform according to claim 1, characterized in that: A screen (25) is fixedly connected to the middle portion of the inner wall of the detection slot (13).