Hydraulic leveling machine

By designing the limiting mechanism and snap-on components in the hydraulic leveling machine, the metal sheet offset problem caused by the lack of limiting structure of the existing leveling machine is solved, and the leveling rollers are easily replaced, which improves the service life and practicality of the leveling machine.

CN222970657UActive Publication Date: 2025-06-13SHANDONG QIYANG HYDRAULIC MACHINERY CO LTD
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Patent Information

Application Number
CN202422161580.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-13
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing leveling machines lack the limit structure for metal sheets, which may shift the metal sheets during the leveling process, affecting the leveling effect. Once the leveling structure is damaged, it will be difficult or inconvenient to replace, shortening the service life of the device.

Method used

A hydraulic leveling machine is designed, using a limiting mechanism and snapping assembly. The mounting plate is driven downward by the hydraulic press, so that the fixed plate drives the leveling roller close to the metal plate, and the movement of the limiting plate and the snapping block is realized by rotating the rotation ring and the bidirectional screw, preventing the metal plate from being offset, and facilitating the replacement of the leveling roller.

Benefits of technology

It effectively prevents the metal sheet from being offset during the leveling process, improves the accuracy and stability of leveling, and extends the service life of the device through a convenient replacement mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal plates, and discloses a hydraulic leveling machine which comprises two supporting frames used for supporting, a connecting rod fixedly connected between the two supporting frames, and a conveying roller rotationally connected between the two supporting frames and used for conveying the metal plates to a leveling position. Limiting mechanisms are arranged on the left side and the right side of the supporting frame so that the metal plates can be prevented from deviating in the leveling process. A hydraulic machine is mounted in the bottom side of the top plate, a mounting plate is fixedly connected to the driving end of the hydraulic machine, and fixing plates are connected to the left side and the right side of the bottom side of the mounting plate through buckle assemblies and used for mounting of the mounting plate and the fixing plates. Therefore, the metal plate is prevented from deviating during leveling to influence leveling, and the leveling structure is convenient to replace, so that the service life of the leveling machine is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of metal sheets, in particular to a hydraulic leveling machine. Background Art

[0002] They are indispensable materials in manufacturing, used in various applications, from construction to automotive manufacturing to electronic devices. Metal sheets are usually made of metals such as aluminum, steel, and stainless steel, and have many advantages, such as high strength, good corrosion resistance, and strong plasticity. During the manufacturing process, metal sheets can be processed in various ways, such as cutting, bending, stamping, and welding, to meet the requirements of different designs and uses. For example, the body parts in automotive manufacturing, the casings in electronic devices, and the structural parts in industrial equipment are usually made of metal sheets. In addition, with the progress of technology, some special metal sheets, such as titanium alloy sheets and nickel-based alloy sheets, have begun to play an important role in high-tech fields such as aerospace, energy, and medical equipment, and are favored for their excellent performance characteristics. In short, metal sheets have an irreplaceable position in modern manufacturing. They not only provide structural support and aesthetic appearance but also provide key support for the functionality and durability of products.

[0003] Some metal sheets need to be leveled before use to prevent them from being unusable due to bending. However, the current leveling machines lack a limiting structure for metal sheets, which may cause the metal sheets to shift during leveling, thus affecting the leveling, and once the leveling structure of the current leveling machine is damaged, it is impossible or inconvenient to replace, thus affecting the service life of the device.

[0004] In view of this, in response to this technical problem, the present application proposes a hydraulic leveling machine. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a hydraulic leveling machine is proposed, aiming to enable the leveling machine to have a certain limiting function for metal sheets, thereby preventing the metal sheets from shifting during leveling and affecting the leveling, and enabling the leveling structure to be conveniently replaced, thereby improving the service life of the leveling machine.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A hydraulic leveling machine, comprising:

[0008] Two support frames for support, a connecting rod is fixedly connected between the two support frames, and a conveying roller is rotatably connected between the two support frames for conveying the metal sheet to the leveling position. Limiting mechanisms are arranged on both the left and right sides of the support frame to prevent the metal sheet from shifting during leveling;

[0009] The top plate has a hydraulic press installed inside the bottom side thereof. The driving end of the hydraulic press is fixedly connected to a mounting plate. The left and right sides of the bottom side of the mounting plate are both connected to fixed plates through snap components for the installation between the mounting plate and the fixed plates. A plurality of leveling rollers for leveling metal sheets are rotatably connected between the two fixed plates.

[0010] Furthermore, the limiting mechanism includes metal tubes fixedly connected to both sides of the front side of the support frame. A retractable rod is slidably connected inside the metal tube. A limiting plate is fixedly connected between the front and rear retractable rods. A telescopic component is arranged inside the retractable rod.

[0011] Furthermore, the telescopic component includes a threaded rod threadedly connected inside the retractable rod. The outer walls of the ends of the front and rear threaded rods are both fixedly connected with pulley wheels. The inner sides of the front and rear pulley wheels are connected through a belt.

[0012] Furthermore, a first rotating ring is fixedly connected to the end of the threaded rod.

[0013] Furthermore, the snap component includes a bidirectional screw rotatably connected to the inside of the front and rear sides of the fixed plate. A snap block is threadedly connected to the outer wall of the bidirectional screw. Sliding grooves are opened on both the front and rear sides of the fixed plate. Limiting grooves are opened on the bottom sides of the front and rear sides of the mounting plate. The bottom end of the snap block is slidably connected in the sliding groove, and the top end of the snap block is in interference fit in the limiting groove.

[0014] Furthermore, one end of the bidirectional screw passes through one side of the fixed plate, and a second rotating ring is fixedly connected to one end of the bidirectional screw.

[0015] Furthermore, a plurality of first motors are installed inside the left support frame. The driving end of the first motor is fixedly connected to the left end of the conveying roller. A second motor is installed inside the left fixed plate. The driving end of the second motor is fixedly connected to the left end of the leveling roller.

[0016] Furthermore, the support frame and the top plate are connected by four cylinders. Both the front and rear ends of the bottom side of the support frame are fixedly connected with support columns.

[0017] The utility model has the following beneficial effects:

[0018] 1. In the utility model, by rotating the first rotating ring, the pulley wheel rotates, the threaded rod rotates, the retractable rod slides inside the metal tube, the retractable rod drives the limiting plate to approach the metal sheet, and the metal sheet is restricted by the limiting plate, so as to prevent the metal sheet from shifting during the leveling process, prevent errors in the leveling process, and improve the practicability of the device.

[0019] 2. In the present utility model, by rotating the second rotating ring, the bidirectional screw rod rotates, causing the buckle block to move, thereby disengaging the buckle block from the limiting groove, detaching the fixing plate from the mounting plate, replacing the leveling roller, and thus improving the service life of the device. Description of the Drawings

[0020] Figure 1 Schematic diagram of the overall structure of a hydraulic leveling machine proposed by the present utility model;

[0021] Figure 2 Schematic diagram of the support frame structure of a hydraulic leveling machine proposed by the present utility model;

[0022] Figure 3 Schematic diagram of the limiting mechanism of a hydraulic leveling machine proposed by the present utility model;

[0023] Figure 4 Schematic diagram of the telescopic assembly structure of a hydraulic leveling machine proposed by the present utility model;

[0024] Figure 5 Schematic diagram of the conveying roller structure of a hydraulic leveling machine proposed by the present utility model;

[0025] Figure 6 Schematic diagram of the top plate structure of a hydraulic leveling machine proposed by the present utility model;

[0026] Figure 7 Schematic diagram of the leveling roller structure of a hydraulic leveling machine proposed by the present utility model;

[0027] Figure 8 Schematic diagram of the buckle assembly structure of a hydraulic leveling machine proposed by the present utility model.

[0028] Legend Explanation:

[0029] 1. Support frame; 2. Conveying roller; 3. Connecting rod; 4. Fixing plate; 5. Top plate; 6. Leveling roller; 7. Mounting plate; 8. Second rotating ring; 9. Metal pipe; 10. Limiting plate; 11. Pulley; 12. Retractable rod; 13. Threaded rod; 14. First rotating ring; 15. First motor; 16. Cylinder; 17. Hydraulic press; 18. Second motor; 19. Bidirectional screw rod; 20. Buckle block. Detailed Embodiment

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Referring to Figures 2 - 4 , an embodiment provided by the present utility model is as follows: A hydraulic leveling machine includes:

[0032] Two support frames 1 for support, a connecting rod 3 is fixedly connected between the two support frames 1, a conveying roller 2 is rotatably connected between the two support frames 1 for conveying metal sheets to the leveling position. On both sides of the front side of the support frame 1, metal tubes 9 are fixedly connected. A retractable rod 12 is slidably connected inside the metal tube 9. A limiting plate 10 is fixedly connected between the front and rear retractable rods 12. A threaded rod 13 is threadedly connected inside the retractable rod 12. On the outer walls of the ends of the front and rear threaded rods 13, pulley 11 are fixedly connected. The front and rear pulleys 11 are connected by the inner side of a belt. A first rotating ring 14 is fixedly connected to the end of the threaded rod 13. The support frame 1 and the top plate 5 are connected by four cylinders 16. At the front and rear ends of the bottom side of the support frame 1, support columns are fixedly connected;

[0033] Specifically, place the metal sheet to be leveled on the conveying roller 2, rotate the first rotating ring 14, so that the pulley 11 rotates, so that the threaded rod 13 rotates, so that the retractable rod 12 slides inside the metal tube 9, so that the retractable rod 12 drives the limiting plate 10 to approach the metal sheet, so that the metal sheet is restricted by the limiting plate 10, so as to prevent the metal sheet from shifting during the leveling process, so as to prevent errors during the leveling process, and thus improve the practicability of the device.

[0034] Referring to Figure 1 、 Figure 6 and the top plate 8. Inside the bottom side of the top plate 5, a hydraulic press 17 is installed. The driving end of the hydraulic press 17 is fixedly connected with a mounting plate 7. Between the two fixing plates 4, a plurality of leveling rollers 6 for leveling the metal sheet are rotatably connected. Inside the front and rear sides of the fixing plate 4, a bidirectional screw 19 is rotatably connected. A snap block 20 is threadedly connected to the outer wall of the bidirectional screw 19. Sliding grooves are provided on both the front and rear sides of the fixing plate 4. Limiting grooves are provided on the bottom sides of the front and rear sides of the mounting plate 7. The bottom end of the snap block 20 is slidably connected in the sliding groove, and the top end of the snap block 20 is in interference fit in the limiting groove. One end of the bidirectional screw 19 passes through one side of the fixing plate 4, and one end of the bidirectional screw 19 is fixedly connected with a second rotating ring 8;

[0035] Specifically, the hydraulic press 17 is used to move the mounting plate 7 downward, so that the fixing plate 4 drives the leveling roller 6 to approach the metal sheet, so as to level the metal sheet. When the leveling roller 6 is damaged, by rotating the second rotating ring 8, the bidirectional screw 19 rotates, so that the snap block 20 moves, so that the snap block 20 disengages from the limiting groove, so as to detach the fixing plate 4 from the mounting plate 7, so as to replace the leveling roller 6, and thus improve the service life of the device.

[0036] Reference Figure 5 and Figure 7 , a plurality of first motors 15 are installed inside the left support frame 1, the driving end of the first motor 15 is fixedly connected to the left end of the conveying roller 2, a second motor 18 is installed inside the left fixing plate 4, and the driving end of the second motor 18 is fixedly connected to the left end of the leveling roller 6;

[0037] Specifically, the conveying roller 2 is driven to rotate by the first motor 15, so that the metal sheet moves on the conveying roller 2, thereby maintaining the stable feeding of the metal sheet. The leveling roller 6 is driven to rotate by the second motor 18, so that the leveling roller 6 levels the metal sheet.

[0038] Working principle: Place the metal sheet to be leveled on the conveying roller 2, rotate the first rotating ring 14, so that the pulley 11 rotates, so that the threaded rod 13 rotates, so that the retractable rod 12 slides inside the metal tube 9, so that the retractable rod 12 drives the limiting plate 10 to approach the metal sheet, so that the metal sheet is restricted by the limiting plate 10, so as to prevent the metal sheet from shifting during the leveling process. The hydraulic press 17 is used to move the mounting plate 7 downward, so that the fixing plate 4 drives the leveling roller 6 to approach the metal sheet. After approaching, start the first motor 15 and the second motor 18, so that the conveying roller 2 and the leveling roller 6 rotate, so that the metal sheet moves on the conveying roller 2, thereby maintaining the stable feeding of the metal sheet, and enabling the leveling roller 6 to level the metal sheet.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A hydraulic leveling machine, characterized in that: include: Two support frames (1) for supporting, a connecting rod (3) being fixedly connected between the two support frames (1), a conveying roller (2) being rotatably connected between the two support frames (1) for conveying the metal sheet to a leveling position, and limiting mechanisms being arranged on both left and right sides of the support frames (1) to prevent the metal sheet from shifting during the leveling process; A top plate (5) is provided with a hydraulic press (17) installed inside the bottom side of the top plate (5); a driving end of the hydraulic press (17) is fixedly connected to a mounting plate (7); both left and right sides of the bottom side of the mounting plate (7) are connected to fixing plates (4) via snap-fit ​​assemblies for installation between the mounting plate (7) and the fixing plate (4); a plurality of leveling rollers (6) for leveling the metal plate are rotatably connected between the two fixing plates (4).

2. A hydraulic leveling machine according to claim 1, characterized in that: The limiting mechanism comprises a metal tube (9) fixedly connected to both sides of the front side of the support frame (1), a retractable rod (12) being slidably connected inside the metal tube (9), a limiting plate (10) being fixedly connected between the front and rear retractable rods (12), and a telescopic assembly being arranged inside the retractable rod (12).

3. A hydraulic leveling machine according to claim 2, characterized in that: The telescopic assembly comprises a threaded rod (13) threadedly connected to the inside of the retractable rod (12); the outer walls of the ends of the front and rear threaded rods (13) are fixedly connected to pulleys (11); and the front and rear pulleys (11) are connected via the inner side of a belt.

4. A hydraulic leveling machine according to claim 3, characterized in that: A first swivel ring (14) is fixedly connected to the end of the threaded rod (13).

5. The hydraulic leveling machine according to claim 1, characterized in that: The buckle assembly comprises a bidirectional screw (19) rotatably connected to the interior of the front and rear sides of the fixing plate (4); the outer wall of the bidirectional screw (19) is threadedly connected to a buckle block (20); the front and rear sides of the fixing plate (4) are provided with sliding grooves; the bottom sides of the front and rear sides of the mounting plate (7) are provided with limiting grooves; the bottom end of the buckle block (20) is slidably connected to the sliding groove, and the top end of the buckle block (20) is interference fit in the limiting groove.

6. A hydraulic leveling machine according to claim 5, characterized in that: One end of the bidirectional screw rod (19) passes through one side of the fixing plate (4), and one end of the bidirectional screw rod (19) is fixedly connected to a second rotating ring (8).

7. The hydraulic leveling machine according to claim 1, characterized in that: A plurality of first motors (15) are installed inside the support frame (1) on the left side, and the driving end of the first motor (15) is fixedly connected to the left end of the conveying roller (2). A second motor (18) is installed inside the fixed plate (4) on the left side, and the driving end of the second motor (18) is fixedly connected to the left end of the leveling roller (6).

8. The hydraulic leveling machine according to claim 1, characterized in that: The support frame (1) and the top plate (5) are connected via four columns (16), and support columns are fixedly connected to both the front and rear ends of the bottom side of the support frame (1).